Solar Atmospheres

Heat Treat Boot Camp 2024 — and That’s a Wrap!

Doug Glenn welcomes boot camp trainees at Monday evening’s meet- and-greet reception.

Heat treat industry players from across a spectrum of facilities, suppliers, and manufacturing specialties landed in Pittsburgh, Pennsylvania, on Monday, September 24, 2024, to kick off Heat Treat Boot Camp 2024. Attendees networked, gained new practical knowledge, and participated in a tour of a local commercial heat treating facility. It wasn’t all work; an opportunity to get to know one another at a meet-and-greet reception upon arrival and later on a trip up Pittsburgh’s Duquesne Incline allowed boot campers to relax and connect, balancing work with fun.

A day and a half of sessions led by instructors Doug Glenn, publisher and founder of Heat Treat Today, and Thomas Wingens, president/CEO and founder of WINGENS International Industry Consultancy, brought the 39 trainees up-to-speed on “Processes & Materials,” “Heat Treat Players,” “Latest Heat Treat Developments,” and more. Questions and discussion were encouraged during the formal sessions, and heat treaters had plenty of informal, additional learning time through interactions with each other and the instructors.

At the end of the first day of lectures, nearly all of the attendees boarded a school bus to visit the Duquesne Incline on Mount Washington and enjoy the view of Pittsburgh. Following another day packed with training and resources, attendees had the option to visit Solar Atmospheres in Hermitage, Pennsylvania, to tour the in-house vacuum heat treating and brazing facility.

Ike Okoh
Product Engineer
Dry Coolers

“I’ve enjoyed talking about the different types of heat processes and the types of furnaces — vacuum and atmosphere air systems,” said Ike Okoh, a product engineer with Dry Coolers, Inc, based in Michigan. “The questions I had before the course started were answered during the course, and the most beautiful part of the program was that it’s not always you get to see CEOs and or business owners in the training sessions with you. It’s wonderful to get to meet them and find out more about them and their companies.

“The instructors, Doug and Thomas, were really nice, went through the course and broke down some of the issues, took questions and answered them,” Okoh added. “All in all, it’s been an enlightening experience.”

“Every group that’s been here is different,” said Glenn. “This group has been really fantastic; it’s an engaging group, and overall, we’ve heard positive feedback that the sessions and networking have been helpful. So, thanks to everyone who has come, and we look forward to seeing others next year.”

Highlights of the Event

HTBC 2024 team and attendees

Heat Treat Today thanks everyone for their participation in Heat Treat Boot Camp 2024, including our sponsors. Title Sponsors for this year’s event were Aerospace Testing & Pyrometry, Inc. and Control Concepts Inc.. Social Sponsors were CAN-ENG Furnaces International Ltd. and Cleveland Electric Labs. Additional sponsors were Algas-SDI, AFC-Holcroft, Chiz Bros: Refractory and Insulation Specialists, GASBARRE, Ipsen USA, Super Systems Inc., and I Squared R Element Co.

Keep your eyes open for your invitation to join us in 2025 for our fourth year of training up heat treaters of the future. Be sure to register early and bring friend and coworkers! 

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Heat Treater’s Michigan Expansion Progressing

The Michigan expansion of a furnace manufacturer and heat treating company has advanced with the erection of the entire steel structure in one week. The new 20,000-sq-ft building for Solar Atmospheres of Michigan Inc. will not only house additional vacuum and air furnaces but will also serve as a new shipping and receiving space.

Solar Atmospheres, headquartered in Souderton, PA, relocated equipment to its Michigan facility in April, 2024, where the ten vacuum furnaces are fully operational. The expansion project, which began in July, 2024, will more than double the company’s current footprint in Chesterfield, MI, and is on track for completion by the end of 2024.

The press release is available in its original form here.

Follow the development of this story in the previous Heat Treat Today posts found here, here, and here.



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This Week in Heat Treat Social Media

Welcome to Heat Treat Today’s This Week in Heat Treat Social Media. We’re looking at hot summer events, hot summertime activities, and hot heat treat industry events coming soon to a social media page near you. Check out these posts, podcasts, and videos for a roundup in Heat Treat Social Media.

As you know, there is so much content available on the web that it’s next to impossible to sift through all of the articles and posts that flood our inboxes and notifications on a daily basis. So, Heat Treat Today is here to bring you the latest in compelling, inspiring, and entertaining heat treat news from the different social media venues that you’ve just got to see and read! If you have content that everyone has to see, please send the link to editor@heattreattoday.com.


