MANUFACTURING HEAT TREAT NEWS

Vacuum Furnace Builder Goes from Kitchen Startup to Employee Ownership

Signature Vacuum Systems, a small manufacturer of vacuum furnace equipment, recently implemented an Employee Ownership Trust (EOT), placing partial ownership of the company into a trust that benefits its employees. The transition reflects a growing interest among small- to mid-sized manufacturing companies in alternatives to traditional ownership succession — particularly as many in the industry face workforce turnover and the challenge of preserving decades of accumulated knowledge.

While EOTs are still relatively new in the United States, the structure has gained traction as a way to align long-term business stability with employee engagement. For Signature, the decision was rooted in both legacy and practicality, maintaining a close-knit culture while positioning the company for future growth.

To better understand the decision and what it means moving forward, Heat Treat Today compiled key insights from the company’s announcement.

How did Signature Vacuum Systems get its start?

Co-founders Tim Horning (left) and Greg Kimble (right) | Image Credit: Signature Vacuum Systems

Signature Vacuum Systems traces its origins to a long-standing partnership between co-founders Greg Kimble and Tim Horning, who first met in 1978. The company was incorporated in 2002, with its earliest orders fulfilled out of a kitchen and a basement. Today, the company employs 15 people, and has furnaces installed as far away as Japan.

What type of vacuum furnace systems and thermal processing applications does Signature support?

Signature manufactures industrial furnaces for thermal processing applications in the metals and ceramics industries. Standard products include furnaces for processes such as brazing, sintering, and heat treating, and custom-engineered products ranging from steam-heated ovens to high-temperature ceramic sintering furnaces.

Vacuum brazing furnace | Image Credit: Signature Vacuum Systems

What factors influenced the decision to pursue employee ownership?

“We explored a couple of avenues with some folks that were interested in buying the company. But ultimately, we wanted to continue our legacy and keep our team employed here. We’ve developed a real family-like environment over the years, and we care about our people and their wellbeing,” says Greg Kimble.

Why is maintaining company culture an important consideration in this transition?

For smaller, specialized manufacturers, particularly in the heat treat and thermal processing space, culture and technical knowledge are closely intertwined. Maintaining that continuity can be just as important as financial outcomes, especially as experienced workers retire and industry knowledge becomes harder to replace.

What made an Employee Ownership Trust (EOT) the right fit?

“We chose the EOT structure for a couple different reasons. We liked the ease of structure of an EOT, as well as being able to modify aspects as necessary down the road. We’re also a smaller company, and the cost of an EOT was much more feasible for our size and revenue,” said Heather Bell, operations manager at Signature Vacuum Systems.

What is an EOT, and how does it function?

An Employee Ownership Trust is a structure in which a trust holds shares of a company on behalf of employees. Owners can sell stock shares to the trust and typically be paid over time. These shares then give employees some governance of the company. Eligible employees in the trust will participate in profit sharing, which enables employees to share in the company’s success. While widely used in the United Kingdom, the model is still emerging in the United States.

How might this transition affect employee engagement?

“I’m greatly looking forward to higher engagement from all our employees. They have so much to offer and valuable suggestions to give, but they didn’t always have an avenue in the past to make them heard as easily,” said Heather Bell.

Ownership transitions like this are increasingly tied to industry-wide concerns about workforce retention and knowledge transfer. In technical fields like heat treating and furnace manufacturing where expertise is built over decades, models that encourage long-term employee investment can help maintain both capability and continuity.

What support was involved in executing the transition?

The company worked with Common Trust, along with advisors including JHP Advisors and the Strategic Early Warning Network (SEWN), to structure and implement the Employee Ownership Trust.

What does this transition signal for the company’s future?

The move positions Signature to grow from a place of stability, maintaining leadership continuity while creating opportunities for increased employee participation and long-term alignment.

What perspective do company leaders offer to others considering this model?

“I would suggest it to other business owners. I think it’s a great option to have,” said Greg Kimble. Heather Bell adds, “it’s well worth it. We feel that we’ve paved the way for the future of both the company and our employees.”

