AEROSPACE HEAT TREAT

Aeronautic Motion Control Manufacturer Acquires Tempering Furnace

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An aeronautic motion control manufacturer invested in a low-temperature vacuum furnace. The furnace operates up to 1380°F (750°C) with work zone dimensions of 24” x 24” x 36” and a load capacity 1750 lb. The furnace works for applications with process temperatures up to 1400°F and where product surface purity is required.

Piotr Zawistowski
Managing Director
SECO/VACUUM TECHNOLOGIES, USA

The SECO/VACUUM Technologies furnace meets class 2 TUS requirements per AMS2750F - +/-10°F and is capable of nitrogen convection heating and cooling. The furnace can realize low-temperature processes under vacuum and in nitrogen convection. Cooling – the final stage of every heat treat cycle – is completed using an internal recirculation blower and an internal, water-cooled heat exchanger. In addition, the furnace has built-in software tools for monitoring and control.

“The type of heat treat equipment this customer has acquired from us demonstrates a significant bandwidth in our capability to meet a wide range of thermal processing needs," Piotr Zawistowski, managing director of SECO/VACUUM says. "We find this is fairly typical of aircraft OEMs and suppliers since the demands on their complex product range are not easily satisfied by a 'one-size-fits-all' solution.”

This is the fifth vacuum furnace for tempering, aging, and other processes supplied by SECO/WARWICK Group to the international aircraft controls manufacturer.

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“New Family” for Premier Thermal Solutions LLC

HTD Size-PR LogoA Dutch manufacturer and global heat treater has reached a definitive agreement to acquire 100% of the shares of Premier Thermal Solutions LLC (PT), based in Lansing (Michigan, USA). PT operates nine locations across the industrial Midwest in Michigan, Wisconsin, Indiana and Ohio, and provides surface technologies and related services to achieve metallurgical specifications for its various industrial clients.

Their specialized technology portfolio in the industrial Midwest region of the U.S. will complement Aalberts N.V. surface technologies, which has core activities in the Northeast and Southeast region. PT is serving the light and heavy truck, electrical vehicles, agriculture, defense and aerospace end markets.

PT has a project funnel that includes work in electrical vehicles, light and heavy truck, agriculture and industrial end markets. NADCAP and OEM certifications allow Aalberts surface technologies to progress work in the defense and aerospace markets in North America.

The management team of PT, under the leadership of Steven Wyatt, will continue to develop the business and drive business opportunities.

 

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Research at Oregon Manufacturing Innovation Center Advances with HIP Technology

HTD Size-PR LogoWhen the new additive research facility at the Oregon Manufacturing Innovation Center Research & Development (OMIC R&D) opens in Scappoose, Oregon, the facility will acquire a hot isostatic press. Operating at a temperature of 2550°F (1400°C) and a pressure of up to 30,000 psi (2070 bar), the new press will give OMIC researchers the ability to study densification of metals as well as how HPHT can modify the grain structure to enhance the mechanical properties of additively manufactured parts.

Overseen by Oregon Institute of Technology (Oregon Tech), a public polytechnic university, OMIC R&D is a collaborative effort that brings together industry and higher education with government support to conduct applied research and advanced technical training. Its mission is to increase industrial competitiveness by developing new tools and techniques to address today’s manufacturing challenges, particularly in the aerospace and defense, transportation, and metals sectors.

The Quintus Technologies HIP, a QIH 48 M URC® press, will allow new research into 3D printing technology and optimized material properties. The press model is equipped with Uniform Rapid Cooling, URC®, the proprietary Quintus feature that combines HIP and heat treatment in a single process. Accelerated cooling under pressure minimizes thermal distortion and improves material properties. The QIH 48 also has a hot zone of 14.8 inches (375 mm) in diameter and 47.2 inches (1200 mm) in height.

