CARBURIZING NEWS

Firearm Manufacturer Increases Carburizing Heat Treat

A defense sector manufacturer has selected a vacuum furnace solution to support carburizing and heat treatment of steels used in firearm production. The equipment will be used to improve process efficiency and meet the technological requirements associated with modern weapons manufacturing.

The system will be supplied to a client in the European defense sector by SECO/WARWICK, a global manufacturer of industrial heat treatment equipment with operations in North America, and consists of a single-chamber vacuum furnace to maximize versatility across a range of heat treatment applications for firearm steels. The equipment enables the manufacturer to transition from traditional gas carburizing to low-pressure carburizing (LPC), improving process control, and reducing gas consumption.

Lukasz Chwialkowski
Sales Manager
SECO/WARWICK

According to Lukasz Chwialkowski, sales manager at SECO/WARWICK, the furnace features a round heating chamber capable of processing oversized components, LPC technology, and a high-pressure gas quenching (HPGQ) system. High temperature uniformity throughout the working space supports repeatable results, while a convection heating system improves efficiency at lower temperatures. Directional cooling is designed to accommodate complex part geometries. A graphite chamber supports durability and multi-shift hardening operations.

This order is the first collaboration between the European defense sector manufacturer and SECO/WARWICK. The contract holds strategic and technological significance — both for the client, who is modernizing their infrastructure, and for SECO/WARWICK, who is strengthening its position as a key solutions provider for the defense sector.

Press release is available in its original form here.

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Major U.S. Bearing Manufacturer Invests in 2 LPC Furnaces

A major U.S. bearing manufacturer has ordered two advanced vacuum heat treat furnaces, reinforcing its commitment to precision manufacturing and capacity growth. The investment supports rising demand across the bearing industry, where consistent metallurgical performance is critical for industrial and aerospace applications.

The manufacturer purchased two identical Vector single-chamber vacuum furnaces equipped for low-pressure carburizing (LPC). One system will be installed at an established aerospace-grade production facility, while the second will support a newly acquired plant transitioning from legacy heat treat equipment to LPC technology for production and potential R&D use.

Piotr Zawistowski
Managing Director
SECO/WARWICK USA

Each furnace features a 36″ × 36″ × 48″ hot zone, horizontal loading configuration and 15-bar high-pressure gas quench (HPGQ), providing process flexibility and repeatable results for demanding applications. Standard options include a sound enclosure, automatic door, maintenance platform and customer-specified instrumentation to meet internal quality requirements.

SECO/WARWICK USA is supplying both systems. “These contracts demonstrate how manufacturers continue to invest in advanced LPC technology to enhance throughput, improve metallurgical performance, and ensure long-term processing reliability,” said Piotr Zawistowski, managing director of SECO/WARWICK USA.

Press release is available in its original form here.

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Dual-Chamber Vacuum Furnace for Increased Hardening Capacity

A plant is expanding its heat treatment capacities with a dual-chamber vacuum furnace equipped with an oil quenching system and an advanced vacuum carburizing system.

The new device for Bodycote, a heat treater with U.S. locations, is for their Siechnice, Poland location. The furnace will expand its range of services and will be provided by SECO/WARWICK, a furnace provider with locations in North America.

Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

“These multi-chamber furnaces combine heat treatment in a vacuum with traditional oil quenching in dual- or triple-chamber configurations, enabling high efficiency, and delivering clean, oxide-free (IGO) parts. The Bodycote Group is a key partner for us, thanks to our shared commitment to advanced heat treatment technology,” said Maciej Korecki, vice president of the Vacuum Segment Group at SECO/WARWICK.

Dariusz Podgórski
Vice President Bodycote Polska

“The dual-chamber [furnace] was the correct choice to meet the requirements for implementing sustainable development strategies and reducing CO₂ emissions. The new furnace will allow us to conduct cleaner carburizing processes without an endothermic atmosphere,” said Dariusz Podgórski, vice president of Bodycote Polska Sp. z o.o.

The features of the furnace include an oil quenching system ensuring fast and uniform cooling of the charge, as well as the FineCarb vacuum carburizing system, which allows for precise control of process results.

Press release is available in its original form here.



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Advanced Vacuum Carburizing Furnace for Aerospace Industry

A prominent aerospace company known for producing advanced, high-precision components for the global aviation and aerospace engine industry has been shipped a vacuum carburizing furnace. Headquartered in North America, the company’s aerospace division has been a trusted resource for the aeroengine sector for decades.

