AEROSPACE HEAT TREAT NEWS

Mega HIP Expands Aerospace Thermal Processing Capacity

Bodycote is adding a large-scale hot isostatic pressing (HIP) vessel and expanding vacuum heat treatment capacity at two Ohio facilities to support aerospace and defense manufacturing. The company expects the new HIP system in London, Ohio, to begin operating in early October.

The company has invested approximately $20 million in the new “mega HIP” vessel at its London operation. The system includes rapid and jet cooling functionality and high-pressure capability and is intended to increase capacity for high-volume aerospace applications.

Bodycote’s Fairfield facility | Image Credit: Bodycote

Bodycote expects the new vessel to process several thousand aerospace components in a single cycle, compared with hundreds using the facility’s existing smaller vessels. The additional capacity is expected to support high-volume jet engine applications while accommodating a broader range of aerospace work.

At its Fairfield, Ohio, operation, Bodycote has disclosed approximately $12 million in investment associated with the relocation and expansion of its former Cincinnati facility. The project increased the number of vacuum furnaces at the site, providing additional capacity for higher production volumes and larger components.

The Fairfield investment also included upgrades to existing furnaces and the addition of centralized monitoring and control systems to provide greater visibility into furnace data. The facility has additional space that could accommodate capabilities including liquid penetrant inspection and tensile testing in the future.

Heat Treat Today previously reported on the 55,000-square-foot Fairfield facility after it achieved Nadcap accreditation for heat treating, vacuum welding, and TIG welding. At that time, the site was in the final stages of customer qualification and ramping up toward full-scale operations.

Heidi McNary
President, Global Aerospace, Defence and Energy
Bodycote

“These investments demonstrate our confidence in the long-term growth of aerospace and defense in Ohio’s increasingly important role within the industry,” said Heidi McNary, president, Global Aerospace, Defence and Energy at Bodycote. “By investing in capacity and capability today, we are positioning Bodycote close to our [clients] and ensuring we can continue to support their growth as aerospace technologies and production requirements evolve.”

The Ohio investments follow other additions to Bodycote’s U.S. thermal processing network in 2026, including new vacuum heat treatment equipment in New Jersey and expanded HIP, powder metallurgy, and additive manufacturing support capabilities at facilities in Massachusetts and South Carolina.

Press release is available in its original form here.

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Vacuum Furnace Expands Titanium Castings Capacity

A British foundry technology center is adding a large-scale vacuum furnace to expand its annealing capabilities for oversized titanium castings used in the aerospace and energy sectors. The system will increase capacity for large components requiring high process cleanliness and uniform temperature distribution while relieving existing heat treatment equipment at the facility.

SECO/WARWICK, a global manufacturer of industrial heat treatment equipment with operations in North America, will supply its Vector vacuum furnace with a work zone measuring 1,600 x 1,500 x 2,000 mm (63 x 59 x 79 in). The furnace is designed to accommodate oversized parts and new types of castings being developed by the client.

The system features a round heating chamber with additional heating elements installed in the door and rear wall to support temperature uniformity. It also includes gas cooling up to 6 bar and a high-vacuum system consisting of two mechanical pumps, a Roots blower, and a diffusion pump.

Grzegorz Głuchowski
Sales Manager
SECO/WARWICK

“The system was designed for heat treating large, demanding cast components. A key advantage of the furnace is its spacious work zone and very good temperature distribution in the heating chamber — achieved in part thanks to additional heating elements installed in the door and the rear wall of the chamber,” said Grzegorz Głuchowski, sales manager at SECO/WARWICK.

The furnace also incorporates dew point control to prevent water vapor condensation and a partial pressure system designed to limit the evaporation of alloying elements during vacuum processing. These features support process stability and help protect hot zone components from contamination.

The equipment will be used for processing large titanium castings, which require high process cleanliness because titanium can react oxygen, nitrogen, and hydrogen at elevated temperatures. Vacuum heat treatment helps prevent surface oxidation and material degradation during processes such as annealing.

The new system will be the second furnace supplied by SECO/WARWICK to the British company, which develops material technologies and produces castings for the aerospace, energy, and heavy industry sectors. The additional furnace will increase its production capabilities for advanced metal castings.

