Heat TreatToday, in cooperation with the Metal Treating Institute (MTI), recently presented the 2022 Master Craftsman Award (also known as the Commercial Heat Treater of the Year Award) to Mike and Mary Reichling of The Cincinnati Steel Treating Co. The award was presented at the formal awards presentation banquet following the Furnaces North America trade show on October 5, 2022, in Indianapolis, IN.
(Left to right) 2021 MTI President Don Hendry stands with Mike and Mary Reichling of The Cincinnati Steel Treating Co., and presenter Doug Glenn, publisher of Heat Treat Today.
This award is given to the company that demonstrates making a positive impact on their community and their industry. Recognition is based on quality programs, pollution & hazardous waste control, community involvement, and industry leadership and judged by a panel of previous recipients.
The Cincinnati Steel Treating Co. received a plaque and a scholarship fund of $1500 from Heat TreatToday that was matched with another $1500 from MTI’s Education Foundation. They will award this $3000 to a high school or college student who is pursuing an education in heat treat.
Congratulations to The Cincinnati Steel Treating Co.
Main picture caption: (Left to right) Mary Glenn, Mary Reichling, Mike Reichling, Rob Rye, and Doug Glenn
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Dr. Valery Rudnev was recently selected to be the American Society for Metal's (ASM) William Hunt Eisenman Award. Dr. Rudnev has many years of experience in the heat treat industry, particularly in induction heating. He is quite a mover and a shaker in the industry with more than 40 years involvement with his work and publications. He has even come to be known as "Professor Induction".
Dr. Valery Rudnev was recently selected for ASM's William Hunt Eisenman Award winner “for dedicated service to the global materials science community, leadership, development and promotion of induction heating and heat treating technologies and novel technologies.” The award was established by ASM Int’l in 1960 in recognition of unusual achievements in industry in the practical application of materials science and engineering through production or engineering use.
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Over the years, Dr. Rudnev has close professionals ties with Heat TreatToday authoring a popular multi-installment exclusive column “Dr. Valery Rudnev on …”. He has published eleven articles in Heat TreatToday including:
Dr. Rudnev and His Grandson Current Priorities Source: Dr. Rudnev
During his career, Dr. Rudnev has authored and co-authored numerous chapters and articles for many handbooks devoted to various aspects of induction heating, heat treating, metallurgical aspects, computer modeling and innovative process development. His credits include a great deal of “know-how”, more than 60 patents and inventions (U.S. and International) and more than 300 engineering/scientific publications
In October of 2021, Dr. Valery Rudnev retired from his professional activity and now he is focusing on his Christian faith, family and hobbies.
Heat TreatToday sincerely congratulates Dr. Valery Rudnev with this well-deserved award and wish him all the best in his retirement.
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Beginning November 1, 2022, Nor-Cal Products will begin doing business as Pfeiffer Vacuum Valves & Engineering. In 2017, Nor-Cal Products was acquired by Pfeiffer Vacuum which launched a new phase of the company’s growth.
Located in Yreka, CA, Nor-Cal Products manufactures vacuum components, valves and chambers for industrial equipment manufacturers, universities, and national laboratories.
”This is a major step towards completing the integration of Nor-Cal Products with the Pfeiffer Vacuum Group," commented Bryan Strait, general manager at Pfeiffer Vacuum Valves & Engineering. "We will be stronger together as we continue making progress executing our strategic business plan and continuing to invest in the Yreka site as to better serve our customers.”
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The Metal Treating Institute (MTI) hosted a special meeting for members at the Embassy Suites by Hilton in Downtown Pittsburgh, PA, on Monday, October 17, to review key Nadcap and AMEC topics. During the meeting, members addressed challenges that heat treaters face in Nadcap/audit compliance, how to navigate audits more effectively, and what suggestions to present to the Nadcap committee so that heat treaters would be better equipped for audits.
MTI’s Technical Standards Committee Co-Chairs Bob Ferry, VP of Engineering and Quality at FPM Heat Treat, and Edward (Ed) Engelhard, VP of Corporate Quality at Solar Atmospheres, facilitated the meeting. It was hosted by Tom Morrison, CEO MTI Management, and Jim Orr, president of Penna Flame Industries and current president of MTI. Several attendees who made particularly significant contributions to the discussion were; Doug Shuler, lead auditor at Pyro Consulting, LLC; and Roy Adkins, director of Corporate Quality at Braddock Metallurgical and recipient of the 2022 MTI Award of Industry Merit.
