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10 Quick Heat Treat News Items to Keep You Current

 

 

 

10 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Heat treatment provider Bodycote PLC announced this week that its 2017 pretax profit rose 27 percent, due in part to a return to growth in general industrial markets following a multiyear negative trend. The pretax profit amounts to $161.6 million ((117 million pounds) in the year, compared with GBP91.9 million in 2016, the company said.
  • The UK-based specialist in thermal processing and hard coating of metals, Wallwork Group Ltd, announced that Tecvac Ltd, which supplies heat treatment and vacuum brazing to a variety of industries covering aerospace, automotive, biomedical, motorsport, and manufacturing sectors in the UK and Europe, will now operate as Wallwork Cambridge. Tecvac Ltd is BSI ISO 9001:2000 and NADCAP approved for PVD/CVD coatings and also holds various Aerospace Prime approvals. In addition, Metaltech, which was recently acquired by Wallwork, has been renamed Wallwork Newcastle.
  • Aeromet International, a leading supplier of airframe and aero engine components, recently agreed to the acquisition of the business and assets of the London-based aluminum and magnesium foundry, Stone Foundries Ltd, from Langham Industries, a UK engineering group serving particularly the marine and aerospace industries.
  • The Manufacturing Institute announced the recipients of the Women in Manufacturing STEP (Science, Technology, Engineering and Production) Ahead Award are Aleris leaders Helene Lagace and Brittany Kanz. The STEP Ahead Awards honor women who have demonstrated excellence and leadership in their careers and represent all levels of the manufacturing industry, from the factory-floor to the C suite.

Equipment Chatter

  • North American heat treater Paulo has added a new precision controlled nitriding furnace.  Also known as vacuum nitriding the equipment is similar to a vacuum heat treatment

    Paulo adds precision controlled nitriding furnace

    furnace but operates at lower temperatures and without quenching capability, which produces minimal distortion. The recently installed furnace has a 6,000lb capacity and a work zone that measures 70"L x 47"W x 39"H. Process controls allow Paulo to meet specific requirements with respect to which nitride phases are formed and to what depth. This furnace is also capable of vacuum (protective atmosphere) tempering, which prevents oxidation during the tempering process.

Kudos Chatter

  • Stock Drive Products/Sterling Instrument (SDP/SI) has announced that the company meets all certification requirements of the new ISO 9001:2015 + AS9100D standard, maintaining processes that provide superior components and assemblies with detailed quality reporting. SDP/SI is a leader in providing mechanical based design, engineering, and manufacturing services for critical motion control and small power transmission applications for aerospace and defense.
  • ASTM International, based in West Conshohocken, Pa., announces F3301 - 18 Standard Specification for Thermal Post-Processing Metal Parts Made Via Powder Bed Fusion. This standard specifies the requirements for thermal post-processing of parts produced via metal powder-bed fusion to achieve the required material properties and microstructure to meet engineering requirements. This standard is intended to be referenced by Material Part Property specifications for powder-bed fusion. Currently, this standard includes thermal post-processing for the following materials: titanium alloys; cobalt 28 chromium 6 molybdenum; UNS N07718; UNS N06625; UNS 31603; and AlSi10Mg. This specification will be updated as new powder-bed fusion material heat treatments are developed.
  • Advanced Heat Treat of Waterloo, Iowa, has announced that their Burton Avenue location successfully transitioned from ISO/TS 16949:2009 to ISO 9001:2015 / IATF 16949:2016.
  • Toronto-based Innovation Metals Corp., which specializes in cost-effective processing solutions for critical metals, was recently awarded a research contract from Natural Resources Canada for work on the production of rare-earth-element ("REE") oxides and alloys. The contract was awarded as part of NRCan’s Rare Earth Elements and Chromite R&D Program. NRCan is the Canadian government department that oversees the responsible development and use of Canada’s natural resources and the competitiveness of Canada’s natural-resources products.
  • Pelican Wire was certified under ISO 9001:2015 standards by the International Organization for Standardization (ISO). The Naples, Florida-based company had previously earned certification under ISO 9001:2008 in 2010 and has been audited and registered since that time by DQS Inc.

10 Quick Heat Treat News Items to Keep You Current Read More »

NC Aviation Facility Invests to Expand Jet Engine Production

North Carolina Governor Roy Cooper tours GE Aviation’s Asheville, NC, facility

A world-leading provider of jet and turboprop engines, components, and integrated systems recently announced investments to expand its production facilities at two of its North Carolina locations.

