AEROSPACE HEAT TREAT NEWS

Aluminum Aging Oven Shipped to Aerospace Parts Manufacturer

An aerospace parts manufacturer recently acquired an electrically heated aluminum aging oven as part of an upgrade of its line. The SWH series batch oven was ordered to replace antiquated equipment in order to facilitate compliance with AMS 2750E Class 2 specifications. Wisconsin Ovens, a Thermal Product Solutions (“TPS”) brand, completed the shipment in August 2017.

 

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15 Atmosphere and Vacuum Furnaces Shipped to Aerospace, Commercial, MIM Industry Customers

Fifteen atmosphere and vacuum furnaces were shipped to customers in aerospace, commercial heat treating and MIM industries around the world during the second quarter of 2017, including China, Hong Kong, India, Japan, Saudi Arabia, and the United States.

The shipments included:

*   Two large, vertical (bottom-loading) MetalMaster® vacuum furnaces, each with a 120″ (3 m) diameter work zone and 10,000-pound (4,500 kg) load capacity
*   Five standard TITAN® vacuum furnaces complete with PdMetrics®
*   Debind and sinter vacuum furnaces for the MIM industry
*   ATLAS integral quench atmosphere furnace, which was delivered six weeks after order placement

In addition to these transactions, Ipsen USA of Cherry Valley, Illinois, delivered several custom-built vacuum furnaces that will process parts for the aerospace industry.

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Lockheed Martin, BAE Systems Award Heat Treat Contracts Down Under

Karen Stanton, owner and director of HTA Group, Photo Credit: LinkedIn

Heat Treatment Australia  (HTA), a commercial and aerospace heat treater based in Brisbane, Australia, recently secured industry agreements with two of the world’s largest global defense companies, Lockheed Martin and BAE Systems’ Controls and Avionics Solutions.

Lockheed Martin granted the F-35 supplier accreditation of its newly established facility in Sante Fe Springs, California, its first outside Australia, to provide thermal processing services for U.S. heat treat customers and to process stainless steel orders from Australian companies before the raw material leaves U.S. shores.

“We hope this new US facility will provide opportunities for HTA to collaborate with other Australian companies, and that our US-based thermal processing capabilities will be an asset to Australian industry,” said Karen Stanton, owner and director of HTA Group. “HTA’s entry into the US market aligns with the Australian government’s 2016 Defence Industry Policy Statement, and will subsequently boost Australian Global Supply Chain opportunities, creating more jobs and economic benefit to Australia.”

In addition, BAE Systems, based in Fort Wayne, Indiana, has awarded HTA a contract for the supply of pressure manifolds for commercial aircraft jet engines in the U.S. The pressure manifolds are part of the digital engine controls for the LEAP family of jet engines. The LEAP engines will power some of the biggest fleets of commercial aircraft in the world, including Boeing 737 MAX and Airbus A320neo.

HTA will use its recently opened state-of-the-art thermal processing facilities in Brisbane to assemble the manifolds.

Minister for Defence Industry Christopher Pyne, upon congratulating the company for their achievements, said, “This will increase Australian companies’ competitiveness in the U.S. and other global markets and gain access to new global supply chain opportunities.”

HTA is the only aerospace heat treater in Australia with AS9100 and Nadcap accreditations. The company has branches in Brisbane, Sydney, Melbourne and now Los Angeles.

Sources: Defenceconnect.com.au, Australian Government Department of Defence, Australian Defence Business Review, Lockheed Martin

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Using Heat Treatment and Thermal Shape Memory to Tailor Nitinol to Industry Applications

  Source: AZO Materials

Nitinol’s shape memory and superelastic properties allow it to be used in a wide range of applications in the aerospace, medical, consumer technology, telecommunications, and automotive industries. In particular, heat treatment and thermomechanical processes can change the parent shape of Nitinol wire, making it indispensable for use in medical devices.  Read more: Using Heat Treatment and Thermal Shape Memory to Tailor Nitinol to Your Application by AZO Materials

 

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Aerospace Manufacturer Replaces Batch IQs with Integrated Vacuum System