A Room Full of MTI members Including (l-r): Doug Glenn, Ed Engelhard, Bob Ferry, and Doug Shuler
At the meeting, attendees identified the number one challenge in Nadcap/audit compliance is understanding and implementing new Nadcap revisions; a close second was the challenge of ensuring quality when auditors give different feedback. These challenges were addressed in the meeting, especially when discussing two specific topics: first, Auditee Advisories – Type P (Potential Product Impact) and Type C (Confirmed Product Impact) as well as Audit Observations.
Several key points that came out of these discussions were to (1) always read up on the most recent revisions in order to be confident in your compliance with quality standards; (2) be sure to reference objective evidence on the Nadcap Checklist questions to help facilitate the audit; (3) let the Nadcap auditor do their job but address any clarifications/follow-ups to the staff engineer immediately; (4) investigate immediately when receiving a Type P write-up so that you can ask the auditor to add a comment on the limits of that product impact; and finally (5) always push-back on findings that are clearly not valid so that they are “voided” by the Performance Review Institute (PRI).
Another main point of the meeting was to address AMS2750H, an update consisting of editorial and language updates for added clarity.
Lastly, the facilitators of the meeting addressed aerospace standard AS13100: AESQ Quality Management System Requirements for Aero Engine Design and Production Organizations. The standard seeks to harmonize and simplify supplier quality requirements among the major aero engine manufacturers, supplemental to standard AS9100. This standard is in the process of being flowed down to the supply chain and compliance is required January 1 of 2023, meaning that heat treaters have a couple months to get up to standard.
This special meeting happens each year during the October Nadcap meeting in Pittsburgh, PA. MTI encourages heat treaters to attend the Nadcap meetings to share their invaluable voice to guide industry standards.
Photo caption for main image: Jim Orr speaks to members of MTI.
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Shopping for a new heat treat vacuum furnace? Much thought and research goes into preparing for such an investment. Expanding heat treat capabilities or replacing current equipment are big decisions in business growth. Take the time to ensure wise decision making. This best of the web article helps examine what specifically is needed in the vacuum furnace purchase. Following these tips will help you make an informed and industry-savvy furnace purchase.
First, the article encourages knowing what the new furnace's "process and production" specifically will be. Next, a list of many of the furnace's capability options is examined. Finally, choices regarding technology on the furnace are presented.
"Always keep in mind your process, parts and industry regulations as you begin your research. Choosing a furnace is a big investment, one that, if chosen wisely, can streamline your processes and save critical time and resources."
Rob Gilmore CEO Watlow Electric Manufacturing Company bizjournals.com
Watlow, a North American designer and manufacturer of complete industrial thermal systems, announced it has completed its acquisition of Eurotherm from Schneider Electric Company on October 31, 2022.
Eurotherm, coming from Schneider Electric Company, is a global provider of temperature, power and process control, measurement and data management equipment, systems, software and services. The company employs about 650 people worldwide, with headquarters in Worthing, U.K. and core manufacturing operations in Ledziny, Poland.
“We are excited about Watlow and Eurotherm and all we will accomplish together," said Rob Gilmore, CEO at Watlow. "This acquisition aligns with our vision of providing innovative thermal products and technologies that help increase our customers’ competitive advantage."
Watlow will establish and expand Eurotherm’s sites in Europe in order to provide a path to growth in other parts of the world including the Americas and Asia in industries such as semiconductor processing, environmental chambers, energy processes, diesel emissions, medical, and foodservice equipment.
Read more about the history of the acquisition here.
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A heat treat supplier is scheduled to deliver two CAB lines and one universal chamber furnace for aluminum brazing to automotive manufacturer in China. The manufacturer of diesel engine components will be able to braze large-size coolers for vehicle batteries.
Liu Yedong managing director SECO/WARWICK Retech China
The universal chamber furnace brazes a variety of heat exchangers in horizontal or vertical positions. "The system’s [universal chamber furnace] advantages include a shorter loading time, higher efficiency, and relatively lower cost," summarized Liu Yedong, managing director at SECO/WARWICK China.
