AEROSPACE HEAT TREAT

Anhui Yingliu Group Inaugurates Quintus® Hot Isostatic Press

Västerås, Sweden, December 17, 2015 – Jan Söderström, CEO of Quintus Technologies (formerly Avure Technologies), joined Frank Du, President of China’s Yingliu Group, to celebrate the inauguration of a Quintus® hot isostatic press (HIP) at the Anhui Yingliu Group Huoshan Casting Co. Ltd. foundry in Anhui province, China, in early December.

The new press, model QIH 1.6 x 2.5 – 2000 – 1400M URC, brings several advanced capabilities that enable the Huoshan facility to manufacture products meeting mission-critical performance standards in the aerospace and nuclear power environments.

Operating at a pressure of 200 MPA (29,000 psi) and temperatures up to 1400°C (2552°F), the Quintus HIP produces complex components with improved fatigue strength and extended service life, ever-more-important characteristics that are difficult to achieve in traditional manufacturing technology.

A work zone of 1600 mm (63 inches) in diameter and 2500 mm (98 inches) in height accommodates the size requirements for production of large aircraft engine casings and core components for nuclear power, marine engineering, metallurgy, and other applications. Quintus’ proprietary Uniform Rapid Cooling (URC) technology enables increased productivity with optimal temperature control.

“Quintus HIP systems produce parts with excellent isotropic material properties and offer the highest possible density of all available compaction methods,” noted Mr. Söderström as he handed the keys to the press to Mr. Du during the inauguration ceremony. The event was attended by more than 500 guests, including representatives from a dozen prominent Chinese companies in the aviation and nuclear power industries.

Reminding the audience of the Made in China 2025 campaign to improve quality and production efficiency, Mr. Du referenced the Yingliu Group’s own strategic commitment to industrial upgrading. The company ordered the QIH 1.6 x 2.5 in December 2013. It was delivered after a 15-month manufacturing process at the Quintus plant in Västerås, Sweden. Installation, testing, and commissioning took place over a period of 20 weeks. Now fully operational, the press fulfills the Yingliu Group’s vision of establishing a world-class hot isostatic pressing center at the Huoshan Casting facility.

Quintus Technologies specializes in the design, manufacture, installation, and support of high pressure systems for sheet metal forming and densification of advanced materials and critical industrial components. Headquartered in Västerås, Sweden, and represented in 35 countries worldwide, the company is the world leader in high pressure technology and has delivered more than 1,800 systems to customers across the globe within industries such as aerospace, automotive, energy, and medical implants.

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New Metallurgical Department in Czech Republic

Global testing group Exova has made a series of investments at its laboratory in Plzeň, Czech Republic to extend its range of capabilities for customers within the global aerospace market, and further grow its presence in Mainland Europe.

Central to the laboratory’s investment is a new metallurgical department with increased capacity. This includes modifications to the facility and the acquisition of new state of the art equipment such as optical microscopy and precision cutting machinery to meet the growing demand from the aerospace industry. In addition to the new equipment, the lab has invested in its computer-based operating systems to increase efficiency at each stage of testing, improving both operations and reporting.

As well as a broad scope of mechanical testing, the Plzeň laboratory provides metallurgical assessment, including macro assessment and mapping and a range of micro examinations, along with corrosion resistance testing. Its customers work predominantly in the aerospace sector, but the laboratory conducts testing on forgings and welding, so can work across the automotive, power generation and general engineering sectors as well.

Jiri Fidransky, general manager of the Plzeň laboratory, said: “These upgrades have streamlined our day-to-day operations and reflect the growth we are seeing in the aerospace sector. Exova’s continued strong growth in the sector is driven by our highly technical and efficient service provision, and through these investments our customers will benefit from improved turnaround times and increased capacity, as well as advances in testing capabilities.”

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The USA plans more aerospace work in Asia: Heat treat impact expected

BOTW-50w Source: Aerospace Industries Association

The U.S. Aerospace and Defense industry shows a commitment to increasing international trade and partnerships with America’s friends and allies in the Asia-Pacific region by participating in a ribbon cutting ceremony at the Singapore Airshow.

Read more: http://www.aia-aerospace.org/news/aia_singapore_airshow_demonstrates_value_of_tpp/

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US Navy orders 20 more Boeing P8A Poseidons

[Best of the Web] Source: Aerospace Manufacturing & Design

$2.5 billion contract expands maritime surveillance fleet, includes four aircraft for Australia.

Seattle, Washington – Boeing will further equip the U.S. Navy and Royal Australian Air Force (RAAF) with maritime patrol capabilities, building 20 more P-8A Poseidon aircraft following a $2.5 billion U.S. Navy order announced Jan. 28, 2016.
The contract, for Lot 7 of the total P-8A program of record, includes 16 aircraft for the U.S. Navy and the next four aircraft for the RAAF. The RAAF’s initial four P-8A aircraft were included in the August 2015 Lot 6 contract award.
This latest award puts Boeing on contract to build 78 Poseidons for the Navy and eight for the Australian fleet, with 33 Poseidons delivered to the U.S. Navy to date. The Lot 7 aircraft will begin delivery in late 2017.
Based on Boeing’s Next-Generation 737-800 commercial airplane, the P-8A offers advanced anti-submarine, anti-surface warfare and intelligence, surveillance, and reconnaissance capabilities. The Navy has deployed four P-8A patrol squadrons since operations began in 2013.
Australia’s participation in the P-8A program began in 2009 when the government signed the first in a series of memorandums of understanding to work with the U.S. Navy on system design and development. The U.S. Navy and the RAAF also established a joint program office that operates at Naval Air Station Patuxent River, Maryland. The first Australian P-8A will be delivered to the RAAF in late 2016.

