Mary Glenn

Magna International Inc Ready to Manufacture Vehicles for New Entrants as Apple Rumours Swirl

BOTW-50w  Source:  Financial Post

“I think people always overestimate how quickly a new player that doesn’t make a vehicle can actually come to market with a vehicle, but I’m sure there will be some new entrants at some point in time,” he told reporters after the meeting.

“And because we have the capability of full vehicle manufacturing and engineering … if somebody new comes into the market, they would certainly be talking to us.”

Read More: Magna International Inc Says It’s Ready to Manufacture Vehicles for New Entrants as Apple Rumours Swirl by Kristine Owram

 

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Analysis of Heat Treat on Carburized Ring Gear and Multivariate Regression Model Development

BOTW-50w  Source:  Thermal Processing for Gear Solutions

Like most other heat treatments, the carburizing and hardening process is known to introduce dimensional changes and gear distortion [4]. If these size and shape changes can be anticipated and controlled, it is possible to eliminate post–heat treatment machining by designing ring gears that would allow for the heat treat change. Such gear manufacturing would significantly reduce cost and machining-to-assembly time, both of which are critical in a commercial environment and large-scale production.

Read More:  Analysis of Heat Treat Growth on Carburized Ring Gear and Multivariate Regression Model Development

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First Accreditation for MedAccred in Europe Awarded to Bodycote

Bodycote, the world’s largest heat treating services provider, is pleased to announce that its Derby, UK location is the first facility in Europe to earn the MedAccred accreditation underlining the high standards of quality achieved. The official approval was awarded on 7th of April 2016.

MedAccred, administered by Performance Review Institute (PRI), is an industry managed approach to ensuring critical manufacturing process quality throughout the medical device supply chain. It establishes stringent consensus audit criteria based on industry and specific OEM requirements that ensure compliance and quality. Adherence to these requirements leads to greater process discipline, operational efficiency and ongoing improvement which results in higher quality and performance.

Strategically located in the East Midlands, Bodycote Derby, which offers heat treatment and hot isostatic pressing (HIP) services, is fast becoming a centre of excellence serving the medical device and implants markets for the UK, Ireland and Europe. Bodycote continues to invest in new capacity and technology to support opportunities within the growing medical industry for classic heat treatment and HIP along with its Specialty Stainless Steel Processes (S3P) and Ion Implantation services in Europe. For Bodycote, the benefits of MedAccred to the supplier are evident. The process provides for consistent and standardised critical process audits which result in fewer redundant onsite audits by multiple OEMs and first tier customers. The MedAccred certification should reinforce customer confidence in Bodycote as a premier quality provider of heat treating.

Joe Pinto, Executive Vice President and Chief Operating Officer of the Performance Review Institute, the organisation which administers the MedAccred program on behalf of the medical device industry, sent his congratulations to the team at the Bodycote Derby facility: “We are delighted that Bodycote has the honour of becoming the first company to receive an accreditation from MedAccred in Europe. To be the first in anything demonstrates a high level of foresight and commitment to a long term strategy. The MedAccred audit is challenging and in achieving accredited status, Bodycote’s Derby facility has proven it has the capability to meet and exceed the requirements of its medical customers. The entire team should be proud of their success.”

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Reduced Heat Treatment Requirements for Components Made with Aluminum-Cerium Alloys

BOTW-50w  Source:  Engineering 360

“The key to the alloys’ high-temperature performance is a specific aluminum-cerium compound, or intermetallic, that forms inside the alloys as they are melted and cast. This intermetallic melts only at temperatures above 2,000 degrees Fahrenheit.

That heat tolerance makes aluminum-cerium alloys very attractive for use in internal combustion engines, Rios says. Tests have shown them to be stable at 300 degrees Celsius, a temperature that would cause traditional alloys to begin disintegrating. In addition, the stability of this intermetallic sometimes eliminates the need for heat treatments typically required for aluminum alloys.

Read More:  Aluminum-Cerium Alloys Could Boost Engine Efficiency and Rare Earth Production

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Vermont Precision Tools Selects Lucifer Furnaces