“For OMIC R&D to fulfill our mission, we must have world-class cutting-edge capabilities to support our applied research & development projects. We accomplish this by partnering with some of the best companies in the world in their respective fields and identifying and utilizing their unique technologies and expertise. Our solutions can be implemented by regional, national, and international partners to increase their competitiveness,” says Craig Campbell, executive director at OMIC. “We chose Quintus as a partner because the company is continually innovating, and developing new processes such as High Pressure Heat Treatment, or HPHT.”

The press will be housed in OMIC’s new 30,000-square-foot additive manufacturing innovation center in Scappoose, approximately 20 miles north of Portland. Scheduled for ground-breaking in late 2021 and occupancy in 2022, the facility will be adjacent to the Portland Community College/OMIC Training Center, which serves students in machining, fabrication, and mechatronics.

“Today’s globally competitive manufacturing industry demands rapid innovations in advanced manufacturing technologies to produce complex, high-performance products at low cost,” observes Dr. Mostafa Saber, associate professor of Manufacturing & Mechanical Engineering Technology at Oregon Tech. “To conduct world-class, competitive research on new high-performance metal alloys, long-lasting tools, and rapid production of complex metal structures, especially in additive manufacturing, materials densification plays a pivotal role. And that is where the advanced generation of hot isostatic pressing offers the solution. We are very excited to leverage the advantageous features offered by Quintus Technologies soon at OMIC R&D.”

 

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Burloak Technologies Commissions AM Aerospace Heat Treat Furnaces

HTD Size-PR LogoBurloak Technologies recently received and commissioned two furnace systems for use in both R&D as well as full-scale additive manufacturing production of aluminum products. Burloak reported that parts initially being processed in the two furnace systems included items for the Canadian Space Agency and revolutionary communications satellites.

The two furnace systems, from DELTA H, include a single-chamber (SCAHT®), fully-automated, horizontal quench, solution heat treating furnace capable of operating from ambient to 1200°F followed by rapid quenching in less than seven (7) seconds – a requirement for processing critical-application aluminum parts. This SCAHT® furnace is also capable of slow quenching geometrically complex AM parts. The systems provide precise duplication of heat treat cycles. Included is a comprehensive data acquisition system in full compliance with AMS2750F - Instrumentation Types A, B, or C and can produce irrefutable, scientifically defensible batch records.

Peter Adams
Founder and Chief Innovation Officer
Burloak

"DELTA H builds straightforward, easy to use heat treatment ovens that are exceeding our internal and customer quality requirements. Training personnel from operations, maintenance and quality is an easy and painless process. The transparency of the systems will be pleasing to customer, AS9100 and Nadcap auditors,"  said Peter Adams, Burloak Technologies chief innovation officer and co-founder.

Ellen Conway Merrill
Vice President
DELTA H TECHNOLOGIES, LLC

Ellen Conway Merrill

"The systems provided to Burloak represent a new chapter in our dedication to the aviation and aerospace industries as well as additive manufacturing in general, explains DELTA H's vice president Ellen Conway Merrill. "It is very humbling to be among the technology providers to such an innovative and pioneering company as Burloak Technologies."

Burloak also commissioned a dual chamber (DCAHT®) aluminum aging oven system.

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Aerospace Castings Manufacturer Orders Large Capacity Casting Furnace

Michael Lister
Director of Sales - North America
Consarc Corporation

HTD Size-PR LogoThe Doncasters Group recently ordered a vacuum furnace for their Doncasters Southern Tool facility in Oxford, Alabama. The order includes startup and installation with delivery scheduled before the end of 2021.

The new 300-pound Consarc vacuum precision investment casting (VPIC) furnace is equipped with high vacuum capabilities, controls, and increased automation with Teach Pour and other features that will give this furnace exceptionally high productivity for Doncasters Group.

The company is an international manufacturer of high-precision engineering components, designed to operate in the most demanding conditions. They serve the world’s leading OEMs in the aerospace, industrial gas turbine, and specialist automotive markets.

This order represents the 16th VPIC ordered from Consarc for delivery in North America in the last 24 months. Globally, the supplier has received 30 orders for this type of equipment in the same time frame.

