HEAT TREAT NEWS

Bodycote To Open New Heat Treatment Facility in Mexico

Bodycote, the world’s largest thermal processing services provider, today announces the company will open a new, state-of-the-art heat treatment plant in San Luis Potosi, Mexico.

Mexico is one of the largest automotive manufacturing countries in the western hemisphere, with many of the world’s leading car manufacturers investing in manufacturing and assembly plants.

Bodycote’s latest investment, a 100,0002ft facility, established to serve the country’s extensive and growing automotive supply chain, will be capable of supporting large automotive projects and providing the necessary heat treatment services for technologically advanced components, such as complicated transmissions.

The plant, which will be TS 16949 certified as well as holding all required OEM quality approvals, will offer a wide range of heat treatment processes, including low pressure carburizing, ferritic nitrocarburizing, and Bodycote’s proprietary Corr-I-Dur® process.

In addition to the existing Silao and Empalme plants, the San Luis Potosi facility will be Bodycote’s third plant in Mexico and will be able to provide customers with complementary services and qualified backup to the existing sites, if needed. It is scheduled to be fully operational by fourth quarter.

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Solar Atmospheres Receives First Reaccreditation from MedAccred

Solar Atmospheres, Inc. has announced that it has become the first company to receive MedAccred critical process reaccreditation.  Furthermore, Solar Atmospheres, Inc. successfully expanded its scope of accreditation to include Hardness Testing and Metallography & Microindentation Hardness.  MedAccred is an industry-managed critical process supply chain oversight program which was developed by leading medical device companies to improve device quality and most importantly enhance patient safety.

The effort to establish MedAccred began in 2010 when the Performance Review Institute (PRI) was asked to consider the development of a Nadcap-style special process supplier accreditation program for the medical device industry.  An industry roundtable was organized and convened in 2012 among interested medical device companies and PRI.  Following this roundtable meeting, briefings were held with the FDA Center for Devices and Radiological Health’s (CDRH) Office of Compliance and the FDA’s Office of Global Operations within the Office of the Commissioner. The program purpose and scope was discussed, along with the results of proof of concept audits which were conducted to demonstrate the program’s viability. The FDA provided positive feedback and strong encouragement to pursue the development of the program.

By 2014, several critical process Task Groups were operating on a formal basis, program documents were drafted, circulated and approved by the executives of the participating companies and audit criteria had been published in several critical process areas.  Solar Atmospheres, Inc. committed to hosting the first MedAccred audit.

In early 2015 the first MedAccred critical process accreditation was issued to Solar Atmospheres Inc. for Heat Treating.

Today’s functioning critical process Task Groups include Cable & Wire Harnesses, Heat Treating, Plastics Injection Molding, Printed Circuit Board Assemblies, Sterilization and Welding.  The industry managed task groups develop audit criteria, conduct audits, and award MedAccred Critical Process Accreditations to leading suppliers at all tiers in the Medical Device Supply Chain.  Many companies are seeking MedAccred Accreditation to demonstrate their commitment to quality and patient safety. Future MedAccred Task Groups under consideration for development include Material Testing Laboratories, Assemblies, PCBs, Batteries, Chemical Processing, NDT, Cleaning, Coating, Optics, Packaging, etc.  Active OEM and Contract Manufacturer participants include: Johnson & Johnson, Philips, Stryker, GE Healthcare, Medtronic, NYPRO Jabil, Steris, etc.  The list of participating suppliers is growing steadily.

Joe Pinto, Executive Vice President and Chief Operating Officer of PRI explained the significance of Solar Atmospheres’ accomplishment: “Gaining a critical process accreditation from MedAccred is recognition of a company’s commitment to quality and the high standards of critical process manufacturing which they maintain.  The successful completion of a reaccreditation audit is a clear indication that a company is able to consistently uphold those extremely high standards over an extended period of time.   I would like to congratulate the whole team at Solar Atmospheres on this important achievement.”

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In-House Heat Treatment Process Works Too Well

BOTW-75w SourceToday’s Motor Vehicles

“We developed our own hot-stamping process to be cost competitive,” says Elie Mordovanaki, general manager of operations and engineering for Merit Technologies Worldwide, GNS America’s hot-stamping division. “However, mechanical trimming is not optimal after the heat treating process takes place.”