Press release is available in its original form here.

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Vacuum Furnace to Heat Treat Turbine Blades

A manufacturer of gas turbine and aircraft engine components has ordered a vacuum furnace for heat treating high-temperature alloy turbine blades. The system’s all-metal hot zone, high vacuum, temperature uniformity, and high pressure gas cooling are designed to support the clean, repeatable processing required for components operating in the hot sections of turbines.

Image Credit: SECO/WARWICK

SECO/WARWICK, a global heat treatment equipment manufacturer with operations in North America, will supply its Vector single-chamber vacuum furnace to the China-based manufacturer. The order marks the second Vector furnace delivery to the manufacturer in recent months and follows an earlier furnace installation with a graphite hot zone in 2023.

The new furnace will feature an all-metal hot zone and operate at temperatures up to approximately 2550°F (1400°C). It will provide temperature uniformity of ≤±5.4°F (≤±3°C), gas cooling at pressures up to 12 bar, and a maximum gross load weight of approximately 1300 lbs (600 kg). The furnace is designed to operate in a high-vacuum range of 10-3 Pa.

The specifications exceed the standard configuration for this type of furnace with a metal hot zone, which provides 10 bar gas cooling and temperature uniformity of ≤±9°F (≤±5°C). The high-vacuum environment helps reduce the risk of intergranular oxidation and supports the surface quality of treated turbine components.

Maciej Korecki
Vice President of the Vacuum Segment
SECO/WARWICK Group

“In this project, the key was to combine two things: the proven design of the Vector furnace and a very specific adaptation to the [client’s] process,” said Maciej Korecki, vice president of the Vacuum Segment at SECO/WARWICK Group. “We are talking about parts that operate in the hot section of turbines, where the margin for error is minimal. High vacuum, very good temperature uniformity, and fast, controlled gas cooling creates that conditions for stable, repeatable heat treatment of high-temperature alloy blades.”

The all-metal hot zone is intended for processes requiring a clean environment with reduced risk of contamination. Combined with temperature control and gas cooling, the configuration can also support processes for aerospace, energy, medical, and additively manufactured components.

SECO/WARWICK teams in China and Poland jointly developed the furnace configuration to meet the manufacturer’s process requirements. The order follows a 2025 production need for an all-metal hot zone, higher gas cooling pressure, and tighter temperature uniformity than the standard Vector configuration.

Press release is available in its original form here.

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Vacuum Brazing Line Supports Defense Sensor Production

Lyntris Inc., a defense technology manufacturer, has added in-house vacuum brazing as part of a vertically integrated production line for passive thermal-management hardware used in military seekers, sensors, and mission electronics.

The company completed the multiyear investment at its Jessup, Maryland, facility, with production capacity available in the third quarter of 2026. The line is designed to manufacture phase-change-material (PCM) heat sinks at production volumes required by defense programs.

PCM heat sinks use an engineered material that melts as surrounding electronics generate heat, absorbing thermal energy and helping the electronics remain within operating limits. The passive approach eliminates the pumps, tubing, and reservoirs associated with active liquid-cooling systems, making it suitable for compact sensors and seekers.

Matt Parisi
Vice President of Business Development
Lyntris

The new line integrates precision machining of the heat sink structure, vacuum brazing, controlled PCM filling, thermal performance testing, and final assembly within one facility. Consolidating these operations is intended to reduce the qualification and scheduling risks created when manufacturing steps are divided among multiple vendors.

“Next-generation defense systems are being asked to deliver substantially more capability from increasingly company platforms, and thermal management is often one of the limiting factors,” said Matt Parisi, vice president of Business Development at Lyntris. “Our investment in phase change material technology allows us to solve that challenge with a passive, highly efficient thermal solution that can be engineered and manufactured at scale.”

Lyntris expects to apply the capability initially to seeker and sensor programs and is discussing additional applications with defense prime contractors and program offices.

Press release is available in its original form here.

