Integrated Heat Treating Used in Making Steinway Pianos

BOTW-50w  Source:  Modern Machine Shop

“The company wanted to develop a more streamlined machining method, including integrating a heat-treat process that was currently being performed on secondary equipment. If this could be achieved, it hoped to bring this machining process back to the United States to its foundry location in Springfield, Ohio. This will reduce shipping costs, streamline production, and speed delivery to customers throughout North America.”

Read More:  How Steinway Machines Its Pianos by Russ Willcutt

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Proper Heat Treating Integral to Producing Quality Stainless Steel Parts

BOTW-50w  Source:  Modern Machine Shop

“DON’T forget that an attack can occur in a passivating bath if parts are improperly heat treated. High-carbon, high-chromium martensitic grades must be hardened to become corrosion-resistant.”

Read More: How to Passivate Stainless Steel Parts by Terry A. DeBold and James W. Martin

 

 

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Laser Marking for Passivation and Corrosion Resistance

BOTW-50w  Source:  Today’s Medical Developments

The most commonly used medical device materials are stainless steel 304 and 17-4. These materials have a natural passive corrosion-resistant layer, consisting of chromium oxide, which resists repeated sterilization and has an inert surface that will not react inside the body.

During the manufacturing process, multiple machining steps can remove or degrade this passive surface by embedding iron chips and particles into the surface. The material must then be put through passivation to rebuild the passive layer – removing iron from the part’s surface, which also removes potential corrosion sites.

The style of mark required by the medical device industry is called a dark or annealed mark. This mark does not remove any material from the part, avoiding any potential for any contamination to collect. When handling the part, the dark or annealed mark must not be able to be felt on the surface of the material. The heat input needed to build up this oxide layer tends to degrade the passive layer on the marked surface and can cause local migration of alloying elements.

Read More:  Laser Marking for Passivation and Corrosion Resistance by Geoff Shannon and Gary Firment

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Direct-Chill Casting

BOTW-50w  Source:  Total Materia

Direct-chill (DC) casting is currently the most common semi-continuous casting practice in non-ferrous metallurgy. The process is characterized by molten metal being fed through a bottomless water cooled mould where it is sufficiently solidified around the outer surface that it takes the shape of the mould and acquires sufficient mechanical strength to contain the molten core at the centre. As the ingot emerges from the mould, water impinges directly from the mould to the ingot surface (direct chill), falls over the cast surface and completes the solidification.

Read More:  Direct-Chill Casting

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Foundry Sector’s Expectations

BOTW-50w  Source:  Foundry Gate

“India is the third largest manufacturer of metal castings globally, producing approx 10 million tonnes of castings in various metals.

The Institute of Indian Foundrymen (IIF) is the apex industry body promoting the competitiveness of India’s foundry industry. There are about 5,000 foundries in India largely in the MSME category.

The foundry or metal casting industry is a key component feeder for the various sectors such as auto, auto components, railways, agro, tractors, textile, cement making, electrical machinery, earthmoving machinery, power equipment, defence equipment, and aero and space industry its sustainable growth has become more important today than ever before given the emphasis of the government on “Make in India”.

Read More:  Foundry Sector’s Expectations

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New High Temp Al-Ti Coating Protects Flight Decks

BOTW-50w  Source:  Engineering 360

“Specialist teams from across the Aircraft Carrier Alliance—a UK government/industry partnership—have developed a thermal coating from aluminum and titanium that can withstand temperatures of up to 1,500°C. The coating, developed in partnership with Monitor Coatings, is expected to provide protection throughout the life of the carriers and forms an important part of the work under way to prepare the HMS Queen Elizabeth for sea trials in 2017 and flight trials in 2018.”

Read More:  New Thermal Coating Protects Flight Deck

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Pulsed Electric Current Sintering

BOTW-50w  Source:  Total Materia

Pulsed electric current sintering (PECS) also known as spark plasma sintering (SPS) or field assisted sintering (FAST) is a relatively new innovative technique for the consolidation of fine or nanocrystalline powders and has received much attention in the recent years because of its many advantages compared with other sintering/bonding methods such as the hot pressing and hot isostatic pressing (HIP) processes.

Read More:  Pulsed Electric Current Sintering

 

 

 

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New Steel Alloy is Both Strong and Ductile

BOTW-50w  Source:  Materials Today

“For the steel industry, there may now be a way out of a dilemma that has existed ever since people first began processing metal. In a paper in Nature, scientists at the Max-Planck-Institut für Eisenforschung in Düsseldorf, Germany, report a new type of metallic material that is both extremely strong and highly ductile. Up to now, one of these material properties could only be improved at the expense of the other, but this new advance could alter that trade-off, leading to the creation of lighter metallic components with thinner walls.”

Read More:  New Steel Alloy is Both Strong and Ductile

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Making Metal Wires – No Heating Required

BOTW-50w  Source:  Materials Today

“A team of engineers from North Carolina State University looked to eutectic gallium indium (EGaIn) – a metal with a melting point of ∼15.5 °C – to produce thin wires at room temperature. Conventional electrical wires are fabricated by using large forces to repeatedly pull and elongate a metal rod that had been produced at high temperatures. The approach taken by Prof. Michael Dickey and his team is rather different.”

Read More:  Making Metal Wires – No Heating Required

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New Boride Material Forms Own Protective Coating

BOTW-50w  Source:  Materials Today

“This resistance to oxidation is possible because of the presence of aluminum in layers between molybdenum and boron layers,” Barsoum said. “When heated to high temperatures in air the aluminum atoms selectively diffuse to the surface and react with oxygen – forming a surface aluminum oxide, or alumina, protective layer that slows down further oxidation considerably. So the material forms its own protective coating.”

Read More:  New Boride Material Forms Own Protective Coating

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