Read More:  Laser Cutting Supports Hot Stamping

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Norsk Titanium Achieves Aerospace Technology Readiness

OSLO – December 21, 2015 – Norsk Titanium AS announced today that the company has achieved Technology Readiness Level Eight (TRL 8) by concluding a test plan coordinated through the Federal Aviation Administration and launched in September, 2012. The results of Westmoreland Mechanical Testing & Research Inc.’s multi-year testing campaign demonstrate Norsk’s Rapid Plasma Deposition™ (RPD™) titanium parts meet demanding aerospace requirements and can now be supplied to the world’s premier aerospace & defense manufacturers for final certification and airframe integration.

“Working closely with Westmoreland, we have concisely documented how our innovative technology lives up to the highest standards of performance and integration under aerospace certification testing,” said Norsk Titanium President & Chief Executive Officer Warren M. Boley, Jr. “We subjected 1,300 structural titanium aircraft samples to an unrelenting barrage of static and fatigue tests and the results confirm what we already knew—Norsk Titanium’s RPD™ process is ready for the rigors of commercial aviation.”

“This was a very exciting program for us to conduct,” said Westmoreland Vice President of Operations Mike Rossi. “Norsk Titanium has done a great job of creating and maturing a new manufacturing technology and successfully navigating their RPD™ process through tensile, compression, pin bearing, shear and numerous fatigue tests at our facility.”

The achievement of TRL8 status provides Norsk Titanium with the ability to deliver precision structural parts for aerospace & defense applications as early as 2016. The company is orchestrating the establishment of a global supply base to satisfy aerospace demand through expanded operations and strategic alliances in Europe and the upcoming groundbreaking of the world’s first industrial-scale additive manufacturing facility in the United States.

The company has recently announced new appointments of seasoned aviation and defense executives, technologists, and production experts in support of new part qualification demand and to meet the escalating needs of its current aerospace customers. Delivery of commercial aviation qualification parts is underway, with the first approvals expected in early 2016, leading to the full commercial production of titanium aerospace components by the second half of 2

About Norsk Titanium AS

Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components. The company is distinguished in the aviation industry by its patented Rapid Plasma Deposition™ (RPD™) process that transforms titanium wire into complex components suitable for structural and safety-critical applications. The Norsk research and development team is committed to displacing the age old and inefficient forging process with a precision wire deposition technology embodying substantial savings for aerospace, defense, and commercial applications. www.norsktitanium.com

 

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Heat Treating Oven Part of Norsk Titanium’s Ultra Lean Manufacturing Line

Norsk Titanium AS, the world’s leading provider of aerospace-grade, titanium additive manufacturing technology, today announced the groundbreaking of a new European assembly and test center outside Oslo, Norway.

Norsk Titanium Chief Commercial Officer Chet Fuller, Chief Executive Officer Warren M. Boley Jr., and Senior Vice President of Operations Chris Bohlmann were on hand to kick off construction of the new facility, which is scheduled to be completed October 2016.

“Customer demand for our additive manufacturing technology is growing to the point where we need significantly more space to assemble and test our MERKE IV™ RPD™ machines prior to worldwide shipment,” said Senior Vice President of Operations Chris Bohlmann. “This new factory will enable us to better serve our manufacturing partners and aerospace customers while expanding our footprint in this innovative region of Norway.”

Norsk Titanium also plans to install the world’s first end-to-end aerospace Ultra Lean Manufacturing line in the facility. A MERKE IV™ Rapid Plasma Deposition™ machine paired with a heat treating oven and a multi-axis CNC machining center will demonstrate the conversion of titanium wire into finished aerospace parts in a production line length of approximately 30 meters.

“The new Ultra Lean Manufacturing line allows our customers to do hands-on development of new part programs on the same campus as our worldwide technology center,” said CEO Warren M. Boley Jr. “Titanium wire comes in one end, the CAD drawing is input, and finished aerospace parts that are fully tested, heat treated and ready for installation are produced in a matter of days. RPD™ truly is a game-changer in terms of cost reduction, speed to market and production line efficiency.”