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Metallus Commissions Furnaces for Defense Steel Production

Metallus, a U.S. specialty steel manufacturer, has commissioned a bloom reheat furnace, roller furnace, and supporting equipment at its Gambrinus facility in Canton, Ohio, to expand production capabilities for critical defense materials.

The investment was supported by the U.S. Army’s nearly $100 million funding commitment, along with workforce and economic development support from JobsOhio. The new assets are expected to improve operational efficiency, product quality, and manufacturing flexibility while supporting efforts to strengthen the domestic munitions supply chain.

Mike Williams
Chief Executive Officer
Metallus

“These investments strengthen our ability to support the Army’s efforts to increase munitions production, enhance our manufacturing capabilities, and help build a more resilient domestic supply chain for materials that are critical to our nation’s security,” said Mike Williams, chief executive officer of Metallus.

Metallus has supplied specialty steel for U.S. Army artillery and mortar shell applications for more than 30 years. The company manufactures alloy steel bars, seamless mechanical tubing, and manufactured components for the industrial, automotive, aerospace and defense, and energy markets.

Representatives from Metallus, the U.S. Army, regional economic development organizations, and government offices marked the commissioning with a ribbon-cutting ceremony and tours of the new equipment.

Press release is available in its original form here.

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Titanium Heat Treating Capacity Nears Completion

Solar Atmospheres, a U.S. commercial heat treater, is preparing to commission a titanium solution heat treating system that will expand processing capacity for large titanium bars, forgings, and other components used in aerospace, defense, and industrial applications. The system combines a drop bottom furnace with an 11,000-gallon recirculating water quench tank designed to rapidly cool large workloads and achieve consistent metallurgical properties.

The company recently installed the stainless steel water quench tank at its Hermitage, Pennsylvania, facility as preparations continue for commissioning the titanium drop bottom furnace. The furnace remains on schedule to be fully commissioned and operational by September 2026.

Designed primarily for solution treating titanium bars, titanium forgings, and other large titanium components, the furnace features a 14-foot-long x 54-inch-wide x 48-inch-high workload envelope. During processing, parts will be transferred into the 11,000-gallon recirculating, agitated water quench tank within five to seven seconds, providing the rapid, uniform cooling required to achieve consistent metallurgical properties.

The investment expands its capability to process large titanium components for demanding aerospace, defense, and industrial applications.

Press release is available in its original form here.
Images show the installation of the drop bottom furnace at the Hermitage facility. Image credit: Solar Atmospheres

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Commercial Heat Treater Adds HIP Processing Capacity

TTT Group, a commercial heat treater serving the automotive and aerospace industries, is expanding its thermal processing capabilities with the addition of hot isostatic pressing (HIP) technology. The investment establishes a new business unit that will provide HIP processing for aerospace, oil and gas, and other industrial applications.

Andrés Hernando, CEO of Hiperbaric, and Xabier Berasategui, CEO of TTT Group

The new system, to be installed at TTT Group’s facility in Spain, will be supplied by Hiperbaric, a Spain-based manufacturer of hot isostatic pressing (HIP) equipment with U.S. operations in Miami. The Hiperbaric HIP 107 industrial model is capable of operating at pressures up to 2,000 bar (200 MPa) and temperatures up to 1400°C (2550°F), with an option to reach 2000°C (3630°F). The system’s fast cooling technology enables heat treatment and material consolidation to be integrated into a single process step, reducing cycle times and energy consumption.

The investment represents the largest in the company’s 65-year history and supports a strategy to diversify its thermal processing services with a focus on aerospace while also expanding into oil and gas and additive manufacturing applications. The new capability will allow it to offer both conventional heat treatments and HIP densification services under one roof, including support for future powder metallurgy-HIP (PM-HIP) applications.

Hot isostatic pressing subjects components to high temperature and high isostatic gas pressure to eliminate internal porosity and improve material properties such as fatigue resistance, ductility, and toughness. The process is commonly used for cast and additively manufactured metal components intended for demanding applications in the aerospace, defense, and energy sectors.