"The recent strength in obtaining new orders for this product line is a testament to a customer centric philosophy we have at Consarc," said Michael Lister, director of Sales – North America at Consarc Corporation. "Our clients are sophisticated process owners who are well versed in the equipment and have demanding specifications placed on them by their own customers. Our collaborative approach in design, both before and after the order, is why customers trust [us] with these high value projects. We are able to understand their current problems and engineer long term solutions to mitigate those issues."

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Fatigue Improvement for Gear Steels in Helicopter Powertrains, Phase 2

OC"A compressive surface stress can benefit bend fatigue performance by reducing the mean stress experienced during service, effectively offsetting the tensile stress generated by the cyclic loading conditions." In this Technical Tuesday by Justin Sims of DANTE Solutions, learn how a simulation program, funded by the U.S. Army, modeled the method of Intensive Quenching®.

This article covers Phase 2 of the project, a follow up to an article that was previously featured on Heat Treat Today. Check out more original content articles in this digital edition or other editions here.


Justin Sims
Lead Engineer
DANTE Solutions

Helicopter powertrain gearing can be subjected to tremendous loads during service. The high tensile loads experienced in the root of the gear tooth, combined with the cyclic loading conditions inherent in gear operation, can lead to cyclic bend fatigue failures. To improve cyclic bend fatigue performance, low alloy steels are often carburized and quenched. The combination of a high carbon case and low carbon core leads to increased strength and hardness in the carburized case, while maintaining a tough core. In this manner, the case resists wear and can carry a high load without fracture, while the core is able to absorb the energy imparted to it during operation. Besides the increased strength and hardness, the addition of carbon creates a chemical gradient from the surface of the component towards the core. The carbon gradient creates delayed martensite transformations, relative to the low carbon in the core, and is responsible for imparting residual compressive surface stress. A compressive surface stress can benefit bend fatigue performance by reducing the mean stress experienced during service, effectively offsetting the tensile stress generated by the cyclic loading condition

Since the timing of the transformation to martensite is the main driver in the generation of compressive residual surface stresses, it is possible, to some extent, to control the magnitude of the surface stress by changing the quenching process. Historically, transmission gears have been carburized and quenched in oil. However, as more and more attention is paid to improving part performance through processing techniques, other forms of quenching have become available that show promise in increasing surface compressive stresses, and thereby improving bend fatigue performance. Of particular interest, is a quenching method which utilizes high pressure, high velocity water to quench parts.

Source: DANTE Solutions
Table 1. Pyrowear 53 nominal chemistry.

Known as Intensive Quenching®, the method was developed by Dr. Nikolai Kobasko as an alternative means of quenching components to achieve deep residual surface compression and improve bend fatigue performance.1–3

The technology works by inducing a large temperature gradient from the surface to the core of the component. In non-carburized components, the process has been shown to provide an extremely rapid and uniform transformation to martensite in the surface layers, while the core remains austenitic. This creates a hard shell, under extreme compression. As the part continues to cool, the surface is pulled into an even deeper state of compression. As the core transforms, some compression is lost due to the expanding core, but the compression that remains is generally greater than that achieved by oil quenching.4–7

Source: DANTE Solutions
Figure 1. Gear CAD model (left) and actual test gear (right).

To evaluate the possibility of improving bend fatigue of helicopter transmission gears, a program was conceived to compare the bend fatigue performance of carburized gears quenched in oil versus carburized gears quenched using the Intensive Quenching process. Funded by the US Army, the project was comprised of two phases. Phase 1, described in a previous Heat Treat Today article, was a proof-of-concept phase, designed to prove that intensively quenched components could outperform oil quenched components in high cycle bend fatigue testing. Phase 2 then moved to actual transmission gear testing. DANTE heat treatment simulation was used extensively throughout the project to guide processing decisions and understand the mechanisms responsible for improved bend fatigue performance though the creation of residual surface compression. This article will examine Phase 2 of the project.

DANTE Solutions
Table 2. Test gear specifications.