GE Aviation, which designs its products for commercial, military, business, and general aviation aircraft, reported that 131 jobs will be created at its Asheville facility and 15 positions at its West Jefferson manufacturing plant, investments totaling $105M to increase production of jet engines and components.

Michael Meguiar, Asheville Plant Leader

“We are very pleased to continue expanding our GE Aviation business in Asheville,” said Michael Meguiar, Asheville Plant Leader. “We continue to build on a great workforce, culture, and community that supports advanced manufacturing jobs in Western North Carolina. This merging of technology and a strong, creative workforce is the foundation of our success. Our site continues to grow as we win components for our next generation of engines such as the GE9X and the CFM LEAP. I’m very proud of the technology advances and the continued competitiveness that our teams have been able to demonstrate.”

GE Aviation also operates a component manufacturing facility in Wilmington and an engine assembly plant in Durham. The Asheville CMC plant, opened in 2014, was the company’s first site to mass produce CMC components for jet engines.

 

NC Aviation Facility Invests to Expand Jet Engine Production Read More »

Vacuum Brazing, Quench and Temper Furnaces Part of Heat Treat Expansion

A Polish heat treatment provider recently announced the startup of vacuum brazing processes at its newest plant in Kalisz for the power generation and aerospace industry. The new facility houses vacuum furnaces as well as borescopes, spectrometer, welding systems, hardness testers, selective plating equipment and a sandblasting cabinet.

In addition, Hauck Heat Treatment has invested in the installation of new heat treatment equipment at their Dzierżoniów location, including new sealed quench furnaces (batch size 910mm x 760mm x 1220mm), one tempering furnace and one endogas generator.

The company also reported that its services to the Eastern European market have expanded with the addition of thermo-chemical treatment, carbonitriding.

 

Vacuum Brazing, Quench and Temper Furnaces Part of Heat Treat Expansion Read More »

Med Device Structural Accuracy Demands Advanced 3-D Process, Heat Treatment

Heat treatment plays a vital role in the accurate production of patient-specific joints and prostheses at a Lithuanian manufacturer and provider of 3D-printed patient-specific implants, endoprosthesis, and surgical guides and services in the EU, where researchers have leveraged the metrology scanning solutions of Nikon Metrology.

Baltic Orthoservice, based in Kaunas, combines the Nikon technologies of multi-sensor CCM and laser scanner with a micro-CT system to guarantee internal structural quality and geometric accuracy to achieve improved production of a wide variety of medical services. For manufacturing patient-specific implants, Baltic Orthoservice uses DMLS technology (direct metal laser sintering). The implants then undergo a variety of post-processing steps, including heat treatment, surface polishing and milling for screw holes.

The complete process and treatment solution allows for single-device design with “anatomically adapted surfaces. This eliminates the risk of instability and adapts the implant to the bone rather than the bone to the implant,” explained Milda Jokymaitytè, Clinical Engineer at Baltic Orthoservice. A major benefit of this procedure is that during surgery, there is no need to shape the bone in order to adapt it to the implant or use bone cement, meshes and augments to fill the bone defect. Patient-specific implants are designed using virtual anatomical bone models which are obtained from medical computed tomography (CT) scan of a patient.

Domantas Ozerenskis – Product Quality Manager at Ortho Baltic with the Nikon Metrology XT H 225.

“3D printing is a complicated technology and there is a big variation in processing parameters, so predicting the quality and geometry of printed objects is quite a challenge,” said Paulius Lukševičius, engineer of mechanics at Baltic Orthoservice. “Patient-specific implants are a bespoke treatment solution, which means that the surgery must be ‘pre-planned’ virtually so the implant can simply be put in place. To be able to execute the virtual plan, it is vital to be 100% sure that the implant geometry is exactly the same as the CAD model and that the holes are machined to high accuracy.”

 

Med Device Structural Accuracy Demands Advanced 3-D Process, Heat Treatment Read More »

Four Vacuum Heat Treat Systems Shipped to Casting Company

Four vacuum furnaces were recently shipped to a major casting company in Arizona, three with a free work area of 54″ W x 41″ H x 72″ L and one with a free work area of 24″ W x 24″ H x 36″ L.