Press release is available in its original form here.

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Andis Vacuum Furnace Controls Get An Upgrade

Andis Company, a U.S.-based manufacturer of grooming tools, has completed a controls upgrade on a vacuum heat treat furnace used for hardening components. The upgrade supports continued operation of a system critical to its production.

Andis Company finalized a PLC system overhaul on its ECM FLEX vacuum furnace, transitioning from an aging S7-300 processor and Profibus network to a newer S7-1500 series processor with Profinet communication. The upgrade also included remote input/output integration across the system. ECM USA supported the project planning and on-site execution, with the work completed on schedule and with minimal disruption to production.

The three-cell hardening modular furnace operates at approximately 950°C (1724°F) and includes a 20-bar gas quench, along with loading/unloading automation. Installed roughly 15 years ago to replace molten salt baths, the system supports clean heat treatment to avoid part discoloration and reduce the need for post-heat treat cleaning. The furnace remains central to Andis’s Wisconsin operations.

Tom Hoffelder
Director of Manufacturing Support and Innovation
Andis Company

The upgrade was initiated in 2025 following end-of-support announcements for legacy controls. “In 2025, we determined that we needed to fully replace the CPUs in our ECM vacuum heat treat system after Siemens announced end-of-support for significant portions of the controls,” said Tom Hoffelder, director of manufacturing support and innovation at Andis Company. “Because reliable day-to-day operation of our heat treat system is critical to our business, we worked closely [with ECM] to define the project scope and map out the execution plan.”

The project focused on modernizing hardware, improving long-term reliability, and maintaining throughput during installation. The updated controls and HMI remained familiar to operators, allowing the system to return to full production without additional training, Hoffelder added.

Press release is available in its original form here.

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Fringe Friday: US Lab Selects PGA Platform for New Materials Initiative

We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday installment: a plasma gas atomization (PGA) platform selected by a U.S. national laboratory highlights how advanced powder production is being developed at pilot scale to bridge research and industrial application in critical materials.

While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.


A U.S. national laboratory has selected a plasma gas atomization (PGA) platform in support of a critical materials initiative. The pilot-scale program will enable advanced powder development for next-generation materials used in high-performance manufacturing and emerging technologies.

The system will be supplied by Retech, a division of SECO/WARWICK Group. The PGA system is designed to transition processes from validation to broader industrial deployment.

National laboratories play a role in bridging the gap between metallurgical discovery and manufacturable solutions. While early-stage research confirms material properties, pilot-scale systems evaluate process reliability, repeatability, and economic feasibility. The PGA platform aims to address these requirements through controlled processing and scalable parameters.

The system will contribute to strengthening domestic supply chains and reinforcing U.S. technical capabilities in critical materials.

Earl Good
President
Retech
Source: Retech

“National labs are focused not only on proving what’s possible, but on proving what’s practical,” said Earl Good, president of Retech. The PGA platform enables movement from controlled pilot-scale experimentation to production-scale capability. Its design allows processes to be scaled once validated, without requiring significant redesign, he added.

Beyond individual equipment capabilities, the platform is designed for integration with existing lab infrastructure, allowing coordination across operations, maintenance, and training. This enhances cost efficiency while maintaining performance standards.

As demand grows for domestic production of critical materials, the company continues to develop scalable solutions aimed at strengthening supply chains and materials innovation.

Press release is available in its original form here.

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Vacuum Furnace Boosts Tool Steel Processing

Treatnorte, a commercial heat treatment company, will add a new vacuum furnace to support vacuum heat treatment of tool steel, improving process control and consistency for components used in manufacturing applications.

Image Credit: SECO/WARWICK

The furnace joining Treatnorte’s machine park is a medium size system from SECO/WARWICK, a global manufacturer of heat treatment equipment with operations in North America. It is configured to provide a broad process range and production flexibility.

The round heating chamber allows processing of relatively large parts, while the combination of high-pressure gas quenching (HPGQ) up to 15 bar abs, combined with dedicated low-pressure carburizing (LPC) technology, enables complete process cycles for a range of steels used by Treatnorte’s clients. The furnace provides temperature uniformity, convection heating at lower temperatures, and directional cooling, supporting control of quenching processes for complex geometries.

