“Mega-HIP” Installation in Belgium to Expand Nadcap Capacity

The world’s largest provider of heat treatment and specialist thermal processing services announced that its hot isostatic pressing location in Belgium will take delivery of a new “Mega-HIP” unit which will be Nadcap capable to meet the demand of the European aerospace market over the next five years and beyond.

Bodycote expects the new high pressure, high-temperature Mega-HIP installed at their facility in Sint Niklaas, Belgium, to be operational by the end of 2018, meeting the growing demand of the European aerospace market over the next five years and beyond. This investment will increase Bodycote’s Nadcap HIP capacity globally.

Bodycote operates the world’s largest HIP equipment network with over 50 HIP vessels of varying sizes in multiple locations, providing its services and Powdermet® technologies for clients in medical, power generation, marine, nuclear, automotive, and electronics industries. The recently launched Powdermet® technologies incorporate patent-pending techniques that combine 3D printing with well-established net shape and near net shape (NNS) techniques. This hybrid technology reduces the manufacturing time and production cost of a part compared to producing the same part using 3D printing alone.

Processing capability can accommodate components which are nominally up to 2m diameter by 3.5 m high, and weighing 0.1kg to over 30,000kg. In addition to standard quality and environmental accreditations, Bodycote’s HIP facilities also hold ASTM and NORSOK accreditations.

 

 

 

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EAF, Rod Mill Acquired with Steelworks Purchase

A 540,000-ton-a-year electric arc furnace and 680,000-ton-a-year rod mill serving the construction and automotive markets will re-start melting and rolling in Spring 2018 following the acquisition of a Georgetown, South Carolina, steelworks facility.

Sanjeev Gupta, executive chairman of the GFG Alliance

Liberty House, part of the global metals, industrials, and energy group, the GFG Alliance, recently completed the purchase of the 600,000-sq.-ft. rod and wire mill from ArcelorMittal, the first in a series of North American acquisitions and new projects targeted by the group founded and run by British industrialist, Sanjeev Gupta.

The company is already in discussions regarding the acquisition of other major US steel assets and new greenfield projects, which it expects to announce in the coming year.

Liberty House, will initially re-hire 125 former employees at Georgetown and then build the workforce to 250 in the medium-term. The group is targeting a major share of the US market for home-produced wire rod, demand for which is projected to grow substantially during 2018.

The steelworks was a pivotal part of the state’s industrial infrastructure for nearly 70 years until it was shuttered in 2015. Liberty House now aims to restore its role in the steelmaking industry and bring hundreds of skilled jobs back to the plant and to the local and state economy.

Under an agreement with the United Steelworkers, the company expects key roles on the furnace, casters and rolling mill to be filled by experienced former employees of the plant and it is also in discussion with Georgetown Council about training programs to prepare workers for the industry.

“Securing the Georgetown furnace and mill is a major milestone for us, marking our first major step in the USA,” said Sanjeev Gupta, executive chairman of the GFG Alliance said. “The melting and rolling facilities here give us a formidable entry to the American market and provide a strong platform for expansion. We see major prospects for the metals industry here.”

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PA, Wash to See Increased Titanium Heat Treat Activity

Rich Harshman, ATI’s chairman, president, and CEO

A Pennsylvania-based manufacturer of specialty materials and complex components predominantly for aerospace & defense industries recently signed two new long-term pricing agreements (LTPAs) with General Dynamics (GD) Land Systems, a supply chain network provider for the U.S. military and its allies, based in Richland, Washington, to be the preferred supplier of titanium plate for the Abrams tank (United States) and the AJAX specialist vehicle (United Kingdom).

Allegheny Technologies Incorporated (ATI) will begin production of titanium products at its melt facility in Richland and will complete it at ATI’s specialty plate facility in Washington, Pennsylvania.

“We are pleased to enter into these agreements with GD Land Systems, marking the beginning of a new relationship with this strategic global customer,” said Rich Harshman, ATI’s chairman, president, and CEO. “ATI is forging a strong technology connection with GD and together we are developing specialty materials and components for improved protection and light-weighting of next-generation military vehicles.”

“Revenue from these LTPAs will total approximately $75 million combined over the contract periods. This marks a significant increase in the Flat-Rolled Products segment’s strategic aerospace and defense market sales, which are an integral part of our ongoing portfolio transformation toward more high-value products,” said Bob Wetherbee, executive vice president, Flat-Rolled Products Group.

Bob Wetherbee, executive vice president, Flat Rolled Products Group

The Abrams LTPA runs through 2019 while the AJAX LTPA runs through 2021.

 

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Rotor Clip Purchases Complete Heat Treating Line

Rotor Clip, a New Jersey-based manufacturer of retaining rings, wave springs, and self-compensating hose clamps and supplier to aerospace, automotive, industrial, oil & gas, and medical industries, has purchased a complete batch carburizing and austempering line.

The full line consists of a UBQA (universal batch quench austemper) furnace, a washer with transfer pump, temper furnace, transfer car, scissor lift table, and stationary table, all provided by AFC-Holcroft.

The UBQA furnace is designed for neutral hardening, austempering, and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Parts subjected to the austempering process are shown to have improved mechanical properties such as strength and toughness along with improved dimensional control during processing.

Rotor Clip, which is celebrating its diamond anniversary, is headquartered in Somerset, New Jersey, with locations in Europe and Asia. The company’s products are found in components such as ABS brakes, air conditioning compressors, and steering gears to electric vehicle assemblies, and medical equipment.