Press release is available in its original form here.
Main image shows members of Hiperbaric and TTT standing in front of a HIP 107 unit under construction. | Image Credit: Hiperbaric

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Thermal Processing Investments Expand US Aerospace Capacity

Global commercial heat treater Bodycote is expanding vacuum heat treatment, hot isostatic pressing (HIP), and powder metallurgy capabilities across its eastern U.S. network. The investments increase thermal processing capacity for the aerospace and defense manufacturers, supporting production of critical metal components while helping clients meet demanding quality and delivery requirements.

Bodycote has announced a series of investments totaling several million dollars across its East Coast U.S. network. The program includes new vacuum heat treatment equipment, expanded HIP capacity, and additional powder metallurgy and additive manufacturing support capabilities at facilities in New Jersey, Massachusetts, and South Carolina. The investments also form part of its broader North American expansion program, which includes the opening of its Fairfield, Ohio, facility and the acquisition of Spectrum Thermal Processing.

Heidi McNary
President, Global Aerospace, Defense and Energy
Bodycote

“These investments reflect our ongoing commitment to the high-growth, high-value aerospace and defense sectors,” said Heidi McNary, president of Global Aerospace, Defense and Energy at Bodycote. “Heat treatment and thermal processing play a vital role in improving the properties of metals and alloys and extending the service life of mission-critical components. By investing in capacity and capability today, we are ensuring we can support client growth for years to come.”

The investment includes the installation of a new two-bar, front-loading vacuum furnace at Bodycote’s Roselle, New Jersey, facility. Vacuum heat treatment is performed in a controlled vacuum environment that prevents oxidation and contamination while enhancing the strength, durability, and performance of critical metal parts. The furnace has completed installation and commissioning and is now available for client production, increasing capacity for aerospace, defense, and industrial gas turbine programs.

Bodycote has also modernized its Andover, Massachusetts, facility, strengthening its Powdermet, product fabrication, and HIP-based metal densification capabilities. The site designs and fabricates near-net-shape canisters used to contain powder metal before on-site HIP processing, helping clients produce complex, high-integrity components while reducing dependence on traditional casting and forging supply chains. The facility has also undergone a lean transformation to improve workflow, free up space for future growth, and help accelerate turnaround times.

Bodycote’s Greenville, South Carolina, facility | Image Credit: Bodycote

Further investments at Bodycote’s Greenville, South Carolina, facility add HIP and heat treatment capacity for high-performance metal components, including 3D-printed parts. The site supports a more integrated post-processing route by combining HIP with precision wire EDM operations, allowing printed components to be returned ready for the next stage of production or end-use qualification. This approach helps clients simplify their supply chains, reduce supplier handoffs, and accelerate the route from printed part to application-ready component.

Press release is available in its original form here.
Main image shows colleagues at Bodycote’s Greenville facility discussing production planning for vacuum processing that supports delivery of specialist thermal processing services for aerospace and defense clients across the eastern United States. | Image Credit: Bodycote

Thermal Processing Investments Expand US Aerospace Capacity Read More »

Thermal Processing Investment Adds HIP Capacity

Bodycote, a global commercial heat treater serving manufacturers across North America and Europe, is expanding its hot isostatic pressing (HIP) and thermal processing capabilities to support growing demand from the aerospace and defense sectors. The expansion adds HIP equipment and powder metallurgy capabilities designed to increase processing capacity for critical, high-performance components.

More than €20 million is being invested at Bodycote’s Magny-Cours facility in France, one of the company’s European hubs for hot isostatic pressing. HIP combines high temperature with isostatic gas pressure to eliminate internal porosity and improve the mechanical properties of critical metal components.

The investment includes the installation of multiple large-format HIP vessels designed to increase available processing volume, allowing larger components to be treated while improving capability and energy efficiency. Once fully operational by the end of 2026, the expanded installation will provide Magny-Cours with multiple HIP units to support increased production across the aerospace, industrial gas turbine (IGT), and defense sectors. The expansion is also expected to create additional employment opportunities at the site.

Bodycote has also expanded HIP capacity at its Haag-Winden facility in Germany with the addition of two HIP vessels. The site specializes in both hot isostatic pressing and the company’s Powdermet product fabrication process, enabling near-net-shape components ot be manufactured and HIP processed on-site while also providing standalone HIP services for client-supplied parts.