The furnace configuration also incorporates FineCarb technology, SECO/WARWICK’s low-pressure carburizing solution carried out in a vacuum atmosphere, where carbon introduction is precisely controlled through successive pulses of carbon-bearing gases. This process allows for uniform and repeatable carburized layers with minimal part distortion and reduced cycle time.

The equipment will serve both the Portuguese and Spanish markets, where it will support ongoing tool steel heat-treatment operations. “The ability to independently perform vacuum hardening and carburizing processes significantly increases operations independence, shortens the supply chain, and allows for better quality control. FineCarb technology, combined with 15-bar gas quenching opens up opportunities for Treatnorte to win more demanding projects for [clients] in Portugal and Spain,” said Nuno Carvalho from Treatnorte.

Press release is available in its original form here.

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Groundbreaking Marks Heat Treat Furnace Expansion In Iowa

Advanced Heat Treat Corp. (AHT), a global provider of commercial heat treat services and metallurgical solutions, is expanding its Waterloo, Iowa, facility to increase capacity for carburizing, through hardening, normalizing, and other heat treatment processes. The 18,000 sq. ft. project broke ground on April 6 and is expected to be completed by fall 2026.

The expansion will include a custom-built furnace designed to accommodate larger components in length, height, and weight. “This expansion is about giving our [clients] more — more capacity, more capability, and more confidence in turnaround,” said Adam Kane, plant manager at AHT’s Waterloo facility pictured above. “With added production space and additional equipment, we’ll be able to process larger and heavier components, and we’ll have room to add even more equipment and services in the future.”

Mikel Woods
President
Advanced Heat Treat Corp.

The facility, in operation at Burton Ave. since 1981, provides services including induction hardening, annealing, cryogenic treatment, carbonitriding, and stress relieving. A second Waterloo location on MidPort Blvd. serves as the company’s corporate office and offers nitriding and nitrocarburizing services.

“Between the two Iowa locations, [clients] have access to multiple heat treatments within a short drive, allowing them to consolidate their vendors and potentially reduce freight costs,” added Mikel Woods, president of AHT.

Press release is available in its original form here.
Main image shows AHT plant manager Adam Kane standing on the construction site of the 18,000 sq. ft. building expansion in Waterloo, Iowa.

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Vacuum Furnace Consolidates Multiple Heat Treat Processes

A manufacturer has placed an order for a vacuum furnace system designed to replace multiple heat treating processes, consolidating operations into a single device to streamline thermal processing. The furnace will be used to heat treat components for high-precision small arms intended for civilian markets, including sport shooting and hunting, as well as versions adapted for uniformed services.

Image Credit: SECO/WARWICK

Initial production plans called for four separate units — an oil quenching furnace, tempering furnace, cryogenic unit, and washing system. Following a joint technological analysis, SECO/WARWICK, a global manufacturer of industrial furnaces with operations in North America, demonstrated that these processes could be performed within a single vacuum furnace with gas quenching. Trials confirmed the approach met the client’s requirements while simplifying the overall process.

The system is a horizontal Vector vacuum furnace designed to support multiple heat treating operations in one unit. It features a round heating chamber with temperature uniformity of approximately 5°C (9°F), a convection heating system for improved low-temperature efficiency, and a vacuum pumping system combining mechanical and Roots pump for stable operation.

Additional capabilities include partial pressure control system to limit alloy element evaporation and a 15-bar gas quenching system with inverter controlled to stabilize cooling and reduce power demand peaks. The furnace also supports vacuum carburizing (FineCarb), pre-nitriding (PreNitLPC), low-pressure carbonitriding (LPCN), and deep cryogenic treatment down to −80°C (−112°F) within an automated cycle.

By consolidating these processes, the system is expected to improve repeatability and production efficiency, while eliminating the need for post-quench oil cleaning.