Pyrowear 53 was the material of choice for the project, as it is used extensively in helicopter power transmission gearing. Table 1 lists the nominal alloy chemistry for Pyrowear 53, which is a low-carbon, carburizing grade of steel. Figure 1 shows a CAD model of the test gear (left) and a picture of an actual test gear (right); the actual test gear is copper plated to selectively carburize only the gear teeth. The gears were carburized as one batch, and then hardened and tempered to a tooth surface hardness of 59 HRC and a core hardness of 42 HRC. An oil quenching process was used to harden half of the gears and an Intensive Quenching process was used to harden the other half of the gears. Table 2 lists the dimensional specifications of the gear.

One benefit of using the Intensive Quenching process over a conventional oil quenching process is the development of high residual surface compression. Compressive surface stresses benefit fatigue performance by offsetting any tensile stress generated during loading, effectively reducing, or eliminating, the tensile load experienced by the material. Figure 2 compares the residual stress predicted by DANTE for the test gear subjected to an oil quenching process (top) and an Intensive Quenching process (bottom). It is clear that the Intensive Quenching process induces a greater magnitude of compression in the area of the tooth root, which is the location of most gear bending fatigue failures. The residual stresses present in the tooth flank appear equivalent between the two quenching processes, but the oil quenched component has higher tensile stresses under the carbon case. This could lead to problems should any inclusions or material defects be present in that location.

Source: DANTE Solutions
Figure 2. Residual stress prediction for test gear, comparing oil quench and Intensive Quench.

Figures 3 – 5 compare the residual stress profiles of the two gears at three gear tooth locations: flank, root-fillet, and root, respectively. The residual stress profiles for the two processes at the tooth flank, shown in Figure 3, are equivalent, as inferred from the contour plots shown in Figure 2. Both quenching processes generate a surface compressive stress of 275 MPa on the tooth flank. However, the residual stress profiles in the root area of the gear vary greatly between the two processes. Figure 4 shows the residual stress profile at the root-fillet, which is the location of the highest tensile stress during gear service. At this location, the rapid surface cooling afforded by the Intensive Quenching processes creates a large temperature gradient from the surface to the core, allowing more thermal shrinkage to occur after the surface transforms to martensite. The additional thermal shrinkage, combined with the concave geometry of the gear root area, creates additional compressive stresses in this area.

Source: DANTE Solutions
Figure 3. Residual stress versus depth prediction for test gear at point A, comparing oil quench and Intensive Quench.

Figure 4 shows that the Intensive Quenching process generated a compressive stress of 700 MPa on the surface of the root-fillet, while the oil quenched gear produced a 500 MPa compressive surface stress in this location. The intensively quenched gear also has a deeper layer of high compression, not rising above 600 MPa compression until after 1 mm below the surface. Figure 5 shows a similar trend for the root, but with an even larger difference between the two quenching processes, since the geometry is even more concave at this location. Again, the gear subjected to the Intensive Quenching process has high compression up to 1 mm under the surface and a compressive surface stress magnitude 300 MPa higher than the oil quenched gear at the root location. The modeling results indicate that the intensively quenched gears should outperform the oil quenched gears in bend fatigue given the increased surface compressive stress present.

Figure 4. Residual stress versus depth prediction for test gear at point B, comparing oil quench and Intensive Quench.

Figure 5. Residual stress versus depth prediction for test gear at point C, comparing oil quench and Intensive Quench.

All of the hardened gears were tested at the Gear Research Institute, located at Pennsylvania State University in State College, PA, using a servo-hydraulic testing machine with a specially designed fixture to apply a cyclic bending load to two teeth. A schematic of the fixture is shown in Figure 6. A load ratio of 0.1 was used for all fatigue tests to ensure the gear did not slip during testing by having a constant tensile load applied. The fatigue test was considered successful, defined as a runout, if the gear completed 107 cycles given a certain maximum load. The maximum bending stress, calculated for a stress-free initial condition, was used to compare the two processes.