The supplier, G-M Enterprises, based in Corona, California, announced that all four are 2-bar furnaces with innovative hot zone design and construction. A 1200 gpm water cooling system was included in the installation.

Four Vacuum Heat Treat Systems Shipped to Casting Company Read More »

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

 

 

 

A Baker's Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Changes and Moves

  • Super Systems Europe recently announced that Rob Wilcox has joined the sales and engineering team, where he will also operate as a general consultant to help commercial and captive heat treaters improve the quality and efficiency of the entire operation, covering the UK and Ireland.
  • Brian Robbins, CEO of MidWest Materials, has been named Steel Man of the Year by the Association of Steel Distributors. "I am honored to be chosen for this prestigious award. My family has been associated with the steel industry for more than 65 years, and it is humbling to follow in the footsteps of my grandfather, Joseph Koppelman, founder of MidWest Materials, who was one of the earliest members of the ASD and served as its president 50 years ago," said Robbins, who served as president of ASD from March 2014 to April 2016. He led the association’s effort to rebuild the steel manufacturing sector by encouraging young talent to join the industry.
  • Ryan Kelly recently rejoined the team at Advanced Heat Treat Corp. (AHT) where he will be leading all quality initiatives as a senior quality specialist.
  • Senior Vice President Douglas Matthews has assumed day-to-day operations of Pittsburgh-based U.S. Steel’s Tubular division. He replaces David J. Rintoul, who retired to become the president and CEO of GrafTech, a graphite company that supplies technology to the steel industry.

  • Dana Incorporated announced the election of two more members to its board of directors: Michael J. Mack, who recently retired from Deere & Co., where he had served as chief financial officer; president of the company's Worldwide Construction & Forestry Division; and most recently as group president of John Deere Financial Services, Global Human Resources, and Public Affairs; and Diarmuid B. O'Connell, who spent the last 11 years at Tesla, most recently as vice president of business development.
  • International Thermal Systems (ITS) recently announced Tom Stricker as the new president. Stricker joined ITS in 2015 as the general manager of the Metal Packaging and Parts Washer product groups and brings more than 20 years of professional experience to his new role.
  • Herbert J. “Hawk” Carlisle has been elected to the Allegheny Technologies Incorporated (ATI) board of directors. General Carlisle is president and CEO of the National Defense Industrial Association (NDIA) and is a retired four-star general from the United States Air Force (USAF).

Equipment Transactions

  • A supplier of the battery industry received shipment of a nine tube gas-fired immersion tube lead melting and holding furnace from Lindberg/MPH, to be used in the production of lead plates for automotive batteries. The furnace has over 28,000 square inches of heat transfer area for efficient heating of the metal without super heating and the resulting metal losses. In addition, Lindberg/MPH announced the shipment of a three-zone tube furnace to an American University with a footprint which makes it ideal for research facilities with limited space. The maximum temperature rating for this tube furnace is 2012°F.
  • Ipsen recently designed and built a vertical, high-pressure quenching furnace, complete with twin cooling systems and a work volume of 350 cubic feet. During the testing phase, the furnace quenched with 1,000 horsepower (.75 megawatts) – a remarkable achievement that began as an idea just months prior.
  • An aviation engine repair services facility located in the western region of the United States recently received shipment of two vacuum furnaces from Solar Manufacturing. The customer witnessed full testing at Solar Manufacturing and approved shipment in late 2017. Both new furnaces are tailored specifically to fit the needs of aerospace engine component repair processing to the aerospace specification AMS2750E and incorporate the new SolarVac® 5000 supervisory control and data acquisition system (SCADA). The system provides gas quench rate control utilizing a variable frequency drive and precise temperature control from ambient to 2400° F (1316° C) utilizing digital power trimming technology.
  • An aluminum manufacturer received shipment of two electrically heated standard horizontal aluminum quench systems from Wisconsin Oven Corp., of East Troy, Wisconsin. The systems guarantee temperature uniformity of ±10°F at 775°F and 1075°F, ensuring that the furnaces meet AMS 2750E, Class 2 furnaces and Instrumentation Type C requirements. Each system is designed to heat 1000 pounds of aluminum to a 950°F operating temperature.