1. Heat Treating Skateboards > Hot Moves

This space is usually reserved for something rich and technical, but it’s summertime in the northern hemisphere and heat treating is just as essential for the proper working of items affiliated with leisure and outdoor activities as the products that make the world go round (e.g., automotive, aerospace, etc.). “Skateboarding is not just a sport; it’s an art form, a mode of transport, and a way of life for many. But did you know that the metal trucks on a skateboard—those T-shaped pieces that mount the wheels to the deck—are a product of meticulous heat treatment?” (from Bodycote on LinkedIn, November, 2023)

Check out this recent post from Bodycote laying out how critical it is to safety and experience for skateboard trucks to be heat treated with the same level of skill that it takes to execute an ollie or a shuvit.

2. It’s a Beautiful Day in the Heat Treat Neighborhood

What’s everyone been up to on the social channels?

Summer Engineering Institute reshaping the Future of Heat Treating

Future Leaders: Report to the Dome!

Take Us Out to the Old Ballgame!

It may Be Summer but It’s Never Too Early to Think About the Fall

‘Tis also the season for Registration for 2024’s industry events and social media provides an excellent platform for getting the word out. Here are some of the events taking place just in September — don’t delay! Registration is still open for all of these!

Marking Milestones

3. Learn with Us

Sometimes, it’s the small things on social media that grab your attention or give you the “ah ha!” moment. And sometimes things affecting the industry in other places cause us to go “hmm.” Do any of these short posts make you say “eureka”?

Queueing and Sequencing (and more!)

Quiz Time

4. Open Your Ears: The Podcast Corner

You can’t read everything, we get it. Heat Treat Today is here to recommend two informative podcasts to enjoy on your daily commute!

Tune in to Listen to Heat Treat Radio #110! Isolated Heat, the Future of Vacuum Furnaces

smiling bearded man on blue background, HTR 110 logo, isolated heat text

Sharpen your hearing: Heat Treating Knives on the TTT Podcast

5. Junk Food and a Logo Extravaganza

Click through to see what Kowalski Heat Treating thinks about junk food and how that thinking gets them counting logos.

Have a great weekend!


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All 11 News Chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 11 news items.


Company

  1. By rolling the first hot strip, SMS group put the new high-capacity hot strip mill (HSM) at Jindal Steel Odisha Ltd. (JSOL) successfully into operation. The commissioning and erection of the furnace took place in record time, despite temporary restrictions caused by the COVID-19 pandemic.
  2. Eisengießerei Th. Schultz have placed an order with OTTO JUNKER GmbH for the delivery and commissioning of a medium-frequency coreless induction furnace plant. The 1.7-ton induction furnace will be equipped with a 12-pulse IGBT frequency converter and have a power of 1,200 kW. Apart from a glycol-free air/water re-cooler with integrated heat recovery, the new furnace plant will be fitted with the OCP+ temperature monitoring system for permanent coil monitoring.
  3. Angang Guangzhou Automotive Steel Co., Ltd. and Ansteel Engineering Technology Corporation Limited have signed a contract with SMS group for the supply of a new hot dip galvanizing line (No. 2). The first ready-for-sale coil is scheduled for production in November 2025.

Company & Personnel 

  1. Control Concepts, Inc. is excited to announce that seasoned employee Tony Busch has been promoted to the position of North American sales manager. Busch has been with the company for 15 years, having most recently served clients as Sales Applications engineer for the past 10 years.
  2. The American branch of SECO/WARWICK has decided to expand its presence on the continent. Mexico is an important market for SECO/WARWICK USA; hence, the decision was made to open a sales and service office in Monterrey as the new SECO/WARWICK, MEXICO division. It will occupy about 2,000 square feet of office space in a high-rise business park, including garage parking and controlled-access reception.
  3. CAN-ENG FURNACES INTERNATIONAL LTD. is pleased to announce that Tim Donofrio, VP of Sales, has reached his 25-year milestone with the company. Tim joined CAN-ENG in 1999 in an outside sales capacity, eventually leading the Company’s Aluminum Products Group, which captured a significant portion of the ICE and Aluminum Structural casting component heat treatment equipment market. With the launch of EVERGREEEN KILN TECHNOLOGIES, LLC in 2024, Tim has the added sales and marketing responsibilities for kilns used in the processing of anode and cathode materials for the emerging BEV (Battery Electric Vehicle) market.
  4. SECO/WARWICK has opened a new production hall in India. This is one of the steps in implementing their global expansion strategy, which aims to deliver the highest quality equipment for metal heat treatment to all continents.
  5. Steelhead Technologies launched “The Hatchery Roadshow” in April 2024, bringing an interactive and immersive demo experience of its digitization job shop solutions to manufacturers across the U.S.
  6. Ipsen bolstered its aftermarket team with the addition of two new Regional Sales engineers. Tyler Free will support customers in the Midwest, while Charlie Preston will serve the Southeast region. They join a seasoned team, including Steve Mondorf (West), Tom Sutherland (South), and Chad Mehmel (Northeast).
  7. Allied Mineral Products, LLC has purchased Gemcast, Inc. The acquisition will allow them to have a manufacturing presence in Canada and adopt new lines of business through Gemcast’s industry-leading vacuum-formed products, fiber gaskets, and precast shapes.