Vacuum carburizing furnace for aerospace
Source: Solar Manufacturing

To support the development of a specialized carburizing process, Solar Manufacturing partnered closely with the R&D team at its sister company, Solar Atmospheres, a heat treating affiliate. Collaborative testing was conducted at Solar Atmospheres’ Technology Center in Souderton, Pennsylvania, where engineers from both organizations worked together to fine-tune the process to meet the specific metallurgical specifications.

“This collaboration was invaluable in achieving the desired metallurgical results,” said Rick Jones, regional sales manager at Solar Manufacturing.

The delivered system features a graphite-insulated hot zone measuring 48” wide × 48” high × 60” deep, capable of reaching temperatures up to 2400°F (1370°C). The furnace can accommodate workloads up to 5,000 pounds and includes an internal gas cooling system that provides rapid 2-bar nitrogen quenching.

Press release is available in its original form here.



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Automaker To Modernize Heat Treatment Capabilities

A leading automotive manufacturer is updating its heat treating operations with Endothermic gas generators to enhance the carburizing process. The company, which produces engine parts that require high durability and wear resistance, is modernizing the facility’s aging, gas-heated generators with a more efficient, cost effective and sustainable solution.

Daniel Panny
Head of Sales in Europe
UPC-Marathon
Source: UPC-Marathon

To support the company’s modernization initiatives, UPC-Marathon, a Nitrex company, is supplying five advanced, electrically heated EndoFlex L Endothermic gas generators designed specifically for carburizing, a heat treat process that hardens surfaces by introducing carbon into the material. The facility’s production had been caught in a bottleneck due to the age of the gas-heated generators, which were consuming excessive natural gas and contributing to CO₂ emissions.

UPC-Marathon’s EndoFlex L endothermic gas generator system
Source: UPC-Marathon

“The partnership extends beyond this project,” said Daniel Panny, head of Sales Europe at UPC-Marathon. “Building on the success of past collaborations, where we upgraded legacy generators with the EndoInjector gas injection system to enhance and stabilize endothermic gas delivery, the customer selected the EndoFlex L for this major overhaul..”

Set for commissioning early next year, the Endothermic gas generators will play a key role in the manufacturer’s modernization strategy, supporting its long-term economic and environmental objectives.

The press release is available in its original form here.



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PAI Industries Bolsters Capabilities With In-House Carburizing Vacuum System

PAI Industries, a manufacturer of parts to the heavy-duty truck industry, has expanded its in-house heat treatment with a NANO vacuum furnace system.

The Georgia-based company partnered with vacuum furnace manufacturer ECM USA to transition its production line from out-sourced heat treatment to in-house vacuum technology in order to perform low pressure carburizing and through hardening around the clock.

The upgraded system will increase capacity and expedite production at PAI’s 112,000 square foot manufacturing facility. The NANO furnace system is comprised of one module with three stacked up heating cells (which can be extended to six heating cells, corresponding to two heating modules) and gas quenching cells to quench the parts. The carburizing cells are stacked up to reduce the footprint’s installation as much as possible. The furnace system integrates directly into the production line which allows it to reduce the cycle time while simplifying the flow between the machining and heat treatment.

The press release is available in its original form here.



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Heat Treater Overhauls Aging System To Upgrade Carburizing Processes

An Italian heat treater enhanced its operations with the installation of control cabinets, allowing for real-time data analysis and more efficient management of its carburizing processes. The improvement helped minimize downtime and optimize furnace performance.

Daniel Panny
Product Manager and Head 
UPC-Marathon Europe

Despite the robustness of their three batch IQ furnaces, T.T.M. Trattamenti Termici dei Metalli Srl identified an opportunity to redefine their approach to furnace controls and automation and partnered with UPC-Marathon, a Nitrex company, to breathe new life into their aging systems. The project entailed the installation of control cabinets equipped with advanced process controllers, the integration of the controllers into a SCADA system for advanced monitoring and control capabilities. To complement T.T.M.’s technological upgrades, UPC-Marathon also installed a new gas cabinet.

“This strategic investment in modernizing the furnace controls with UPC-Marathon proved not only highly effective in resolving immediate challenges with aging controls but also more cost-effective than replacing the three furnaces,” said Daniel Panny, product manager and head of UPC-Marathon Europe.

The press release is available in its original form here.


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Heat Treater To Receive 2 Furnaces

François Studer SA, a Swiss commercial heat treater with 45 years of experience, will advance their hardening capabilities with the order of two furnaces: a vacuum furnace with 15 bar abs high-pressure gas hardening and a furnace for tempering with vacuum purging.

The new solutions from SECO/WARWICK will help increase processing capacity while maintaining the processed element’s high precision and quality. This is important to the heat treater, a hardening plant that processes two truckloads of charges every day.