Maciej Korecki
Vice President of Vacuum Business Segment
SECO/WARWICK

“Initially, several separate devices were considered, each handling subsequent stages of the process. After analysis and technological testing, it turned out that all these operations can be carried out in a single vacuum furnace with gas quenching. This means not only substantial investment savings but also simplified production, shorter process times, and reduced labor requirements. For the [client], it is also the first step toward modern vacuum processes and moving away from the atmospheric technologies previously used,” said Maciej Korecki, vice president of the Vacuum Segment at SECO/WARWICK.

Press release is available in its original form here.

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Bodycote Improves Heat Treat Efficiency with On-Site Hydrogen Production

Bodycote, a global provider of advanced heat treatment and specialist thermal processing services, is improving heat treat efficiency and reducing process costs by generating hydrogen on-site at its Rancho Dominguez, California, facility. The system supports controlled-atmosphere heat treatment and brazing operations for aerospace, automotive, energy, and defense applications while reducing reliance on delivered industrial gas.

Hgen at Bodycote | Image Credit: Bodycote

Hydrogen is a critical industrial gas used in Bodycote’s precision heat treatment and surface coating operations, treating metal and metal-alloy components for industrial applications. At the Rancho Dominguez site, processes include annealing, vacuum heat treatment, diffusion bonding, and multiple brazing methods such as hydrogen, inert atmosphere, and induction brazing.

The installed system generates hydrogen from electricity and water at the point of use, eliminating the need for delivered bulk hydrogen and reducing emissions associated with transportation and handling. This approach can reduce related emissions by more than 90% while providing a more stable and lower-cost hydrogen supply.

Click on the image above to read more about Bodycote’s hydrogen strategy in action.
Molly Yang
Chief Executive Officer
Hgen

The hydrogen generation unit, developed in partnership with Hgen, is designed as a compact, modular system that can scale with process demand. Its footprint is 20 times smaller than conventional hydrogen production systems with comparable output, allowing for more efficient use of plant space and reduced system costs.

The containerized module was delivered pre-assembled and installed in less than two weeks, minimizing integration requirements and operational disruption. It also offers an alternative to externally sourced hydrogen. “On-site gas generation avoids the need for expensive gas compression, transport, and storage,” said Molly Yang, chief executive officer at Hgen. She adds that this technology allows Bodycote to reduce gas costs while advancing its sustainability goals.

The installation is expected to pave the way for broader deployment of distributed hydrogen generation across additional sites, reinforcing Bodycote’s long-term energy transition strategy and sustainability commitments.

Press release is available in its original form here.
The left half of the main image shows the Hgen module. | Image Credit: Bodycote

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Fringe Friday: Custom Split Tube Furnace Designed for High-Temperature Materials Testing

We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday installment: a custom split tube furnace engineered for elevated-temperature materials testing highlights how thermal processing equipment is being adapted for complex research environments serving aerospace and defense applications. Designed to support vibration testing while maintaining precise thermal control, the system reflects the growing need to simulate real-world thermal conditions while monitoring material performance.

While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.


A custom split tube furnace designed for elevated-temperature materials testing demonstrates how specialized thermal processing equipment can be integrated into complex research environments. Thermcraft, a U.S.-based manufacturer of thermal processing equipment serving global markets, has completed the system for an application requiring materials to be tested under vibration while held at high temperature.

The system was engineered to maintain a stable and uniform thermal environment while allowing measurement systems to interact directly with the test sample. The design includes two distinct vestibules — one configured to securely hold the test sample during vibration testing and the other sized to accommodate measurement fixtures and instrumentation.

By working closely with the client during the design process, Thermcraft engineers incorporated custom vestibule geometry, instrumentation access, and system integration features that allow the furnace to function as part of the overall testing platform rather than simply as a standalone heating device.

The system uses a split tube configuration that allows the furnace to open along its length, simplifying sample loading, integration with test rigs, and routine maintenance. A compact external control cabinet provides temperature control and monitoring while enabling the furnace to integrate with the client’s existing testing infrastructure.

Systems like this are commonly used in advanced materials development testing environments, including aerospace and defense materials development, research laboratories, universities, and materials science programs. These applications often require the ability to simulate elevated-temperature service conditions while monitoring material performance.