Kudos 

  1. Solar Atmospheres’ Greenville, SC, facility announced that it has been awarded Lockheed Martin Space Systems approval. With this approval, now all five of Solar Atmospheres’ facilities can meet Lockheed Martin requirements for thermal processing services.

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Solar Atmospheres Acquires Certified Metal Craft Inc.

Solar Atmospheres, Inc. announced their most recent acquisition, Certified Metal Craft (CMC) located in El Cajon (an East County suburb of San Diego). With nearly 55 years of serving the Southern California region, CMC and the Wiederkehr Family have established themselves as a source for heat treating and brazing services. With the addition of CMC to the Solar Family of Companies, CMC establishes Solar’s 6th nationwide location and bolsters their West Coast presence.

Derek Dennis
President
Solar Atmospheres California

CMC has extensive capabilities to include vacuum, aluminum, atmospheric, endothermic, salt bath and cryogenic processing and currently employs 25 dedicated employees. Servicing the aerospace, medical, and commercial markets, CMC is Nadcap-accredited and holds a long list of customer and prime approvals. Tim Wiederkehr will immediately assume the role of V.P. of Operations and report to Derek Dennis, president of Solar Atmospheres of California, Inc.

Derek Dennis states “Solar is excited to welcome the dedicated CMC team into the growing nation of Solar companies.” He adds, “Together, we will continue to grow our west coast footprint while solidifying our industry leading approach of being the ‘go-to’ choice for all heat treating & brazing needs with an unwavering commitment to honesty and integrity in all relationships.”

This press release is available in its original form here.


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Heat Treater Completes Michigan Move

Source: Solar
Robert (Bob) Hill, FASM
President
Solar Atmospheres of Western PA
Source: Solar Atmospheres

Solar Atmospheres of Michigan has successfully relocated from the old Fraser and Warren facilities to a new location in Chesterfield, Michigan. All ten furnaces (both new and existing) are fully operational at the Chesterfield plant, heralding a new era of efficiency and productivity.

This spring, construction will begin on a 15,000 square foot expansion on an adjacent lot. The expansion will allow for the investment in cutting-edge vacuum furnaces from Solar Manufacturing.

Bob Hill, president of Solar Atmospheres of Michigan, states, “Our future is very bright in Michigan. The consolidation and expansion will allow us to elevate our service standards and meet the evolving demands of our clientele across Michigan and the surrounding states. Solar of Michigan remains steadfast in its dedication to innovation, service excellence, and customer satisfaction as it ventures into this new chapter of growth and expansion.”

This press release is available in its original form here.


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Vacuum Furnace for Global Wire Mesh Products Supplier in Auto Industry

A U.S.-based engineered knitted wire mesh solutions company and global supplier for the automotive, food service, and janitorial industries will receive a vacuum heat treat furnace. The furnace will be primarily utilized for vacuum annealing materials that are susceptible to adverse effects of their mechanical properties when exposed to any levels of oxygen or nitrogen.

Solar Manufacturing Mentor® Pro Model HFL-3036-2IQ furnace
Source: Solar Manufacturing
Jason Davidson
Northeast Regional Sales Manager
Solar
Source: solarmfg.com

This vacuum furnace features a molybdenum shielded hot zone measuring 18” wide x 18” high x 36” deep. It is capable of operating temperatures up to 2400°F and has a workload weight capacity of up to 1,000 lbs. Additionally, it includes the SolarVac® Essentials PLC-based control system. The internal gas cooling system with a 50 HP drive motor can reach quenching workloads at 2-bar positive pressure in either nitrogen or argon.

Jason Davidson, regional sales manager at Solar Manufacturing, states, “Our customer started running trials with our affiliate commercial heat treater, Solar Atmospheres. Once the trial results proved the heat treat cycle, and the [Mentor® Pro Model HFL-3036-2IQ] furnace demonstrated it could process the required quantities, the customer had confidence to place the purchase order with us.”

This press release is available in its original form here.