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Boeing and Tawazun Precision Industries to Establish New Aerospace Capability in the Middle East –Tawazun Lists Heat Treat Capabilities

DUBAI, United Arab Emirates, Nov. 18, 2013 – Boeing [NYSE: BA] will partner with Tawazun Precision Industries (TPI), a Tawazun Holding subsidiary, to establish a production aerospace surface treatment facility in the United Arab Emirates (UAE). In a joint announcement with Tawazun today at the Dubai Airshow, company representatives said this partnership introduces a new aerospace manufacturing capability in the Middle East region.

“This endeavor reaffirms our commitment to support the UAE aerospace industry,” said Dennis Muilenburg, president and chief executive officer of Boeing Defense, Space & Security. “Investing in the development of key capabilities through partnerships such as this is of mutual benefit to Boeing and the UAE, and advances opportunities for the UAE around the world.”

The project, made possible by the Tawazun Economic Council, is scheduled to be commissioned in 2016 in Tawazun Industrial Park in Abu Dhabi. Expanding on TPI’s existing manufacturing base, Boeing will provide manufacturing and technology expertise as well as program management best practices to support the new facility as it applies for the required aerospace certifications.

“We are pleased to be part of this unique project that will introduce new and innovative initiatives at different levels of precision manufacturing and further foster UAE’s regional leadership in high-end defense and technology manufacturing,” said H.E. Saif Al Hajeri, CEO of Tawazun. “The establishment of this capability is a significant step for the UAE’s aerospace industry, as the metallic components manufacturing and metallic sub-assembly will be entirely performed in the UAE.”

TPI will provide Boeing and its suppliers with a certified, state-of-the-art facility for commercial and defense aerospace design-specified machined and treated metal parts, and gradual progression to complex subassemblies. As required for aerospace manufacturing, the facility will perform the necessary chemical treatments to metallic components that enhance their performance capability.

“The launch of the project between TPI and Boeing signifies the vital role the council plays in adding economic and commercial value to the UAE economy,” said Matar Al Romaithi, chief officer, Tawazun Economic Council-Industrial Development Unit.

“The project will help cement TPI’s lead in precision manufacturing. It will also provide many benefits to TPI customers in terms of high-quality services, minimized costs and supply-chain management,” said Muaatasem Awda, CEO of Tawazun Precision Industries.

Tawazun Precision Industries (TPI) is a manufacturing facility delivering components to the aerospace, oil and gas and defense industries with export operations worldwide. With a modern facility based in Tawazun Industrial Park, TPI’s state-of-the-art production capabilities and turnkey service offers include machining, surface treatment, heat treatment, advanced coating solutions, plastic injection molding, metals testing, repairing, and servicing. TPI acts as both a manufacturer and a service center to a number of UAE based operating companies and agents, as well as internationally renowned organizations across the following specialty areas: Manufacturing Engineering, Tooling, Surface and Heat Treatment, Coating, Repairing and Machining.

A unit of The Boeing Company, Boeing Defense, Space & Security is one of the world’s largest defense, space and security businesses specializing in innovative and capabilities-driven customer solutions, and the world’s largest and most versatile manufacturer of military aircraft. Headquartered in St. Louis, Boeing Defense, Space & Security is a $33 billion business with 58,000 employees worldwide. Follow us on Twitter: @BoeingDefense.

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Infographic Tells of Impact of National Aerospace Standards

[Best of the Web] Source: Aerospace Industries Association

It takes a staggering 9 million parts to make a C-17 Globmaster. National Aerospace Standards (NAS) help and this  infographic presents all sorts of interesting information about aerospace standards and the NAS’ part in developing and disseminating those standards.

Click here to see the full infographic.

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Gears Look to the Future for Material

Wear vs. Hardness of Gear Materials
Wear vs. Hardness of Gear Materials

[Best of the Web] Source: Machine Design

Gears are a common component of modern machinery, found in gearheads, watches, motors, furnaces, and automation equipment. Due to the ease of manufacturing and the variety of alloys available, metal alloys are the most common material used for gears. However, alternatives are available: ceramic and metal injection molding offer higher strengths and other properties that make them desirable.

Read more about the advantages of various metal gears, ceramic gears, and the growing use of possible use of metallic glass as a future replacement material.

 

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Need the Latest AMS 2750 Pyrometry Standards for Heat Treating?

AMS Pyrometry Heat Treat Standards from SAE
AMS Pyrometry Heat Treat Standards from SAE

Finding Aerospace Materials Standards (AMS) can be a bit daunting if you haven’t done it frequently. AMS Standards are maintained by SAE International and some of the most common heat treat standards, those dealing with pyrometry (AMS 2750) can be found at this link.

http://standards.sae.org/ams2750e/

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