“We are constantly developing,” commented Francois Studer, CEO of Francois Studer S.A. “We needed to add the capacity to utilize vacuum carburizing, pre-nitriding for carburizing technology and low-pressure carbonitriding, and the new Vector fits these needs perfectly. The retort furnace, on the other hand, significantly increases the hardening plant’s processing capacity in terms of time-consuming tempering and nitriding processes using ZeroFlow technology.”

The vacuum furnace on order by the hardening plant enables efficient processes to be carried out at a vacuum level in both medium and high ranges. The round heating chamber allows for oversized loads. Combined with dedicated LPC, HPGQ technology and a high vacuum system, the furnace will meet the heat treater’s requirements for hardening and carburizing a wide range of various parts.

Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

The partial pressure system used helps to prevent evaporation and sublimation of alloying elements from the load surface during the vacuum heat treatment or vacuum brazing process. Partial pressure control is important when processing many materials to prevent the heating chamber evaporation and contamination. Isothermal quenching provides control of the cooling process by automatically managing the load temperature and the gas blower motor control using a frequency converter. The carburizing and low pressure carbonitriding (LPCN) options, which the furnace for François Studer SA is equipped with, enables precision processing to increase the steel surface hardness during the entire thermal process.

“The Vector furnace will streamline and increase the hardening process capacity and improve process efficiency. The advantage of this product is a large working space which can be adjusted to an oversized load, using the round heating chamber’s advantages. This is the so-called golden mean for many commercial heat treaters, also because it can be equipped with numerous additional options. With limited production areas, multifunctional, failure-free furnaces are worth their weight in gold for commercial heat treatment,” added Maciej Korecki, VP of the Vacuum Furnaces Team at SECO/WARWICK.

The second furnace on order is a horizontal retort furnace for gas nitriding using ZeroFlow technology and for high tempering with vacuum purging.

The press release is available in its original form here.


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Manufacturer Adds Endo Generators for Wind Turbine Gearboxes

NGC Gears, a manufacturer of wind power gearboxes, has completed the installation of two additional Endothermic generators from a manufacturer with North American locations. 

UPC-Marathon, a Nitrex company, installed the Endo generators at NGC Gears‘ its new facility in Jinhu, China. This acquisition brings the total of generator sets to five since 2022, collectively generating an impressive 800 m³/h (22,252 ft3/h) capacity of Endothermic gas supplied to carburizing and hardening furnaces used for processing various gear components. The latest installations in February and March of 2024 support the heat treating operations of the company’s wind energy gearbox production.

NGC’s decision to expand capacity is in response to the growing demand for wind power solutions in China and globally. The new Endothermic gas generating systems will significantly enhance the company’s production capabilities, enabling NGC to meet increasing market needs with greater efficiency and reliability.

EndoFlex generators from UPC-Marathon (Source: Nitrex)

EndoFlex offers precise control of production media to the carburizing and hardening environments, leading to higher quality gear production with improved longevity and performance. The result is improved carburizing and hardening processes, higher-quality hardened gears, reduced operating costs, and increased efficiency, as well as immediate cost savings through reduced electricity and gas consumption and minimized waste.

Johnny Xu, general manager at UPC-Marathon China, shared, “The latest EndoFlex investments align with NGC’s development of low-consumption, high-efficiency gearbox products for large-scale onshore and offshore wind turbines.”

This press release is available in its original form here.


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Aerospace Manufacturer Adds LPC Furnace

An Asian aircraft parts manufacturer has chosen a horizontal vacuum furnace intended for vacuum carburizing aircraft parts. The furnace will produce gears used in aircraft structural sub-assemblies.

Maciej Korecki, VP, Vacuum Furnace Segment at SECO/WARWICK (source: SECO/WARWICK)

The SECO/WARWICK furnace is designed for low-pressure carburizing (LPC), equipped with a horizontal chamber with dimensions of 900 x 600 x 600 mm and a graphite chamber with a gas hardening system at a pressure of 6 bar.

“LPC technology,” said Maciej Korecki, Vice-President of the SECO/WARWICK Group Vacuum Segment, “is an increasingly popular solution. Its main advantage is the ability to carry out an efficient and effective carburizing cycle in a much shorter time than in atmospheric furnaces. This furnace ensures higher productivity and consequently, lower process costs and a quick return on investment. Carrying out the process in vacuum, on the other hand, increases the operational safety, because it does not involve explosive and flammable gases. LPC eliminates direct CO₂ emissions from the carburizing atmosphere.”

The original press release from SECO/WARWICK is available here.


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