Figure 6. Schematic of fatigue testing apparatus.

As previously mentioned, the effect of residual compressive stresses during tensile bend fatigue is to offset the tensile stress generated by the load. Figure 7 shows a DANTE model of the test gear subjected to oil quenching showing the residual stress from heat treatment (top) and the stress redistribution during the application of a 900 lb. load (bottom). Figure 8 shows the same conditions for the test gear subjected to the Intensive Quenching process. As can be seen from the two figures, in which the legend ranges are the same, there is substantially more compressive stress remaining in the root-fillet area of the gear subjected to the Intensive Quenching process when the load is applied. This means the effective stress experienced by the intensively quenched gear is less than that of the oil quenched gear, given an identical load.

Source: DANTE Solutions
Figure 7. Stress predictions for the oil quenched gear, showing the residual stress from heat treatment (top) and the stress change when a 900 lb. load is applied (bottom).

Source: DANTE Solutions
Figure 8. Stress predictions for the Intensive Quenched gear, showing the residual stress from heat treatment (top) and the stress change when a 900 lb. load is applied (bottom).

Figure 9 shows the residual stress profile from the surface at the root-fillet for both processes, in the unloaded and loaded conditions. From the plot, a load of 900 lb. generates a tensile stress of approximately 200 MPa, which is offset by the compressive residual stresses. With a 900 lb. load, neither gear sees any tensile stresses during loading, and thus, should runout during fatigue testing.

Source: DANTE Solutions
Figure 9. Comparison of predicted stresses versus depth for the oil quench and Intensive Quench gears in the unloaded (Initial) and loaded (Final) state.

Figure 10 shows the results of the fatigue testing. As expected, the gears subjected to the Intensive Quenching process have an increase in fatigue performance. The endurance limit of the intensively quenched gears is approximately equal to the difference in surface compression, though additional tests should be conducted to confirm this. Regardless, increasing the magnitude of surface compression through a process change can significantly improve fatigue performance of power transmission gearing.

Figure 10. S-N curves for the oil quench and Intensive Quench gears tested.

In conclusion, achieving higher residual surface compressive stresses during hardening of a carburized power transmission gear by way of a process change was shown to improve bend fatigue performance. This was confirmed by the company's simulations, which showed a significant increase in compressive surface and near-surface stresses when the gear was quenched using the Intensive Quenching process, as opposed to an oil quench. The cause of the increased compression was determined from simulations to be due to the combination of martensite formation in the surface layers of the gear and the accompanying thermal shrinkage of the austenitic core, which draws concave geometric features, such as a gear tooth root, into a higher state of compression. The large temperature gradient induced during the Intensive Quenching process is necessary to produce these conditions. Physical fatigue testing confirmed the simulation results, showing a significant improvement in fatigue performance for the gears quenched using the Intensive Quenching process. Accurate process simulation pointed to a heat treatment process change that could be used to achieve increased power density through a transmission as opposed to more expensive and time-consuming design changes.

 

  1. N. I. Kobasko and V. S. Morganyuk, “Numerical Study of Phase Changes, Current and Residual Stresses in Quenching Parts of Complex Configuration,” Proceedings of the 4th International Congress on Heat Treatment of Materials, Berlin, Germany, 1 (1985), 465-486.
  2. N. I. Kobasko, “Intensive Steel Quenching Methods. Theory and Technology of Quenching”, SpringerVerlag, New York, N.Y., 1992, 367-389.
  3.  N. I. Kobasko, “Method of Overcoming Self Deformation and Cracking During Quenching of Metal Parts,” Metallovedenie and Termicheskay Obrabotka Metallov (in Russian), 4 (1975), 12-16.
  4.  M. Hernandez et al., Residual Stress Measurements in Forced Convective Quenched Steel Bars by Means of Neutron Diffraction”, Proceedings of the 2nd International Conference on Quenching and the Control of Distortion, ASM, (1996), 203-214.
  5. M. A. Aronov, N. I. Kobasko, J. A. Powell, J. F. Wallace, and D. Schwam, “Practical Application of the Intensive Quenching Technology for Steel Parts,” Industrial Heating Magazine, April 1999, 59-63.
  6. A. M. Freborg, B. L. Ferguson, M. A. Aronov, N. I. Kobasko, and J. A. Powell, Intensive Quenching Theory and Application for Imparting High Residual Surface Compressive Stresses in Pressure Vessel Components,” Journal of Pressure Vessel Technology, 125 (2003), 188-194.
  7.  B. L. Ferguson, A. M. Freborg, and G. J. Petrus, “Comparison of Quenching Processes for Hardening a Coil Spring,” Advances in Surface Engineering, Metallurgy, Finishing and Wear, SAE (01) 1373, (2002).

