FEATURED NEWS

Will Auto Industry Growth in Alabama Benefit Heat Treaters?

 

Source: AL.com

As sure as the Alabama Crimson Tide wins NCAA championships, more and more representatives of the global automotive industry are finding the state of Alabama an appealing location for expansion of manufacturing operations. In 2017, Mercedes announced plans to build a new electric battery plant at its facility in Tuscaloosa, and Honda began expansion of its Lincoln factory near Birmingham.

Last month, Toyota and Mazda announced a joint venture, named Project New World, to invest $1.6 billion in a new plant in Huntsville, Alabama, where Mazda will produce a crossover model new to North American car buyers and Toyota will produce the Corolla, not far from the company’s existing engine plant.

With new automakers come automotive suppliers and industry support, therefore, the question is whether the good news of auto industry growth in Alabama will spell good news for heat treaters in the state. Dave Sullivan, product analysis manager at AutoPacific Inc., an automotive research company, said the Toyota-Mazda factory itself is a huge asset for the state, but it will also cause economic ripples by bringing spinoff jobs at suppliers and service companies in the area.

Read more: “It’s Official: Toyota-Mazda Announce Alabama Factory”

Don Hendry, president of Pinson Valley Heat Treating

That sounds like good news. We asked a commercial heat treater in Alabama.

Don Hendry, president of Pinson Valley Heat Treating, outside of Birmingham, notes that most major automakers do captive heat-treating or depend upon processing at established overseas locations, and posits that heat treaters who serve automotive support and parts suppliers will likely see improved business, especially since most commercial heat treating companies have already begun adjusting their equipment and facilities in response to the upward trend in the use of light-weight aluminum alloy for sheeting and structural applications. Pinson Valley added a drop bottom furnace in 2001 to solution treat and age aluminum parts due to the increase in automotive manufacturing.

 

 

Will Auto Industry Growth in Alabama Benefit Heat Treaters? Read More »

A Dozen Quick Heat Treat News Items To Keep You Current

 

 

 

A Dozen Quick Heat Treat News Items To Keep You Current

The heat treat industry is one of people transitioning and companies executing business, achieving goals, and receiving acknowledgments. Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Changes and Moves

D. Scott MacKenzie, PhD., vice-president, IFHTSE

    • At the Executive Council meeting of the International Federation of Heat Treating and Surface Engineering (IFHTSE), D. Scott MacKenzie, PhD., was elected to serve as vice-president for a two-year term (January 1, 2018, to January 1, 2020). MacKenzie, a research scientist in metallurgy with Houghton International, Inc., in Valley Forge, Pennsylvania, has been the ASM representative to IFHTSE since 2015.

      New team members at Paulo: (left) Mike Neumann, plant manager, Kansas City facility; (right) Kathy Neumann, director of corporate safety
    • Paulo has announced two additions to their Kansas City team. Mike Neumann, who brings 20 years of progressive experience in the heat treating industry, joins Paulo as the plant manager for the Kansas City location, which serves the automotive/heavy truck, aerospace, and railway industries and has a diverse offering of heat treating equipment. Kathy Neumann, who has extensive experience managing multi-plant safety programs for commercial heat treatment and traditional manufacturing companies, joins Paulo as the Director of Corporate Safety based at the Kansas City facility.
    • The Metal Powder Industries Federation (MPIF) has announced that Arthur (Bud) Jones, of Symmco, Inc., Sykesville, Pennsylvania, has been appointed president of the Center for Powder Metallurgy Technology. Jones succeeds Jeff Hamilton of American Axle & Manufacturing, Inc (AAM) – Powertrain, who had completed two terms.

      William Jones, owner of Solar Manufacturing, Inc.

      Solar Manufacturing Incorporated, an industry leader in manufacturing advanced industrial vacuum furnaces, is relocating its headquarters to Sellersville, Pennsylvania. The Sellersville Borough Council recently granted unanimous preliminary and final approval for the new building located on a combined 8.5 acres; the manufacturing area will occupy 40,000 square feet of the facility with an additional 17,500 square feet of office space. There is the option of an extra 22,500 square foot addition to the manufacturing building in the future. "I am thrilled to see this project moving forward for our new headquarters.  This new facility will provide us the space we need to grow and consolidate all our staff in one facility," said William Jones, who along with his wife, Myrtle Jones, owns Solar Manufacturing, Inc.  Gorski Engineering is scheduled to begin breaking ground for the new eight million dollar facility in the spring of 2018, with completion and occupancy later that fall.