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Solar Atmospheres Increases Heat Treat Capacity for Superalloys

Mike Moyer
Vice President of Sales,
Solar Atmospheres, Eastern PA

Solar Atmospheres of Souderton PA commissioned a new vacuum furnace capable of utilizing high pressure gas quenching (HPGQ) at 20-Bar (about 300 PSI) to meet demanding cooling rate specifications for the heat treatment of nickel-based superalloys in the aerospace and power generation industries.

The vacuum furnace, manufactured by sister company Solar Manufacturing, has a working hot zone of 24” x 24” x 72” and utilizes unique hot zone design features to increase the quench rate. The furnace is rated for operation to 2400°F and temperature uniformity plus/minus 10°F.

Mike Moyer, vice president of Sales at Solar Atmospheres comments, “The furnace utilizes a 600-HP cooling motor and fan with a creative gas nozzle design to maximize gas flow as it moves through the hot zone and the heat exchanger and back across the workload.”

The full press release from Solar Atmospheres is available upon request.


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39 Heat Treat News Chatter Items To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 39 news bites that will help you stay up to date on all things heat treat.

 

Equipment Chatter

  1. The precision forging manufacturer Jiangsu Pacific Precision Forging Company has placed an order with SMS group for a fully automatic MP 3150 eccentric closed-die forging press. Pacific Precision will be able to forge aluminum chassis components on a much larger scale. This new expansion provides Pacific Precision with access to the growing automotive market segment for more lightweight designs.
  2. A commercial heat treater in Mexico purchased a third vacuum furnace from SECO/WARWICK Group.
  3. Ecocat India, a catalyst manufacturer, has ordered an advanced technology vacuum gas cooling furnace from SECO/WARWICK. The system will carry out brazing and annealing processes.
  4. Several new CAB lines have been ordered from SECO/WARWICK to be delivered to manufacturers in China. Two companies specifically chose EV/CAB lines while another manufacturer purchased a CAB line.
  5. SECO/WARWICK delivered two CAB lines and one universal chamber furnace for aluminum brazing to an automotive manufacturer in China. The systems will braze large-size coolers for vehicle batteries.
  6. Oetzbach Edelstahl GmbH, a hardening plant, has purchased a third furnace from SECO/WARWICK.
  7. A Swiss commercial heat treater ordered a brazing furnace to be used for nickel and silver from SECO/WARWICK.
  8. Tenova LOI Thermprocess has completed the production optimization of a new Twin-Chamber Melting Furnace (TCF®) at E-Max Billets in Kerkrade, the Netherlands.
  9. An Asian thread rolling die conglomerate selected a SECO/WARWICK vacuum furnace. The Vector® will be used for vacuum hardening and tempering fastener dies.