“Projects like this highlight how important collaboration is between equipment manufacturers and [clients], said Mike Weaver, sales manager at Thermcraft. “Every testing application has its own challenges, and our goal is to work closely with [clients] to engineer thermal systems that support their exact process requirements rather than forcing them to adapt their process to standard equipment.”

Press release is available in its original form here. Additional information provided by Thermcraft.

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New US Service Center Strengthens High-Temperature Electrification Capabilities

A new service center in Concord, North Carolina, is now fully operational. Kanthal, an Alleima company, added U.S.-based production and service capabilities for silicon carbide (SiC) heating elements used in high-temperature applications across industries such as electronics, glass, and steel manufacturing.

Kanthal leadership celebrating the official inauguration of its new service center located in Concord, North Carolina | Image Credit: Kanthal
Simon Lile
President, Business Unit Heating Systems
Kanthal

“This is not just a new service center. We have implemented improvements in Concord that allow us to adapt product configurations based on customer furnace setups and order cycles. The result is a more responsive operation, faster to quote, faster to ship, and better aligned with U.S. [client] needs,” says Simon Lile, president of Business Unit Heating Systems at Kanthal.

Heat Treat Today publisher Doug Glenn attended the ribbon-cutting and open house event to better understand how electrification is shaping high-temperature thermal processing. During the event, attendees toured the Concord facility and discussed how electric heating technologies are being evaluated as alternatives to traditional fuel-based systems. Conversations reflected growing interest in approaches that support improved process control and reduced emissions in industrial applications. “This kind of investment signals a broader shift in how manufacturers are approaching high-temperature processing,” Glenn said. “It’s not just about replacing a heat source — it’s about rethinking how these systems operate in the long term.”

The site includes expanded capacity for Globar® silicon carbide heating elements, which enable electrification of heating processes up to 2950°F and offer an alternative to fossil fuel-based systems. These heating elements can support improved energy efficiency, cleaner operations, and enhanced process control while contributing to reduced CO2 emissions.

Globar® silicon carbide (SiC) heating elements | Image Credit: Kanthal

The Concord service center is part of an approximately $11 million investment that also includes updates to the company’s production site in Perth, Scotland. Together, these developments are expected to increase production capacity by about 40%, while improving lead times and service for clients in the U.S. market.

In 2022, operations from multiple locations were consolidated into the Concord facility, creating a centralized manufacturing and distribution center. The latest investment builds on that foundation to support current client demand.

Press release is available in its original form here.
Main image shows the ribbon-cutting ceremony, along with a photo inset of Heat Treat Today Publisher Doug Glenn with President of Business Unit Heating Systems for Kanthal Simon Lile and Production Unit Manager for Kanthal Bruce Dionne.

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California Facility Adds 10-Bar Vacuum Furnace

Solar Atmospheres has announced the installation and full commissioning of a new 10-bar vacuum furnace at its Fontana, California, further expanding the company’s high-pressure vacuum heat treating capacity in the western United States. The system enables vacuum heat treating and high-pressure quenching of large components essential to high-performance applications across aerospace and other critical industries.

The furnace, manufactured by sister company Solar Manufacturing, is a horizontal vacuum system with a 48″ wide x 48″ high x 96″ deep hot zone and a maximum load capacity of 12,000 pounds. Equipped with a vacuum pumping package capable of reaching an ultimate vacuum level of 1×10⁻⁶ Torr, the furnace is designed for processing titanium and other high-performance alloys that require tightly controlled, low-contamination environments.

Derek Dennis
President
Solar Atmospheres California

“This investment gives our [clients] another regional solution for high-pressure quenching of large components and heavy workloads,” said Derek Dennis, president of Solar Atmospheres California. It also allows the company to increase capacity and improve efficiency as demand continues to grow, he adds.

The move supports vacuum heat treating needs across aerospace, defense, medical, and power generation markets, with capacity aimed at maintaining consistent turnaround and performance.

Press release is available in its original form here.

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