       

       Equipment Transactions

    • Advanced Heat Treat Corp. (AHT) has purchased a gas nitride unit to expand its capacity for UltraGlow® Gas Nitriding and UltraOx® surface treatment solutions at its facility in Waterloo, Iowa. This new, large, state-of-the-art gas nitride/high temperature unit will also allow increased capacity of currently offered services including gas ferritic nitrocarburizing (FNC) and stress relief.
    • Aerospace heat treating manufacturer Delta H Technologies LLC of Columbus, Ohio, recently supplied a high-temperature heat treating furnace to a major aircraft MRO. The thermal equipment is capable of heat treating titanium, A286, PH stainless steel, and tool steels in an air or argon atmosphere. "This system complements our popular dual chamber aerospace heat treat (DCAHT serie) furnaces for aircraft aluminum," said Ellen Conway Merrill, vice president of Delta H. "Specifically, it provides a complete heat treating furnace system designed exclusively for aircraft MRO back shops, military, aircraft OEMs, and parts manufacturers."

Twin ovens developed by Ramada Aços and BMI

  • Ramada Aços has developed "Twin Ovens" in partnership with BMI Fours Industriels, with the first copies already operating at their facilities in Portugal. The furnaces work in an integrated energy management system with only one vacuum pump for both ovens. This solution allows a reduction of the consumption of electrical energy, as well as of the costs of maintenance. The designers plan to integrate a third furnace. The twin ovens have a capacity of over 1,750 lbs. each, increased by 14%, and a temperature of up to 1400ºF.

    Ipsen USA's MetalMaster® vacuum furnace
  • Ipsen USA recently shipped 15 furnaces to eight states in the United States, as well as Asia and Europe, to support customers in additive manufacturing, aerospace, commercial heat treating, medical and MIM industries. The shipments included: 1) nine TITAN® vacuum furnaces, including three TITAN DS (debinding and sintering) unites, two TITAN LT (low temperature) unitls and several H2- and H6-sized furnaces, all equipped with PdMetrics® predictive maintenance software; 2) three horizontal MetalMaster® vacuum furnaces, each with a work zone of 36" x 30" x 48" and load capacity of 2,000 lbs; 3) two horizontal TurboTreater® furnaces; and 4) one vacuum aluminum brazing furnace with a 1,500-pound load capacity and an all-metal, radiation-shielded hot zone for the aerospace industry.

Accreditations, Certifications, Patents, and More

  • Houston Heat Treat, a heat treat service provider located in the Houston, Texas, area, was granted the ABS Certificate of Heat Treatment Facility and Process Approval through the American Bureau of Shipping (ABS), January 12, 2018. ABS Approved Quality Assurance Plan includes process and test requirements for ABS and non-ABS grades: carbon and low alloy steels. Processes include annealing, normalizing, quenching and tempering.
  • SIFCO Industries Inc’s Cleveland location became the first United States forging manufacturer to obtain NADCAP Metallic Materials Manufacturing certification. The scope of the audit undertaken to obtain this certification included forging equipment and processes to ensure consistency of manufacture. Other processes audited covered billet cutting, preparation, and heating, as well as post-forging operations. With mandates on the horizon from aerospace industry leaders, SIFCO proactively obtained the accreditation to ensure alignment with customers’ supplier quality requirements.

    Far left RJ Sciortino (BAE Systems), 3rd from left Dr. Bryan Cheeseman (ARL), 2nd from right Ken Blake (accepting the award for Constellium)
  • Constellium N.V. was awarded the 2017 Defense Manufacturing Technology (ManTech) Achievement Award in the category of Enhancing Military Capability for its contributions as part of the U.S. Army’s Affordable Protection from Objective Threats (APOT) ManTech program. This prestigious award recognizes individuals from government and the private sector whose ManTech projects result in system enhancements to improve military performance. Constellium was nominated for its efforts in development and maturation of the industrial scale processing of aluminum armor plate for forming single piece combat vehicle hulls.  A collaborative team consisting of BAE Systems Land & Armaments, ARL and Constellium developed, fabricated and demonstrated enhanced hull solutions applicable to tracked combat vehicles (military tanks).

Guill Tool & Engineering certified for defense and aerospace industries.

  • Guill Tool & Engineering, a tool and die and precision machining company for the extrusion and defense industries based in West Warwick, Rhode Island, announced it has been certified by NQA for AS9100:2016 and ISO 9001:2015.  AS9100:2016 is the quality management standard specific to the aerospace industry.