A North American based aerospace manufacturer is replacing two integral quench batch furnaces with an integrated vacuum furnace heat treat system. In addition to running low pressure carburizing (LPC), the vacuum heat treat furnace is also capable of austenitizing, brazing, gas quenching, cryogenic treating and tempering. The SyncroTherm(r) system, provided by ALD Vacuum Systems, Inc. a wholly owned subsidiary of Advanced Metallurgical Group N.V., is believed to be the first of its type to be installed west of the Mississippi. This is the third unit being installed in the aerospace industry capable of performing processes compliant with Nadcap (National Aerospace and Defense Contractors Accreditation Program). The vacuum heat treat furnace will have five independently controlled hot zones each rated for load sizes of 24″ x 20″ x 9″ high and up to 110 lbs. The complete systems will be a “lights-out,” fully-automated system with individual part tracking and complete process history retention along with a consistent process cadence.

Aerospace Heat Treating
Photo Credit: www.corelitecomposites.com

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Heat Treat CEO Comments on 3D TUS Tool

Shaymus Hudson - Heat Treat Radio #5Mr. William Jones, CEO of the Solar Atmosphere Group of Companies, listened with interest to the recent Heat Treat Radio podcast featuring Phoenix Heat Treating president, Peter Hushek. Peter introduced a new 3D TUS tool, Virtual Visual Surveys.

Below, Mr. Jones offers his comments about this new tool and TUS practices in general.

If you’d like to listen to the Heat Treat Radio episode that sparked these comments, click here.

Please note that immediately following Mr. Jones’ comments is a response from Peter Hushek.


Unedited comments from Mr. Bill Jones, CEO, Solar Atmospheres & Solar Manufacturing…

Like Peter Hushek we have been in this TUS business for more time than we like to remember. So, most up to date HT companies track our TUS data on paperless video recorders and down load onto an Excel spread sheet and plot out the data a minimum of every 30 seconds. This is done with a preprogrammed digital temperature controller thru the necessary ramps, soaks, and set points. The Excel spread sheets also contains all the survey and controller TC correction factors. Prior to the survey each data point contains the preset temperature controller PID parameters. All survey TC’s are set into their preset locations per AMS 2750E with careful notation to position and correct TC length and care for equal hot / cold lengths. Prior to survey each electronic instrument is checked with a calibrated thermocouple millivolt run-up box and each instrument calibrated. Normally midafternoon each furnace under test is set up thus and the survey to run preprogrammed overnight. Our QC department downloads the data, reviews and makes the pass fail decision, within a few hours, the next day. If the TUS failed back to maintenance to look into the issues, make corrections and rerun the TUS. Problems are not always furnace related but thermocouple, TC position, jack panel, jack panel wiring, instrumentation, and numerous other issues. I view the VVS 3D presentation as an aide but only part of the story”.

William R. Jones, CEO, FASM
Solar Atmospheres Inc.
Souderton, Pa.

More about Solar Atmospheres? www.solaratm.com


And Peter Hushek’s unedited response to Mr. Jones’ comments…

In regards to the response from the listener I can say he makes some valid points.  There are many issues that can affect the outcome of a TUS.  We realize that the evaluation of the furnace uniformity involves many aspects and we are only addressing the data generated by the process.  We believe that when companies begin the process of actual data analytics they will become more aware of the process and improve the quality of their processing as a result.  VVS is only beginning to scratch the surface of the data flow that occurs daily in processing companies.  We look to greater innovation through customer supplier interface as well and technological improvements that can be used as feed stock to improve future generations of this software.  We are only starting the process and I hope the market realizes that this is not a static process or company.


If you haven’t done so already, clicking here to listen to the Heat Treat Radio episode being discussed above.

To find out more about VVS, go to www.virtualvisualsurveys.com.

Peter Hushek. Heat Treat Radio podcast - President of Phoenix Heat Treating

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Heat Treat Radio #6: Peter Hushek on Reducing TUS Failures

Welcome to another episode of Heat Treat Radio, a periodic podcast where Heat Treat Radio host, Doug Glenn, discusses cutting-edge topics with industry-leading personalities. Below, you can either listen to the podcast by clicking on the audio play button, or you can read an edited version of the transcript. To see a complete list of other Heat Treat Radio episodes, click here.