Company and Personnel Chatter

  1. Hubbard-Hall has expanded its product offering and customer resources by acquiring the assets of Torch Surface Technologies, a specialty chemical company based in Whitmore Lake, MI.
  2. New simulation software is being launched at CENOS Simulation Software. The application portfolio expands with some new electromagnetic case software apps. The first apps will be launched in Q4 or a little later.
  3. Solar Atmospheres of California announced it has been awarded the approval to process parts for Lockheed Martin (LMCO) owned Sikorsky. The Sikorsky approval adds to the existing LMCO process specifications held for vacuum heat treatment of titanium, nickel alloys, and stainless steel per AMS 2801, AMS 2774, AMS 2759/3, and others.
  4. Nel Hydrogen US, a subsidiary of Nel, has entered into a joint development agreement with General Motors to help accelerate the industrialization of Nel’s proton exchange membrane (PEM) electrolyzer platform. The two companies are looking to enable more cost competitive sources of renewable hydrogen.
  5. The Supervisory Board of thyssenkrupp AG extended the appointment of Oliver Burkhard by five years. Burkhard has been a member of the Essen-based group's Executive Board since February 2013, Thyssenkrupp AG director of Labor since April 2013, and additionally CEO of thyssenkrupp Marine Systems since May 2022.
  6. Joe Coleman, cyber security officer of Bluestreak Consulting™, has earned his Cyber AB CMMC Certification as a Registered Practitioner (RP). CMMC is a U.S. Department of Defense (DoD) program that applies to Defense Industrial Base (DIB) contractors.
  7. CG Thermal welcomes associate process engineer Signe Laundrup to the Process Systems Group. Laundrup is a 2021 chemical engineering graduate from the University of California, San Diego. Her background is in manufacturing and research and design.
  8. Tata Steel signed a memorandum of understanding with SMS Group to reduce carbon emissions at Tata’s integrated steel plants across India.
  9. Two heat treat technology companies integrate: C3 Data’s real-time pyrometry compliance software enables digital uploading of certificate data of all TT Electronics.
  10. Ipsen Japan announced the addition of Mr. Masakazu Kanaka in the role of customer service director. Kanaka is responsible for the growth of all Ipsen Japan customer service business, which includes retrofits, parts, and service. He will oversee the aftermarket sales team and field service engineers.
  11. Solar Atmospheres of California announced Honeywell approval to heat treat austenitic steels, martensitic steels, pH steels, tool steels, nickel alloys, cobalt alloys, titanium alloys, and magnetic alloys.
  12. Aluplast – ZTG, an Altest company, recently expanded its production capacity with a second Nitrex nitriding system. The second furnace, a model N-EXT-612, is capable of processing a load of extrusion dies weighing up to 1300lbs.
  13. Solar Atmospheres of Michigan is pleased to announce the addition of Chris Molencupp as their new sales manager.
  14. Metal Exchange Corporation announced that Matt Rohm, current President and Chief Operating Officer (COO), will be promoted to Chief Executive Officer (CEO) of Metal Exchange Corporation effective January 1, 2023. At that time, current CEO Rick Merluzzi will assume the title of executive vice chairman, serving as an advisor to executive chairman, Mike Lefton, on key strategic initiatives for the organization, through the end of 2023.
  15. Quintus Technologies joins the newly opened Application Center at RISE to support further development of additive manufacturing. The AM Center will also include the Quintus press model QIH 15L-2070.
  16. Abbott Furnace Company announced that it has partnered with Obsidian Technical Group for sales and service support across much of the eastern United States.
  17. Robert Roth announced the appointment of Nelson Sanchez as RoMan’s new president, effective January 1, 2023. Sanchez is the first non-family member to hold the office.
  18. Hubbard-Hall hired Aaron Mambrino as chief financial officer. Her expertise lies in driving process changes to create operational synergies, developing strategic partnerships, and LEAN manufacturing.
  19. John Savona, vice president of Americas Manufacturing and Labor Affairs, Ford Blue, will retire on March , after more than 33 years. Bryce Currie will step into the role.
  20. AFC-Holcroft welcomed employees and their families, company retirees, and invited guests to view their newly renovated building as part of an open house.
  21. Solar Atmospheres of California participated in the “Spark of Love” toy drive in coordination with the San Bernardino County Fire Department.
  22. Raytheon Technologies expands Bengaluru operations with opening of Pratt & Whitney India Engineering Center. The facility is co-located with Pratt & Whitney’s India Capability Center and Collins Aerospace engineering and global operations centers.
  23. Lucifer Furnaces in Warrington, PA, a manufacturer of heat treating furnaces and ovens for the last 80 years, has added Brett Wenger to its leadership team as vice president of sales.

 


Kudos Chatter

  1. Global Thermal Solutions celebrates 15 years in Mexico.
  2. Hitchiner Manufacturing receives Nadcap Accreditation.
  3. Ipsen USA announced that 2023 represents a milestone anniversary. This year marks 75 years since Harold Ipsen founded the company.
  4. Desktop Metal is sponsoring on a new season of BattleBots. The completely rebuilt robot is aided by the design freedoms and fast turnaround times of metal 3D printing.
  5. Solar Atmosphere’s Michigan and Western Pennsylvania facilities have recently been awarded Nadcap Merit status for vacuum heat treating and brazing.
  6. In September, the Swiss Steel Group (SSG) held the 1st Hydrogen Symposium at the Henrichshütte Iron and Steel Works in Hattingen. Speakers from academia, business, and politics held lectures in four sessions.
  7. Borikengineers, a team mentored by Pratt & Whitney employees in Puerto Rico, has advanced to the Qualifiers’ Finals Competition in the FIRST Tech Challenge DC Qualifier. The team won the Judges Choice Award.

 


Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to sarah@heattreattoday.com.


 

Find heat treating products and services when you search on Heat Treat Buyers Guide.com


 

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Record Setting Titanium Load Processing Achieved

HTD Size-PR Logo

Source: Solar
Robert (Bob) Hill,
President at
Solar Atmospheres of Western PA
Source: Solar Atmospheres

A western PA heat treater recently degassed 175,000 pounds of 6AI-4V titanium in their 48-foot-long vacuum furnace. This is the largest and heaviest single load of titanium ever processed in the company's history.

Solar Atmospheres of Western PA vacuum degassed the load consisting of 154 sheets of titanium 40” x 240”. Their president, Bob Hill, states, “The future of the global aerospace titanium market is very promising with the many opportunities in the commercial and military aircraft markets!”


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