Heidi McNary
President, Global Aerospace, Defence and Energy
Bodycote

“The new and upgraded sites will help deliver increased capacity for thermal processing at a time when demand from aerospace and defense [clients] is growing at a double-digit annual rate,” said Heidi McNary, president of Global Aerospace, Defence and Energy at Bodycote. The company plans to discuss the expanded capabilities with clients during the Farnborough International Airshow, scheduled for July 20–24.

Press release is available in its original form here.

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US Department of War Pauses CMMC Phase II Rollout

Defense suppliers gain additional time as the U.S. Department of War (formerly the U.S. Department of Defense) reviews its Cybersecurity Maturity Model Certification (CMMC) program. However, Heather Falcone, founder and principal of Falcone Consulting, LLC and Heat Treat Radio host and producer, cautions manufacturers with in-house heat treating and commercial heat treaters against interpreting the pause as a relaxation of their cybersecurity obligations.

What the Announcement Revealed

The U.S. Department of War has suspended the transition to Cybersecurity Maturity Model Certification (CMMC) Phase II requirements while it conducts a comprehensive review of the program.

The suspension pauses pending and future Phase II implementation milestones across Department of War solicitations and contracts. However, Phase I self-assessment requirements remain in effect, and contractors must continue protecting covered defense information under existing contractual requirements, including DFARS clause 252.204-7012. During the 60-day review period, cybersecurity compliance will continue through NIST SP 800-171 Revision 2 self-assessments and select government-led assessments.

Kristin A. Davies
Chief Information Officer
U.S. Department of War

The review is intended to reduce compliance burdens on small, medium-sized, and non-traditional defense suppliers while maintaining cybersecurity protections. A newly established CMMC Reform Task Force will evaluate industry feedback and submit recommendations within 60 days.

“In support of Secretary Pete Hegseth’s directive to reduce compliance barriers for small and medium-sized businesses, we are suspending the CMMC Phase II requirements and initiating a 60-day study of the future of this program,” said Kristin A. Davies, chief information officer for the Department of War. “Robust cybersecurity and operational resilience remain critical to protecting American innovation and supporting warfighter readiness. We believe the Defense Industrial Base (DIB) can achieve both, while we reduce unnecessary government red tape.”

What This Means for Heat Treaters: An Industry Expert Weighs In

While the announcement delays the rollout of Phase II certification requirements, Falcone said manufacturers should avoid assuming that cybersecurity preparation can be put on hold.

Heather Falcone
Founder and Principal of Falcone Consulting LLC / Host and Producer of Heat Treat Radio

“The most dangerous interpretation of this announcement would be that cybersecurity preparation can stop,” Falcone said. “Phase II has been suspended, but manufacturers remain responsible for protecting defense information and meeting their existing contractual requirements. Companies should use this period to confirm their scope, close material NIST 800-171 gaps, and strengthen the evidence supporting their compliance.”

Falcone described the announcement as a meaningful reprieve for many small and midsized captive and commercial heat treaters that supply the defense industry. Many companies, she noted, have been preparing for significant compliance costs while lacking dedicated cybersecurity staff or access to enough certified assessors.

“A rushed implementation could consume capital that would otherwise support equipment upgrades, workforce development, capacity expansion, and other investments the defense supply chain needs,” she said.

She added that the review provides an opportunity to address longstanding concerns over how controlled unclassified information (CUI) is identified, marked, and shared throughout the defense supply chain, as well as the availability of qualified assessors and the affordability of compliance for small manufacturers.

“This suspension acknowledges the capacity and cost problems small manufacturers have been raising for years,” she said. “A successful CMMC reset should preserve a serious cybersecurity baseline while giving small defense suppliers requirements they can clearly understand, afford, and execute.”

Although the November implementation deadline has been suspended, Falcone recommends that heat treaters continue strengthening their cybersecurity programs while reviewing spending decisions driven solely by the former deadline. She also encourages companies to consult with prime contractors before changing any contract-specific commitments.

Learn More About CMMC

For readers looking for additional background on cybersecurity requirements for defense suppliers:

Press release is available in its original form here.

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