Audio: Heat Treat Radio: Peter Hushek on Reducing TUS Failures

In this conversation, Heat Treat Radio host, Doug Glenn, interviews Peter Hushek about Virtual Visual Surveys, a new 3D software that will help minimize temperature uniformity survey failures. Listen to Peter’s description of how this innovative new tool can help aerospace heat treaters know what’s going on inside the furnace during a TUS.

Click the play button below to listen.

 

Doug Glenn, Publisher, Heat Treat Today
Doug Glenn, Heat Treat Today publisher and Heat Treat Radio host.

To find other Heat Treat Radio episodes, go to www.heattreattoday.com/radio and look in the list of Heat Treat Radio episodes listed.

 

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Korea Aerospace Industries Awards Contract for Airframe Mounted Accessory Drives

Triumph Group, Inc. was selected by Korea Aerospace Industries, Ltd., to provide Airframe Mounted Accessory Drives (AMAD) on the new KF-X fighter aircraft. The contract is in support of the latest generation of the air superiority fighter, which is scheduled to make its first flight in mid-2022 and begin low-rate initial production in 2024. The KF-X program is slated to benefit the Republic of Korea Air Force and the Indonesian Air Force.

“We are pleased to support the KF-X fighter program, which will replace the aging Korean fleet of F-4s and F-5s, as well as equip the Indonesian Air Force,” said Tom Holzthum, executive vice president of Triumph Integrated Systems. “This win will allow Triumph to showcase the extensive capability and experience of our Geared Solutions business.”

Triumph Integrated Systems’ Geared Solutions site in Park City, Utah, will design and produce the AMADs, which receive and distribute engine power to operate generators, pumps and other aircraft systems, and also carry the main engine starter turbine. The AMADs on the KF-X fighter jet will feature the latest innovations in the company’s aircraft accessory gearbox product line.

 

 

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Global Heat Treat Topics On Agenda at ITPS 2017 – International Thermprocess Summit

ITPS 2017, International Thermprocess Summit, will be the meeting point for the worldwide heat treating sector on June 27 and 28, 2017 at the InterContinental Hotel in Düsseldorf, Germany. Thermo process technology plays a crucial role in determining the properties of individual products and all industrial manufacturing operations. This is true primarily of the automotive and aviation industries, the glass, ceramics and cement industries, metal production and processing as well as the chemical and petrochemical sector. A number of global challenges need to be dealt with at the same time: the general economic and political conditions around the world, climate protection, carbon footprint, energy and resource efficiency. Friedrich-Georg Kehrer, Global Portfolio Director, Metals and Flow Technologies at Messe Düsseldorf, noted: “This is precisely what the two-day ITPS focuses on, offering the thermo process industry and its stakeholders a customized program. As was already the case at the premiere in 2013 and the subsequent events in India in 2014 and in the U.S. last year, we are again expecting high-level decision-makers to participate.”

The impressive program will start on the morning of the first day with high-profile speakers such as Professor Dr. Ernst Ulrich von Weizsäcker (President of the Club of Rome), Dr. Paul Rübig (Member of the EUParliament), Dr. Christian Kastrop (Director of the Policy Studies Branch in the Economics Department of the OECD) and Eugen Weinberg (Commerzbank). The motto in the afternoon will be “Innovation, digitization, new business models” with the keynote address by Professor Dr. Aldo Ofenheimer (Director Business Development Virtual Vehicle) entitled “Disruptive developments in the mobility industry and their implications for production”. Virtual Vehicle is an international research institute that is based in Graz, Austria, and aims to develop safe, environmentally sound and affordable cars and trains. The other presenters will be Dr.-Ing. Gunther Kegel (CEO Pepperl+ Fuchs) and Dr. Richard Mark Soley (Industrial Internet Consortium). Both of their presentations will focus on the Internet and the impact and opportunities of digitization on industry. “The Internet has not changed everything – the industrial community continues to refuse to apply Internet technologies,” stated Dr. Richard Mark Soley.