Vermont Custom Gage LLC. a subsidiary of Vermont Precision Tools Inc., Swanton VT, selected Lucifer Furnaces to create manufacturing capability with the addition of an air recirculating oven, a salt bath pot furnace and a quench tank. The new equipment will be used in the production of small steel component parts of their measuring (gage) equipment. The oven, a 4000 series, model 48-R36 with working dimensions of 24”Hx24”Wx36”L, heats to 800°F and will be used for Tempering. Insulated with 6.5” multi-layered lightweight firebrick and block insulation with a roof lined with ceramic fiber modules, the oven features a stainless steel liner which isolates the workload from the heating elements and directs airflow in a horizontal pattern. A high CFM fan assembly mounted through the oven rear wall circulates air over heating elements and back through the work chamber. The horizontal swing door is mounted with heavy duty hinges, 6” of insulation and two cam latches for a secure seal. After pre-heating, parts will be loaded into the salt pot furnace, model 2055-1624 and then oil quenched in a Lucifer Quench Tank, QT-2020, complete with air mixer, heater and soak timer. Next, the tools will be loaded into the 4000 series, model 48-R36 oven to be held at a constant temperature over a period of time to stabilize the structure of the steel. Vermont Precision Tools dba Vermont Gage manufactures a wide range of fixed limit gages including both threaded and cylindrical. Vermont Gage manufactures high quality gages with tolerances ranging from .00020” – .00002”.  Vermont Precision Tools Inc. chose Lucifer Furnaces for the equipment based on its robustness and value.

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NIST, Partners Create Standard to Improve Sustainable Manufacturing

BOTW-50w  Source:  Today’s Medical Developments

“According to the U.S. Energy Information Administration, manufacturing accounts for one-fifth of the annual energy consumption in the United States – approximately 21 quintillion joules (20 quadrillion BTU) or equivalent to 3.6 billion barrels of crude oil. To reduce this staggering amount and improve sustainability, manufacturers need to accurately measure and evaluate consumption of energy and materials, as well as environmental impacts, at each step in the life cycles of their products.”

Read More:  NIST, Partners Create Standard to Improve Sustainable Manufacturing

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Induction Heat Treating Used in Welding P91 Pipe

BOTW-50w  Source:  The Tube & Pipe Journal – June 2016

“Because precision and stability in temperature control are important when welding P91 pipe, induction heating is well-suited to this application for its control and uniformity of heating.”

Read more:  Advanced GMAW Processes Help in Welding P91 by Dan Hernandez and David Benson

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Flex-N-Gate to Build $95M Plant in Detroit to Supply Ford

BOTW-50w  Source:  Today’s Motor Vehicles

Flex-N-Gate owner Shahid Khan says his company will invest $95 million in construction and capital costs for a Detroit-area facility that will supply parts to Ford Motor Co. Potential additional investment in the project could push the project to at least $100 million. Khan says the project will create at least 400 and up to 650 new jobs in Detroit over the next three years; at full capacity, up to 750 total jobs could be added.”

Read More:  Flex-N-Gate to Build $95M Plant in Detroit to Supply Ford

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Automotive Supplier in Alabama Purchases Heat Treatment System from Can -Eng Furnaces

CAN-ENG Furnaces International Limited has been contracted by a large Canadian-based Tier 1 Automotive Supplier located in Alabama to design, manufacture and commission an automated T-7 Heat Treatment System for the processing of high integrity aluminum automotive structural castings. CAN-ENG is a global expert in the design of thermal processing solutions for high pressure die castings (HPDC) and aluminum automotive structural components.  CAN-ENG’s technology was chosen for this new light-weighting project because it offers inherent part handling features that reduce floor space requirements and energy consumption. The technology also provides predictable mechanical properties and maintains the dimensional stability of the casting.

The T-7 cell includes Robotic Handling, a Solution and Age Furnace with CAN-ENG’s Precision Air Quench (PAQ ™) technology, and controls integrated into a Level II SCADA system.  CAN-ENG’s PAQ™ system offers a unique combination of recirculating air chambers, distribution nozzles, dampers and directional ductwork.  Analysis of CFD modelling by CAN-ENG’s R and D Center ensures that the Precision Air Quench System (PAQ™) delivers controlled quench media to the casting, leading to repeatable and uniform mechanical properties and accurate dimensional results.  CAN-ENG’s T-7 heat treatment system is integrated with up and down stream processing operations, reducing W.I.P inventories.  It is scheduled to be commissioned in the summer of 2016 with a second phase to follow in 2017.

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Pratt & Whitney Searching for Products, Services to Ramp Up Monthly Engine Production

BOTW-50w  Source:  Manufacturing Engineering

“In 2010 P&W delivered about 55 engines a month. In 2017, that number grows to about 100 engines a month. And in 2024, it continues to climb to about 158 engine deliveries a month, she said.

“And I’m doing that with 20-year-old technology and 20-year-old manufacturing processes and a very well-seasoned workforce” that adds significant complexity to the digital manufacturing transformation of the East Hartford, CT-based firm, Hagerty  said during a panel talk on best practices.

“So the challenges ahead of me are steep.”

In an interview with Smart Manufacturing magazine after the panel discussion, Hagerty said she is “fresh into the exploratory phase” to find products and services her firm needs. She has mapped out her requirements.

“Now, I’m reaching out to the service providers” and scheduling visits to firms using products and services that might well work for Pratt & Whitney.”

Read More:  Pratt &Whitney Searching for Products, Services to Ramp UP Monthly Engine Production

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