QUENCHING NEWS

A manufacturer has placed an order for a vacuum furnace system designed to replace multiple heat treating processes, consolidating operations into a single device to streamline thermal processing. The furnace will be used to heat treat components for high-precision small arms intended for civilian markets, including sport shooting and hunting, as well as versions adapted for uniformed services.

Initial production plans called for four separate units — an oil quenching furnace, tempering furnace, cryogenic unit, and washing system. Following a joint technological analysis, SECO/WARWICK, a global manufacturer of industrial furnaces with operations in North America, demonstrated that these processes could be performed within a single vacuum furnace with gas quenching. Trials confirmed the approach met the client’s requirements while simplifying the overall process.

The system is a horizontal Vector vacuum furnace designed to support multiple heat treating operations in one unit. It features a round heating chamber with temperature uniformity of approximately 5°C (9°F), a convection heating system for improved low-temperature efficiency, and a vacuum pumping system combining mechanical and Roots pump for stable operation.

Additional capabilities include partial pressure control system to limit alloy element evaporation and a 15-bar gas quenching system with inverter controlled to stabilize cooling and reduce power demand peaks. The furnace also supports vacuum carburizing (FineCarb), pre-nitriding (PreNitLPC), low-pressure carbonitriding (LPCN), and deep cryogenic treatment down to −80°C (−112°F) within an automated cycle.

By consolidating these processes, the system is expected to improve repeatability and production efficiency, while eliminating the need for post-quench oil cleaning.

“Initially, several separate devices were considered, each handling subsequent stages of the process. After analysis and technological testing, it turned out that all these operations can be carried out in a single vacuum furnace with gas quenching. This means not only substantial investment savings but also simplified production, shorter process times, and reduced labor requirements. For the [client], it is also the first step toward modern vacuum processes and moving away from the atmospheric technologies previously used,” said Maciej Korecki, vice president of the Vacuum Segment at SECO/WARWICK.

Press release is available in its original form here.