 

 

 

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Ellwood Forge Heat Treat Location to Expand Office Facilities

 

Source: EllwoodCity.org

 

Ellwood City Forge (ECF), a steel and heavy metals manufacturing group in Ellwood City, Pennsylvania, with heat treating facilities in multiple locations, recently launched construction on the renovation and expansion of its office facilities at the same location on Second Street where the company broke ground and has been in operation since 1910.

The project will include renovation of ECF’s existing building and construction of a new, adjoining building and continue to house the offices of parent company Ellwood Group, adjacent to manufacturing operations, including bloom processing. Heat treating, forging, and machining operations are located at two of ECF’s other six plants — New Castle, Pennsylvania, and Corry, Pennsylvania.

Ellwood City Forge supplies open-die forgings for a broad range of applications, including oil & gas, power generation, mining, industrial machinery, metal processing, power transmission and gearing, aerospace, infrastructure and construction, defense, and shipbuilding.

Read more: “Groundbreaking — New ECF Office”

Left to Right: Evan Fennell, Engineer and Project Manager, ECF; Ray Santillo, Executive Director, EC Chamber of Commerce; Steve Paxton, Architect, Franus Architectural Associates; Denny Boariu, Product Specialist, Ellwood City Forge/Chamber of Commerce Representative; Tony Court, Mayor, Ellwood City; Anna Barensfeld, Shareholder, Ellwood Group; Bill Nardone, VP of Operations, Ellwood City Forge; Dan Franus, Architect, Franus Architectural Associates; Phil DiMarco, Principal, DiMarco Construction

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New Metal AM Facility to House Vacuum Furnaces, Metallurgical Lab

Pictured left to right: Doug Hedges, Sintavia’s President & COO; Jana Neff, Sintavia’s Co-Owner; Brian Neff, Sintavia’s CEO & Co-Owner; Gus Zambrano, Assistant City Manager, City of Hollywood; and Mayor Josh Levy, City of Hollywood

A Tier One metal additive manufacturer recently broke ground on a new facility that will house over $25 million of advanced manufacturing equipment, including vacuum furnaces, a metallurgical and mechanical lab, hot isostatic presses, metal printers, post-processing equipment and a CT scanner.

Sintavia, LLC, expects to open the 55,000-square-foot facility, the first of its kind to employ lean manufacturing principles for large-scale metal additive manufacturing, in Hollywood, Florida, in late 2018. The new plant is expected to result in 110 new jobs for skilled technicians and support personnel for Sintavia’s projects with clients in the aerospace, defense, oil and natural gas, automotive, and ground power generation industries.

 

 

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Medical Devices Manufacturer Expands Capabilities with Acquisition

A leading, Indiana-based materials manufacturer for medical devices recently acquired a titanium and specialty alloy company, adding alloy wire and bar drawing capabilities to their range of products and services for critical applications in the medical device industry.

Scott Glaze, Chairman and CEO of Fort Wayne Metals

Fort Wayne Metals, which provides components for both medical and non-medical critical applications, including aerospace and defense, industrial, and resistance wire industries, will expand with the acquisition of G&S Titanium and operate under the name G&S Bar and Wire, LLC.

“G&S is helping us increase our footprint even further, which will allow us to serve our customers better – for example by providing them with larger diameter materials,” said Scott Glaze, Chairman and CEO of Fort Wayne Metals.

The G&S operation in Wooster, Ohio, will remain in its current facilities. Fort Wayne Metals is headquartered in Fort Wayne, Indiana, and has facilities in Columbia City, Indiana, and Castlebar, Ireland.

Toward the end of 2017, Fort Wayne Metals announced plans to expand operations in Indiana, to include heat treatment capabilities. Read more here: “Heat Treat Operations Included in Medical Devices Manufacturer Expansion”

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What Gun Aficionados Say About FNC Barrels

 

Source: Shooting Illustrated

 

Applying the slow quench-polish-quench (QPQ) to a rifle barrel

Steve Adelmann at Shooting Illustrated gets the conversation going among gun aficionados about the pros and cons of using a surface treatment on rifle barrels called “liquid salt bath ferritic nitrocarburizing non-cyanide bath”, more commonly known as FNC. Experts weigh in on nitrided barrels and agree that accuracy in the heat treating process known as slow quench-polish-quench (QPQ) produces long-term results that substantially outweigh other types of barrel treatments.

Read more: “The Pros and Cons of Nitride Barrel Finishes”

 

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Heat Treatment Integral to New High-Strength Aluminum Production

Professor Jianguo Jin, Imperial College London

 

Source: The Engineer

 

A manufacturing technique capable of producing high-strength aluminum sheet alloys includes heat treatment as part of the Hot Form Quench (HFQ) process. Developed by Professor Jianguo Jin at Imperial College London, the technique can also produce aluminum components in complex shapes and has already been used to manufacture parts for a British-based automaker.

Read more: “RACEform Aluminum Project Presses for Complex Parts”

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Scissors Maker Goes for the Gold with Titanium Coating

William Whiteley & Sons, the oldest scissor-makers in the western world, has chosen a UK-based company that specializes in hard coatings, heat treatment, and vacuum brazing, among other services, to provide the Titanium Nitride PVD coating on their new EXO Gold scissor.

The EXO range has been developed with assistance from the Advanced Manufacturing Research Centre (AMRC) at the University of Sheffield, using state of the art 3D tooling, surgical grade stainless steel and advanced coating materials, including TiN from Wallwork Cambridge. The scissors can cut through the toughest materials encountered by tailors and haberdashers, crafters and DIYers, boaters and interior designers.

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