VACUUM FURNACES TECHNICAL CONTENT

Vacuum Heat Treatment’s Role in Additive Manufacturing (AM) 3D Printing

BOTW-50w  Source:  Global Heat Treatment Network

“Vacuum heat treatment tasks for AM manufactured parts is the same process as  traditional subtractive manufacturing and its purpose is to assure AM parts has the correct physical and metallurgical properties for specific applications.  In some cases, when a bidder is involved, the purpose of the heat treatment process is to deciding and sinter parts. Most vacuum furnaces use up to 800°C degrees to relieve stress and a higher temperature of up to 1800°C for other processes.

Vacuum furnaces with high vacuum levels are preferred to heat treatment equipment to process AM parts. AM parts made from Titanium, Cobalt, Aluminum require vacuum levels of up to 10-6 mbar with 99.9995 Argon purity.  Argon is the preferred gas because of its neutrality and that it has no adverse reaction with the above alloy components.  Creating an Alfa surface layer on titanium parts is not desirable and should be avoided.

The small parts and small production volume influences vacuum furnaces of small to medium size. The next challenge for the heat treatment industry is to integrate heat treatment process into the AM equipment in one continuous process.”

Read More:  Amazing Vacuum Furnaces:  Vacuum Heat Treatment’s Role in Additive Manufacturing 3D Printing by Janusz Kowalewski

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Enhancing Energy Efficiency of Thermochemical Vacuum-Processes and Systems

BOTW-50w  Source:  Heat Processing

“The energy optimization of thermoprocessing equipment is of great ecological and economical importance. Thermoprocessing equipment consumes up to 40 % of the energy used in industrial applications in Germany. Therefore it is necessary to increase the energy efficiency of thermoprocessing equipment in order to meet the EU’s targets to reduce greenhouse gas emissions. In order to exploit the potential for energy savings, it is essential to analyze and optimize processes and plants as well as operating methods of electrically heated vacuum plants used in large scale production. For processes, the accelerated heating of charges through convection and higher process temperatures in diffusion-controlled thermochemical processes are a possibility. Modular vacuum systems prove to be very energy-efficient because they adapt to the changing production requirements step-by-step. An optimized insulation structure considerably reduces thermal losses. Energy management systems installed in the plant-control optimally manage the energy used for start-up and shutdown of the plants while preventing energy peak loads. The use of new CFC-fixtures also contributes to reduce the energy demand.”

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Temperature Uniformity Surveying for Vacuum Furnaces

BOTW-50w Source:  Solar Atmosphere’s Vacuum Reference Series Number 2

A Temperature Uniformity Survey ( TUS ) for a vacuum furnace to satisfy AMS 2750D must be performed using established procedures and methods that fully meet the requirements of the specification and allows for consistent and more accurate results of actual furnace capabilities.

Read More: Optimizing Procedures for Temperature Uniformity Surveying of Vacuum Furnaces

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