About the Author: Justin Sims has been with DANTE Solutions for eight years and is an excellent analyst and expert modeler of steel heat treat processes using the company's software. His project work includes development, execution, and analysis of carburization, nitriding, and quench hardening simulations. For more information, contact Justin at justin.sims@dante-solutions.com.

All images were provided by DANTE Solutions.

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Fives to Receive High Efficiency Burners for Silicon Steel Processing

HTD Size-PR LogoFives, an international industrial engineering group for silicon steel processing lines, will receive high efficiency burners with low emissions. This will help the company as they fulfill recent orders involving the supply of annealing and pickling lines as well as annealing and coating lines to Chinese steelmakers.

The burners were designed and supplied by WS Wärmeprozesstechnik, and with their FLOX® process, Fives will be able to manufacture using the strictest emission values without SCR (selective catalytic reduction) treatment for their furnaces for silicon steel. This was necessary as China’s steelmakers have been demanding combustion technology with lowest NOx emissions in order to meet climate-related goals.

Dr.-Ing. Joachim G. Wünning
President
WS Wärmeprozesstechnik GmbH

The silicon strip line with FLOX® burners from WS (pictured above) will assist Fives in their current orders as well as their continued design and supply of machines, process equipment, and production lines in various sectors. These sectors include steel, aerospace and special machining, aluminum, automotive and manufacturing industries, cement, energy, logistics and glass.

"It is our ambition at WS," states Dr.-Ing Joaching G. Wünning, president of WS Wärmeprozesstechnik GmbH, "to provide solutions for all continuously operated strip lines which can reliably attain NOx emissions well below 100 mg/Nm³, with simultaneously high combustion efficiency over 80% and which are, already today, suited for a future with green combustion gases."

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Heat Treat Options Advance for Canadian Ceramic Coating in Aerospace Industry

HTD Size-PR LogoA Canadian leader in the coating industry will expand their heat treat capabilities with a floor-standing box furnace used for ceramic coating applications for parts in the aerospace industry.

The L&L Special Furnace Company Inc. model XLE214 is used for curing and bonding ceramic coatings to various steel bodies. This process provides extra strength to aerospace parts that are subject to various heats and stresses under normal operating conditions.

The furnace has an effective work zone of 22" wide by 16" high by 20" deep. A horizontal door with ceramic hearth and support bricks is included to incorporate the customer’s loading system. Nickle chrome elements are used in the furnace that are resistant to any potential contamination the process may cause. Heat shields provide a safe-to-touch case temperature under operating conditions.

Model XLE MDS from L&L Special Furnace Company, Inc.

The model XLE214 is controlled by a Eurotherm program control with overtemperature protection, chart recorder with jack panel, solid-state relays, and zone controls for balance of temperature gradients. Thermocouples, fusing and electrical interconnections are included. The furnace control circuit is completely tested to ensure proper operation prior to shipping.

The furnace case is sealed for use with inert atmosphere to help reduce oxygen impregnation with the parts. The furnace has a manual inert flow panel to control the inert gas flow into the oven.

The model XLE214 also includes a high-convection fan for uniformity of ±10°F/5.5°C above 500°F/260°C to 1,875°F/1,023°C. There is a 4" diameter venturi with a variable frequency drive to evacuate outgassing that occurs during the curing of the ceramics to the steel part. The system is completely automated through the program control logic.