 

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Dozen Quick Heat Treat News Items To Keep You Current Read More »

IHEA Report Shows Industrial Capacity Utilization at Peak Levels

The monthly heat treat industry report released by the Industrial Heating Equipment Association (IHEA) showed year-high industrial capacity utilization coming in with a 77.1% figure, the highest number seen in recent history.

Industrial Capacity Utilization is at a 12-month high.
Industrial Capacity Utilization is at a 12-month high.

The report covers roughly a dozen other key indicators important to many in the heat treating industry. The January report also showed increases in auto production, new home starts, and a handful of other regularly-reported indices. There were some falling numbers: steel consumption and capital expenditures both dipped in December.

Other indices in the report include: metal prices (aluminum, copper, steel, nickel), the purchasing managers index, durable goods shipments, and factory orders to mention a few.

The report does not only report on indices, it also includes commentary from IHEA’s economic consultant who is keenly involved in the heat treating industry.

To receive these monthly reports, contact Anne Goyer, Executive Director at IHEA.

IHEA Report Shows Industrial Capacity Utilization at Peak Levels Read More »

Tubing Manufacturer Purchases Annealing Line for Stainless Steel, Nickel Alloy Tubes

 

Source: ExpoMetals.net

 

A supplier of plasma-based heat and surface treatment solutions to the metals industry has delivered a high-speed annealing line for precision stainless steel and nickel alloy tubes for a producer of small size precision tubing.

 

Read more: “Plaismait Delivers High-Speed Annealing Lines for Stainless Steel Tubes”

Tubing Manufacturer Purchases Annealing Line for Stainless Steel, Nickel Alloy Tubes Read More »

Matching Gases with Vacuum Heat Treatment Operations

 

Source: VAC AERO International

 

Relative Gas Supply Cost Notes: [a] Based on a minimum usage of 2830 cubic meters (100,000 cubic feet) per month. [b] All gases compared to nitrogen whose relative cost is unity. [c] Based on liquid supply.
Heat treaters use a variety of gases with vacuum furnaces during the processing cycle in partial pressure operation, for backfilling to atmospheric pressure at the end of the processing cycle, and for cooling/quenching. In this article, VAC AERO describes the most common of these gases — (in order of frequency of use) nitrogen, argon, hydrogen and helium — as well as other common gases such as various hydrocarbons and ammonia (for vacuum carburizing/carbonitriding) and specialty gases such as neon (for certain electronics applications), and analyzes their uses and value in various vacuum heat treating processes. In addition, their relative cost per 100,000 cubic feet, the liquid properties and physical properties of common backfill gases, and the conversion between common pressure and vacuum units are explored.

Read more: “Types of Backfill, Partial Pressure, and Cooling Gases for Vacuum Heat Treatment”

 

Matching Gases with Vacuum Heat Treatment Operations Read More »

Heat Treating Grows in Kentucky with $300M Auto Aluminum Investment

A global leader in aluminum rolling and recycling recently announced plans to build an approximately $330M automotive aluminum sheet manufacturing facility in Guthrie, Kentucky, that will include heat treatment and pre-treatment lines.

Novelis Inc., a subsidiary of Hindalco Industries Limited, reports that the greenfield facility, which will prepare aluminum for use in vehicle parts such as body-in-white, hoods, doors, lift gates, and fenders, will have an annual capacity of 200,000 metric tons. The company expects to break ground in early spring, 2018, near Logan Aluminum Inc, a Novelis joint venture in Russellville, Kentucky, and create approximately 125 new jobs when it opens in 2020.

Steve Fisher, president and CEO, Novelis, Inc.

“Aluminum is a growing material of choice for the automotive industry worldwide as auto manufacturers continue to demand more and more aluminum to produce lighter, safer and stronger cars, trucks and SUVs,” said Steve Fisher, president and CEO, Novelis, Inc.

Just days following this announcement, Novelis reported that it signed a binding agreement to acquire operating facilities and manufacturing assets at its Sierre plant in Switzerland that has historically been leased. The nearly $250M acquisition from Constellium, which is co-located on the site, will allow Novelis to establish a joint venture with Constellium to administer shared infrastructure activities; Novelis’s fully integrated system covers the entire process from casting to finishing, including hot and cold rolling mills and a state-of-the-art continuous annealing line for automotive sheet.

 

Heat Treating Grows in Kentucky with $300M Auto Aluminum Investment Read More »

Will Heat Treat Move from Mexico to Michigan with Ram Heavy Duty Truck?

