Materials 101 Series from Mega Mechatronics, Part 3, Corrosion

BOTW-62wMaterials 101 Series from Mega Mechatronics, Part 3, Corrosion. (10 mins., 11 February 2014). This is Part 3 of a 6-video series for mechanical engineers. The videos cover 1.stress & strain, 2. ductility & toughness, 3. corrosion, 4. hardening, 5. failure analysis, and 6. surface finishing. (NOTE: 7 videos are listed in an early side in Part 1 on stress & strain, but we were able to find only 6 videos. It does not appear that the seventh video on thermodynamics was uploaded.) https://www.youtube.com/watch?v=Il-abRhrzFY

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Materials 101 Series from Mega Mechatronics, Part 2, Ductility & Toughness

BOTW-62wMaterials 101 Series from Mega Mechatronics, Part 2, Ductility & Toughness. (13 mins., 11 February 2014). This is Part 2 of a 6-video series for mechanical engineers. The videos cover 1.stress & strain, 2. ductility & toughness, 3. corrosion, 4. hardening, 5. failure analysis, and 6. surface finishing. (NOTE: 7 videos are listed in an early side in Part 1 on stress & strain, but we were able to find only 6 videos. It does not appear that the seventh video on thermodynamics was uploaded.) https://www.youtube.com/watch?v=MyksI4O26G4

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Materials 101 Series from Mega Mechatronics, Part 1, Stress & Strain.

sress and strain

BOTW-62wMaterials 101 Series from Mega Mechatronics, Part 1, Stress & Strain. (13 mins., 9 February 2014). This is Part 1 of a 6-video series for mechanical engineers. The videos cover 1.stress & strain, 2. ductility & toughness, 3. corrosion, 4. hardening, 5. failure analysis, and 6. surface finishing. (NOTE: 7 videos are listed in an early side in Part 1 on stress & strain, but we were able to find only 6 videos. It does not appear that the seventh video on thermodynamics was uploaded.) https://www.youtube.com/watch?v=0s5kBrk0d80

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AP&C Adds Powder Manufacturing Capacity

Arcam AB, listed on NASDAQ Stockholm, and a leading supplier of Additive Manufacturing (“AM”) equipment, announces that its powder manufacturing subsidiary AP&C in Montreal, Canada, continues to add significant capacity by building three new atomizing reactors. The new capacity increase follows on significant growth in 2015 and a surge in demand for AP&Cs high quality titanium powders.

AP&C continues to build capacity to address the fast growing market for metal powders for additive manufacturing. AP&C’s Plasma technology converts efficiently raw material to powder with excellent key properties such as flowability, density, chemistry and traceability. With the present build-out AP&C will reach a capacity of at least 500 tons per year.

“The need for high end titanium powder is driven by the fast growth and adoption of Additive Manufacturing. Arcam is determined to serve the industry through cost efficient solutions thus converting traditional manufacturing into Additive Manufacturing. A requisite is to offer highest quality powder for production at competitive cost”, says Magnus René, CEO of Arcam.

“With this investment we are committing to supply our present and future customers with superior quality materials to meet the high manufacturing standards of the biomedical and aerospace industries. With the new reactors and atomizing technology advancements, AP&C will triple production capacity in 2016”, says Alain Dupont, President of AP&C.

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Heat Treating Oven Part of Norsk Titanium’s Ultra Lean Manufacturing Line

Norsk Titanium AS, the world’s leading provider of aerospace-grade, titanium additive manufacturing technology, today announced the groundbreaking of a new European assembly and test center outside Oslo, Norway.

Norsk Titanium Chief Commercial Officer Chet Fuller, Chief Executive Officer Warren M. Boley Jr., and Senior Vice President of Operations Chris Bohlmann were on hand to kick off construction of the new facility, which is scheduled to be completed October 2016.

“Customer demand for our additive manufacturing technology is growing to the point where we need significantly more space to assemble and test our MERKE IV™ RPD™ machines prior to worldwide shipment,” said Senior Vice President of Operations Chris Bohlmann. “This new factory will enable us to better serve our manufacturing partners and aerospace customers while expanding our footprint in this innovative region of Norway.”

Norsk Titanium also plans to install the world’s first end-to-end aerospace Ultra Lean Manufacturing line in the facility. A MERKE IV™ Rapid Plasma Deposition™ machine paired with a heat treating oven and a multi-axis CNC machining center will demonstrate the conversion of titanium wire into finished aerospace parts in a production line length of approximately 30 meters.

“The new Ultra Lean Manufacturing line allows our customers to do hands-on development of new part programs on the same campus as our worldwide technology center,” said CEO Warren M. Boley Jr. “Titanium wire comes in one end, the CAD drawing is input, and finished aerospace parts that are fully tested, heat treated and ready for installation are produced in a matter of days. RPD™ truly is a game-changer in terms of cost reduction, speed to market and production line efficiency.”