One of the CAB lines will incorporate a furnace equipped with a 2.3 meters wide conveyor belt for large-dimensions battery coolers. The second, narrower line, has a 1.5-meter conveyor belt width.
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The monthly Industrial Heating Equipment Association (IHEA) Executive EconomicSummary released in October investigates the role politics takes in the economy. At this time of the year, thoughts turn to elections, with the economy discussed throughout the nation. What can politicians really do to change the course of the nation's economy? The IHEA report shares a hope for 2023 and some thoughts on what politicians could do to encourage this growth.
The nation's economy spreads over diverse sectors. It's difficult to point to one area to explain the cause of the recession. Some, like the aerospace and automotive, are seeing positive growth. Other areas, like electronics and machinery, are still in a downturn. The report states, "The expectation is that GDP will expand by a very anemic 0.3% in Q3 and this will be followed by another two quarters of GDP decline (0.5% in Q4 and another 0.5% in Q1 of 2023)." After this, if the estimates play out, 2023 will see the economy growing by the end of year. Forecasts suggest that Q2 of 2023 will see small, albeit positive, growth; while Q3 and Q4 suggest significant moves to the positive.
People are holding back on spending, wanting to save something for an uncertain future. They are thinking about their jobs and are concerned for household budgets. If they could be motivated to spend, that will help the economy with substantial growth in 2023. Politicians can do something about this, according to the report.
How can the political sector make an impact? "The most useful thing the politician could do now would be to reassure the population so that there would be the kind of spending that pulls an economy out of a downturn," explains the report. "There could be significant encouragement for the process of reshoring or attention paid to worker shortage or infrastructure development." According to the report this isn't happening. It doesn't seem like the politicians are interested in taking this approach.
Anne Goyer, Executive Director of IHEA
Check out the full report to see specific index growth and analysis which is available to IHEA member companies. For membership information, and a full copy of the 11-page report, contact Anne Goyer, executive director of the Industrial Heating Equipment Association (IHEA). Email Anne by clicking here.
Fundamentals of furnace maintenance sometimes fall between that tricky area of realizing their importance and getting pushed to the end of the to-do list. This original content piece shares tips to bring the fundamentals back to where they belong: at the top of the to-do list.
Ben Gasbarre President, Industrial Furnace Systems Gasbarre Thermal Processing Systems
Safety First | Whether the furnace is in operation, or it is having down time, proper safety measures must be in place. Personal protective equipment, proper shut down of power sources, and even the buddy system are topics taken in to consideration.
Asset Management System | Have up-to-date maintenance records available to any and all employees. "Ensuring important information, such as alloy replacements, burner tuning, or control calibration information, can help operations and maintenance personnel as they plan and assess future equipment needs," comments Ben Gasbarre, president industrial furnace systems at Gasbarre Thermal Processing Systems.
Cleaning | Reminders include: change filters on combustion blowers, clean things like burners and flame curtains, clean out endothermic gas lines, burn off manual probes at least once a week, etc.
Daniel Hill, PE Sales Engineer AFC-Holcroft Source: AFC-Holcroft
Rules and Regulations | The military and energy industries are sectors that have strict standards to follow. Different heat treating shops are using a software module to maintain furnace data, looking at data reports to make sure the furnace systems are running properly.
Timely Maintenance | Making a maintenance plan and then following it means that no tasks are overlooked or forgotten.
After Repairs and Adjustment | Make sure that after trouble shooting and performing repairs, the software generated reports are examined and that furnaces continue to be maintained. Daniel Hill, PE, sales engineer at AFC-Holcroft says, "This saves valuable time and resources, improves availability, and likely increases profitability."
Greg Steiger Senior Key Account Manager Idemitsu Lubricants America
Proper Levels of Sludge and Water Quench | Failing to keep the quench oil clean results in problems on surface finish. Maintain the quench from the start by filtering, cleaning, and replenishing to keep end product surfaces more acceptable.
Frequency of Sampling | "[The] more often a quench oil is analyzed, the easier it is to use the quench oil analysis as a tool in the proper care of a quench oil," explains Greg Steiger, senior key account manager at Idemitsu Lubricants America.
Regular Addition of Fresh Oil | Proper maintenance of quench oil will result in some loss through filtration. Be sure to replenish.
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