 

Source: Fox Business News

 

Italian-U.S. automaker Fiat Chrysler Automobiles NV recently announced plans to shift production of select truck models from Saltillo, Mexico, to Warren, Michigan, where the company already maintains a manufacturing facility. The added production will lead to 2,500 new jobs. FCA has committed to an investment of $1 billion to execute the relocation, which will bring all phases of production for consumer favorite, the Ram Heavy Duty truck, to the Michigan plant.

Read more: “Fiat Chrysler to Move Some Truck Production to Michigan from Mexico”

Will Heat Treat Move from Mexico to Michigan with Ram Heavy Duty Truck? Read More »

PA Aircraft Group Contracts with Boeing for 737, 767, 787 Applications

A manufacturing group headquartered in Berwyn, Pennsylvania, was recently selected by Boeing to supply components for applications on the 787 Dreamliner and 737 MAX programs.

The Triumph Group’s multiyear contract extends existing work Triumph Mechanical Solutions provides on the 787 program, as well as adds new 737 MAX content. Triumph Mechanical Solutions is an operating company of Triumph Integrated Systems, which services a broad portfolio of aircraft structures, components, accessories, and systems. This announcement follows a recent agreement with Boeing to provide major structural assemblies for the 767 program, including the production of horizontal stabilizers, doors, aft fuselage and center wing sections for both the 767 freighter and KC-46A Tanker variants.

Triumph’s subassemblies incorporate engineered products with build-to-model components and will be manufactured at the Triumph Mechanical Solutions facility in Windsor, Connecticut. Triumph Mechanical Solutions designs, develops, manufactures and supports highly engineered mechanical controls, actuation, and components.

 

PA Aircraft Group Contracts with Boeing for 737, 767, 787 Applications Read More »

“Mega-HIP” Installation in Belgium to Expand Nadcap Capacity

The world’s largest provider of heat treatment and specialist thermal processing services announced that its hot isostatic pressing location in Belgium will take delivery of a new “Mega-HIP” unit which will be Nadcap capable to meet the demand of the European aerospace market over the next five years and beyond.

Bodycote expects the new high pressure, high-temperature Mega-HIP installed at their facility in Sint Niklaas, Belgium, to be operational by the end of 2018, meeting the growing demand of the European aerospace market over the next five years and beyond. This investment will increase Bodycote’s Nadcap HIP capacity globally.

Bodycote operates the world’s largest HIP equipment network with over 50 HIP vessels of varying sizes in multiple locations, providing its services and Powdermet® technologies for clients in medical, power generation, marine, nuclear, automotive, and electronics industries. The recently launched Powdermet® technologies incorporate patent-pending techniques that combine 3D printing with well-established net shape and near net shape (NNS) techniques. This hybrid technology reduces the manufacturing time and production cost of a part compared to producing the same part using 3D printing alone.

Processing capability can accommodate components which are nominally up to 2m diameter by 3.5 m high, and weighing 0.1kg to over 30,000kg. In addition to standard quality and environmental accreditations, Bodycote’s HIP facilities also hold ASTM and NORSOK accreditations.

 

 

 

“Mega-HIP” Installation in Belgium to Expand Nadcap Capacity Read More »

PA, Wash to See Increased Titanium Heat Treat Activity

Rich Harshman, ATI’s chairman, president, and CEO

A Pennsylvania-based manufacturer of specialty materials and complex components predominantly for aerospace & defense industries recently signed two new long-term pricing agreements (LTPAs) with General Dynamics (GD) Land Systems, a supply chain network provider for the U.S. military and its allies, based in Richland, Washington, to be the preferred supplier of titanium plate for the Abrams tank (United States) and the AJAX specialist vehicle (United Kingdom).

Allegheny Technologies Incorporated (ATI) will begin production of titanium products at its melt facility in Richland and will complete it at ATI’s specialty plate facility in Washington, Pennsylvania.

“We are pleased to enter into these agreements with GD Land Systems, marking the beginning of a new relationship with this strategic global customer,” said Rich Harshman, ATI’s chairman, president, and CEO. “ATI is forging a strong technology connection with GD and together we are developing specialty materials and components for improved protection and light-weighting of next-generation military vehicles.”

“Revenue from these LTPAs will total approximately $75 million combined over the contract periods. This marks a significant increase in the Flat-Rolled Products segment’s strategic aerospace and defense market sales, which are an integral part of our ongoing portfolio transformation toward more high-value products,” said Bob Wetherbee, executive vice president, Flat-Rolled Products Group.

Bob Wetherbee, executive vice president, Flat Rolled Products Group

The Abrams LTPA runs through 2019 while the AJAX LTPA runs through 2021.

 

PA, Wash to See Increased Titanium Heat Treat Activity Read More »