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StandardAero to Provide PW127M and APU Services to Air Nostrum

HTD Size-PR LogoSpanish regional airline Air Nostrum L.A.M. S.A. has selected StandardAero to provide support services for the Pratt & Whitney PW127M engines powering its fleet of ATR 72-600 regional turboprops. Under the five-year agreement, StandardAero will provide PW127M hot section inspections (HSIs) and additional services from its OEM-authorized PW100 Designated Overhaul Facilities (DOFs) in Gonesse, France and Summerside, PE, Canada.

Air Nostrum has also renewed its selection of StandardAero as the exclusive support provider for the Honeywell GTCP36-150RJ and RE220[RJ] auxiliary power units (APUs) equipping the airline’s fleet of CRJ200 and CRJ900/1000 regional jets. Under these contract renewals, StandardAero will continue providing Air Nostrum with a range of services for the GTCP36-150RJ and RE220[RJ] from its Maryville, TN location, which is a Honeywell-approved Authorized Service Center for the APUs.

Lewis Prebble
President of Airlines and Fleets
StandardAero

"Against the backdrop of the current COVID-19 situation, which has significantly affected the aviation sector," said Fermín Tirado, managing director of ANEM, the new engineering and maintenance subsidiary of Air Nostrum, "it is very important to have a reliable and consistent partner delivering a competitive cost and maintaining our engines to run at peak efficiency, which contributes to reduced CO2 emissions."

"We are proud to have been entrusted by Air Nostrum for the support of their PW127M, RE220 (RJ) and GTCP36-150RJ fleets," commented Lewis Prebble, president of Airlines and Fleets for StandardAero. "We are dedicated to supporting Air Nostrum and its passengers, and look forward to continuing our close relationship for many years to come."

StandardAero is a Designated Overhaul Facility (DOF) for the P&W PW100 family, with overhaul facility locations in Summerside, PE, Canada and Gonesse, France, supported by five service center locations across the Americas, Europe, Africa and Asia.

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Heat Treat Expansion for Defense and Aviation

HTD Size-PR LogoIndian manufacturer in the defense and aviation sector TATA Advanced System Ltd. (TASL) will receive a solution heat treatment line. It is dedicated for the aviation industry and will meet the requirements of the latest aviation (AMS2750F) and material (AMS2770) standards.

This order, the third of its type from North American manufacturing parent company SECO/WARWICK to TASL, will be the largest production line for aircraft skins in the history of both companies. The equipment will be used for the production of aircraft skins, empennage and center-wings boxes. The line includes a rapid quench VertiQuench® electric furnace (drop-bottom type), mobile quenching tank, rinsing tank and additional equipment including a chiller and loading baskets.

Piotr Skarbiński
Vice President of the Aluminum Process and CAB Business Segments
SECO/WARWICK Group
Source: SECO/WARWICK

The working zone of the furnace is L7500 x W3000 x H3000mm, with the capacity to process huge sheets of aluminum. Such a large working zone reduces the number of joints in the skin. The line, as designed, will meet the client's requirements, ensuring a guaranteed +/- 5°C load temperature uniformity, load cooling in either a polymer or a water quench, and will remove the polymer sediment remaining after quench. Additionally, the system can be used for artificial aging in the furnace.

Abhishek Paul, manager and head of supply chain management of TASL said, "The new line, apart from its size, will meet a number of guidelines that will allow us to produce the highest quality airplane components that will meet the expectations of our final customers - a vast portfolio of OEMs and Tier-1s in the aerospace and defense industry. We are also confident that [the company] will be able to meet the project timelines and handover the line well within our project timelines."

"For us," explains Piotr Skarbiński, vice president of the aluminum process and CAB business segments at the SECO/WARWICK Group, "this continued cooperation directly means that the client is satisfied with the quality and efficiency of [our] equipment, services and our partnership. We hope that this partnership will continue into the future."

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