About Norsk Titanium AS

Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components. The company is distinguished in the aviation industry by its patented Rapid Plasma Deposition™ (RPD™) process that transforms titanium wire into complex components suitable for structural and safety-critical applications. The Norsk Titanium research and development team is committed to displacing the inefficient forging process with a precision wire deposition technology embodying substantial savings for aerospace, defense and commercial applications. www.norsktitanium.com

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Heat Treating Opportunities Available in Medical Industry

BOTW-62w Source: Q1 Productions

Executive Vice President & Chief Operating Officer
Performance Review Institute (PRI)

“2016 is going to be a milestone year in terms of MedAccred’s development. The program has established itself in 6 critical process areas (PCBAs, Cable & Wire Harnesses, Heat Treating, Sterilization, Plastics and Welding) and numerous companies are now stepping forward to participate in the audit process and gain accreditation.”

Read More: 3rd Annual Medical Device Supplier Quality Conference: Speaker Interview – Joseph Pinto/Performance Review Institute

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Universal High Pressure Quench Delivers Wide Range of Process Capabilities to Slovenia Commercial Heat Treater, MIHEU

Slovenia commercial heat treater, MIHEU, is expanding their production capacity with the addition of a new Vector™ High Pressure Gas Quench vacuum furnace. Delivered in February 2016, the new installation will enable MIHEU to increase production capacity and expand their markets by offering a wide variety of processes with the installation of a single system.

According to Aleš Prikeržnik, Managing Director, „ We wanted to partner with a company with expertise in both emerging technologies as well as reliable standard solutions to expand our market base and continue to deliver a high quality product to our customers into the future. The SECO/WARWICK team provides more than good equipment, they have the technical and service support that we demand to keep our operation running smoothly.” Family owned for three generations, learn more about MIHEU at www.miheu.si/en/abous-us.html

Maciej Korecki, SECO/WARWICK Vacuum VP commented, „The VECTOR Universal High Pressure Quench is our signature technology in use by commercial heat treaters worldwide for over 20 years. We are pleased to work with MIHEU as a supplier-partner to provide them with the world’s best technology and technical services. ”

VECTOR™ Universal High Pressure Quench Vacuum Furnaces

The standard Universal VECTOR vacuum furnace is used for wide range of industrial heat treatment applications including gas quench hardening & tempering, degassing, annealing, solution heat treatment and brazing. Equipped with Data Portal™, the control system can connect to a configurable website that gives the user access to archive data using a web browser. This application can use an internal data recorder or it can work with other software. Recorded data is displayed in the form of web pages. Access, depending on the customer’s choice, can be through a local area network or via the Internet from anywhere.

The MIHEU Furnace main parameters include:

Useful dimensions: 600 x 600 x 900 mm (24” X 24” X 36”)

Maximum load gross weight: 600kgs (1,300 lbs.)

temperature: 1300°C (2400°F)

Quenching pressure: up to 10,0 bar abs.

The system was delivered complete with a water cooling system, load fixture, DataPortal™ software package, installation, start up and training.

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Aluminum Immersion Holding Furnace to Large Automotive Die Caster

Aluminum Immersion Holding Furnace to Large Automotive Die Caster

Lindberg/MPH announced the shipment of an electric immersion aluminum holding furnace to a large automotive die caster. The equipment provided includes three electric immersion aluminum holding furnaces used to keep aluminum at die casting temperature.

These aluminum holding furnaces utilize Lindberg/MPH patented board lining and high efficiency immersion tubes/heaters. A manually operated winch crane operates the center cover for cleaning.

Repeat business based on past performance is a testament to the quality and durability of Lindberg/MPH equipment. We work closely with our customers to provide the best possible solution to their application needs and are pleased to be their chosen vendor.”  Andrew Paul, Sales Engineer

Unique features of these aluminum holding furnaces includes:
• Efficient electric immersion heating.
• Excellent temperature control and fast recovery.
• Lindberg/MPH patented board lining.
• Longer lining life.
• Manually operated winch crane cover lift

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3 Charter Members Join IHEA’s New Induction Heat Treating Division

Ajax TOCCO Magnathermic, Ambrell and SMS Elotherm have all joined the Industrial Heating Equipment Association’s (IHEA) newest membership division — the Induction Division which focuses on keeping the industry up-to-date on the latest heat treat innovations, best practices and safety standards associated with induction heating. Several national utilities are also involved: Duke Energy, Georgia Power, Alabama Power, and the Electric Power Research Institute (EPRI). At least one other induction company is scheduled to join later this year.

The new division members are in the process of developing content for a 2016 Induction Seminar which will take place later this fall.

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