Accreditations, Certifications, Patents, and More

  • MedAccred has recognized Solar Atmospheres of Western PA for its commitment to continual improvement in medical device heat treat and brazing quality. In receiving the prestigious MedAccred Heat Treating accreditation, Solar Atmospheres has become only the eighth plant internationally and the fifth plant domestically to receive this certification.
  • H.C. Starck recently announced that it has received the certification for processing of “conflict-free” tantalum raw materials the seventh year in a row. The audit included the H.C. Starck Tantalum and Niobium GmbH subsidiary and the H.C. Starck Smelting GmbH & Co. KG associated company. This means all subsidiaries that process tantalum at the Goslar, Mito, Tokyo, Map Ta Phut, and Laufenburg locations remain certified. The audit was performed by the independent company SGS, acting on behalf of the Responsible Business Alliance (RBA, formerly Electronics Industry Citizenship Coalition EICC) and the Responsible Minerals Assurance Process (RMAP formerly Conflict-Free Smelter Program) as part of the Responsible Minerals Initiative (RMI, formerly CFSI).

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

Orders for North American Steel, Aluminum on Rise

 

Source: ThomasNet.com

 

Orders for North American steel and aluminum have been on the rise since speculative talk about restrictions on the import of metals began last year, according to Tony Uphoff at Thomasnet.com, and the recent recommendation from U.S. Commerce Department Secretary Wilbur Ross to impose steep tariffs on foreign steel and aluminum seems to support the motivation behind the trend. Alcoa, Arconic, AK Steel, U.S. Steel, and Nucor were among the U.S. steel and aluminum manufacturers which saw increased activity prior to the announcement.

Read more here about the specific percentages proposed and the U.S. output goal: “Proposed Steel & Aluminum Tariffs Bolster Domestic Metals Sourcing”.

 

Orders for North American Steel, Aluminum on Rise Read More »

Swedish Group Invests in Titanium, Nickel-Based Metal Powders Production

Annika Roos, head of product area powder at Sandvik Materials Technology

A Swedish engineering group in metal-cutting and materials technology recently announced that it will invest about $24.5 million in a new plant for manufacturing of titanium and nickel fine metal powders near its raw material supply and additive manufacturing center in Sandviken, Sweden.

The group’s investment within Sandvik’s Materials Technology will complement its manufacture of broad stainless steel, nickel-based, and cobalt-chromium alloys in the United Kingdom and Sweden. Sandvik powders reach sectors throughout Europe, North America, and Asia through the Osprey™ brand.

The demand for metal powder for additive manufacturing is expected to increase significantly in the coming years. Titanium and nickel-based alloys are key growth areas in the field of additive manufacturing, accounting for a significant portion of the metal powder market.

“This investment is an enabler for future growth and means that we are expanding our metal powder offering to include virtually all alloy groups of relevance today. In addition, it will also support the overall additive manufacturing business at Sandvik,” said Annika Roos, head of product area powder at Sandvik Materials Technology.

The facility is expected to be operational during 2020.

 

 

Swedish Group Invests in Titanium, Nickel-Based Metal Powders Production Read More »

2018 Off to Strong Start According to IHEA Executive Report

IHEA recently released its monthly Executive Economic Summary for January 2018.

The Industrial Heating Equipment Association (IHEA, www.ihea.org) recently released its monthly Executive Economic Summary for the month of January, the first release of 2018. The report, available in-full for IHEA members, indicated that 2018 is off to a very strong start with all but three indices moving strongly upward. PMI and New Automobile/Light Truck Sales along with one other index moved slightly downward while nearly all others moved positively including Capacity Utilization and Capital Expenditures.

Anne Goyer, Executive Director of IHEA.

 

In addition to reporting on 12 or more indices important to the thermal processing industry, this monthly IHEA report offers insightful analysis of each indices’ impact on the industry. The report, funded and syndicated by IHEA, is available, in-full to IHEA members.

To receive a full copy of the report on a monthly basis, please contact Anne Goyer, Executive Director of IHEA.

2018 Off to Strong Start According to IHEA Executive Report Read More »

How Aging Heat Treatment of AF 1410 Steel Affects Impact Energy, Strength

 

Source: ASM International

 

ASM International recently posted an instructive article on the effect of aging temperature on impact energy and yield strength on AF 1410 steel, complete with a helpful graph displaying maximum and minimum results on both at various temperature ranges.

Read more: “Heat Treatment of High-Alloy Nickel-Cobalt Steels”

How Aging Heat Treatment of AF 1410 Steel Affects Impact Energy, Strength Read More »