About Norsk Titanium AS

Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components. The company is distinguished in the aviation industry by its patented Rapid Plasma Deposition™ (RPD™) process that transforms titanium wire into complex components suitable for structural and safety-critical applications. The Norsk Titanium research and development team is committed to displacing the inefficient forging process with a precision wire deposition technology embodying substantial savings for aerospace, defense and commercial applications. www.norsktitanium.com

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Anhui Yingliu Group Inaugurates Quintus® Hot Isostatic Press

Västerås, Sweden, December 17, 2015 – Jan Söderström, CEO of Quintus Technologies (formerly Avure Technologies), joined Frank Du, President of China’s Yingliu Group, to celebrate the inauguration of a Quintus® hot isostatic press (HIP) at the Anhui Yingliu Group Huoshan Casting Co. Ltd. foundry in Anhui province, China, in early December.

The new press, model QIH 1.6 x 2.5 – 2000 – 1400M URC, brings several advanced capabilities that enable the Huoshan facility to manufacture products meeting mission-critical performance standards in the aerospace and nuclear power environments.

Operating at a pressure of 200 MPA (29,000 psi) and temperatures up to 1400°C (2552°F), the Quintus HIP produces complex components with improved fatigue strength and extended service life, ever-more-important characteristics that are difficult to achieve in traditional manufacturing technology.

A work zone of 1600 mm (63 inches) in diameter and 2500 mm (98 inches) in height accommodates the size requirements for production of large aircraft engine casings and core components for nuclear power, marine engineering, metallurgy, and other applications. Quintus’ proprietary Uniform Rapid Cooling (URC) technology enables increased productivity with optimal temperature control.

“Quintus HIP systems produce parts with excellent isotropic material properties and offer the highest possible density of all available compaction methods,” noted Mr. Söderström as he handed the keys to the press to Mr. Du during the inauguration ceremony. The event was attended by more than 500 guests, including representatives from a dozen prominent Chinese companies in the aviation and nuclear power industries.

Reminding the audience of the Made in China 2025 campaign to improve quality and production efficiency, Mr. Du referenced the Yingliu Group’s own strategic commitment to industrial upgrading. The company ordered the QIH 1.6 x 2.5 in December 2013. It was delivered after a 15-month manufacturing process at the Quintus plant in Västerås, Sweden. Installation, testing, and commissioning took place over a period of 20 weeks. Now fully operational, the press fulfills the Yingliu Group’s vision of establishing a world-class hot isostatic pressing center at the Huoshan Casting facility.

Quintus Technologies specializes in the design, manufacture, installation, and support of high pressure systems for sheet metal forming and densification of advanced materials and critical industrial components. Headquartered in Västerås, Sweden, and represented in 35 countries worldwide, the company is the world leader in high pressure technology and has delivered more than 1,800 systems to customers across the globe within industries such as aerospace, automotive, energy, and medical implants.

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Industrial Batch Ovens to Automotive Supplier

Wisconsin Oven Corporation announced the shipment of two (2) direct gas fired batch ovens to a leading automotive supplier for tempering tire molds. The tempering process of the molds results in a longer mold life. This industrial oven was designed with the load capacity of 6,000 pounds and provides easy access of loading and unloading of tire molds by fork truck.

Each tempering batch oven has a maximum operating temperature rating of 800°F, work chamber dimensions of 5’0”W x 5’0”L x 8’0”H, and a 6” reinforced insulated floor. The recirculation system utilizes combination airflow which provides both horizontal and vertical upward airflow to maximize heating rates and temperature uniformity of the product. The batch oven is equipped with a 10,850 CFM @ 15 HP belt-driven blower. Supply air is delivered through fully adjustable boxed ducts and side-mounted along the length on each side of the work chambers. The heating system features an industrial air heat burner rated at 850,000 BTU per hour.

“Designing a solution for our customers that improves their production process is always a top priority. Improved work flow and ease of loading/unloading was a focus for this project to increase production efficiencies.” Tom Trueman, Senior Application Engineer, Wisconsin Oven Corporation

Unique features of these tempering batch ovens include:

  • Load capacity to 6,000 pounds
  • 575-volt electrical capacity
  • Operating temperatures to 800° F
  • 3/16” plate construction for durability
  • High volume of air flow; 10,850 CFM
  • Motorized dampers for quick cool down
  • Natural gas fired
  • Programmable controller
  • Meets all Canadian requirements – CUL, CSA TSSA
  • Field inspection provided by a trained factory technician
  • Temperature triggered door locks with safety pull cord

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