“I am delighted that we have succeeded in creating another highly interesting program that will deal not only with scientific and practical aspects but also with the general global, economic and industry policy conditions,” noted Dr. Timo Würz, VDMA Metallurgy Director and member of the program advisory board. The second day will be devoted to “best cases” in the key automotive, aviation and machine manufacturing sectors. The complete program is expected to be published in March 2017 when tickets for the ITPS 2017 will also be available (cost: Euro 950). For the latest information visit www.itps-online.com.

The second feature of the Thermprocess Summit will be the exhibition in the foyer of the InterContinental Hotel, where conference participants can get information on state-of-the-art technologies during the breaks. Companies can book 6 or 12 square meter stands or book sponsor packages. Contact Jennifer Dübelt (e-mail: DuebeltJe@messe-duesseldorf.de; (Tel.: +49211-4560520) for application forms.

ITPS & The Bright World of Metals
Three years ago, Messe Düsseldorf, the VDMA foundry machines association (Germany), the European thermo process association CECOF (European Committee of Industrial Furnace, the Heating Equipment Association (Germany) and the trade magazine “Heat Processing” published by Vulkan-Verlag in Germany launched the ITPS conference and exhibition with great success. In 2013, the conference participants came from 16 different countries from all over the world. Every two years, Düsseldorf becomes the hotspot for the global thermo process industry and the industries that use its products – with ITPS and THERMPROCESS taking place alternately. The four international technology trade fairs GIFA (International Foundry Trade Fair), METEC (International Metallurgical Trade Fair), THERMPROCESS (International Trade Fair for Thermo Process Technology) and NEWCAST (International Trade Fair for Castings) will be held in 14 halls from June 25 – 29, 2019 at the fairgrounds in Düsseldorf, Germany. More than 2,000 exhibitors and about 78,000 are expected to attend. International stakeholders in the castings, foundry technology, metallurgy and thermo process technology sectors will meet in Düsseldorf, Germany for five days. A first-rate program will complement the trade fairs consisting of seminars, international congresses and a lecture series. Further information is available at www.gifa.com, www.metec-tradefair.com, www.thermprocess-online.com, www.newcast.com, and www.tbwom.com.

For further information about ITPS 2017, contact Messe Düsseldorf  North America, 150 North Michigan Avenue, Suite 2920, Chicago, IL 60601. Telephone: (312) 781-5180; Fax: (312) 781-5188; E-mail: info@mdna.com; Visit our web sites www.itps-online.com , www.tbwom.com and http://www.mdna.com;
Twitter: www.twitter.com/tbwom Facebook: http://www.facebook.com/TheBrightWorldofMetals
LinkedIn: http://www.linkedin.com/groups/7442674

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Aerospace, Automotive, Commercial Heat Treating, Medical and MIM Industries Purchase Equipment

Leading companies in the aerospace, automotive, commercial heat treating, medical, and metal injection molding industries received shipment of 25 furnaces during the last three months of 2016 from Ipsen, one of North America’s leading suppliers of industrial heat treating furnaces. Furnaces were received at heat treat facilities in six counties and 13 U.S. states and ranged in design from custom-built debinding and sintering furnace to a horizontal vacuum furnace (MetalMaster®) with 20,000-pound (9,072 kg) load capacity.

Newly received units also included an atmosphere washer and loader and several TITAN® vacuum furnaces equipped with PdMetrics® predictive maintenance software designed to optimize equipment performance and minimize downtime. Other vacuum furnaces received included horizontal and vertical MetalMaster furnaces, TITAN DS (debinding and sintering) furnaces, a VerticalTurbo, a TITAN LT (low-temperature), a horizontal TurboTreater® and an HEQ (horizontal external quench) from the VFS® product line.

The company’s global ICS (Ipsen Customer Service) Team facilitated system installations, as well as provided expert training, startup assistance and 360° support throughout the entire life span of the equipment for any brand.

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