UPC-Marathon

18 News Chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 18 news items.


Equipment

  1. Blue M, a global industrial and laboratory ovens manufacturer, has announced the shipment of a stacked mechanical convection oven to be used for non-hazardous curing applications between 570°F and 750°F (300°C and 400°C).
  2. Hammerer Aluminum Industries (HAI) has implemented a Nitrex nitriding system at its facility in Romania, replacing the traditional salt bath nitriding process. The new system has a load capacity of 3,300 lbs (1,500 kg), is designed specifically for treating extrusion dies, and offers controlled nitriding and controlled ferritic nitrocarburizing.
  3. SECO/WARWICK recently completed three transactions: a European manufacturer of modern armament equipment and armaments supplier for NATO acquired a vacuum furnace with gas cooling and a molybdenum heat chamber; a Slovenian manufacturer ordered a vacuum furnace with 15 bar high pressure gas hardening and two nitriding furnaces; and a Turkish company purchased an induction vacuum furnace for melting and obtaining castings designed for manufacturing aviation components.

Company & Personnel

  1. Industry veteran Mark Stein was recently added to the Nitrex team as regional sales manager for Michigan territory. In his role, Mark will lead sales initiatives across Michigan, working directly with current and prospective clients to enhance service, optimize growth strategies, and ensure market demands are met. 
  2. To mark 175 years of innovation in specialty chemicals and distribution, Hubbard-Hall recently unveiled a new logo and a completely redesigned website. The updates reflect the company’s rich history and ongoing evolution, noting its founding year of 1849.
  3. Bluestreak Compliance, a quality management (QMS) and manufacturing execution system (MES), has hired Rory Godsell as its new Cybersecurity Compliance Specialist to assist clients and their vendors in achieving compliance of NIST 800-171, CMMC and DFARS. He brings expertise in cybersecurity, penetration testing, ethical hacking, digital forensics, cyber operations, and project management, to the company’s mission of advancing CMMC certification services.
  4. Steelhead Technologies, which delivers ERP, MES, and CRM solutions designed to transform job shop manufacturing, recently announced the successful completion of a $12.5M Series B funding round. This brings the company’s total funding to $23 million. 
  5. Ipsen USA announced the promotion of two team members to new roles in 2025. Matt Clinite has been promoted to Ipsen USA Sales Director, and Christina Connelly has been promoted to Director of Ipsen Customer Service (ICS) – Parts.

Kudos

  1. Kanthal, a leader in industrial heating technology, has won the prestigious industry award “E-prize” in the category Energy Optimization for its technology that helps companies and industries transform to a fossil-free production. The award is organized by Sweden’s largest business newspaper, Dagens Industri, and the newspaper, Aktuell Hållbarhet, together with the energy group E.ON.
  2. Aalberts surface technologies honored Olga Kovalenko, Patric Keune and Metin Önal for 25 years of commitment in Solingen. Presenting the certificates were Guido Heijnen, sales director, and plant manager Miguel Rodrigues.
  3. TAV VACUUM FURNACES was recently awarded the title of “Best Performer Enterprise 2024 in the Province of Bergamo.” This prestigious award is reserved for the top 1000 companies in the province.
  4. StandardAero was selected by US-Bangla Airlines, a leading Bangladeshi carrier, to provide OEM-authorized PW127M Maintenance, Repair and Overhaul Services. In addition, the company has been chosen by Brazilian Air Force to support PT6A-68C engines powering its A-29 Super Tucano Fleet, it has secured Indian DGCA Approval for its OEM-authorized PW127M Maintenance, Repair and Overhaul Services, and it has received CAAC Approval for Its LEAP-1A and LEAP-1B Engine MRO Services, enabling it to support A320neo and B737 MAX operators across China.
  5. HeatTek, a leader in manufacturing ovens and washers, recently celebrated the company’s 25th anniversary, noting its numerous achievements since 1999, including industry accolades, editorial recognition, as well as awards identifying its positive culture as an employer. “We are incredibly proud to celebrate this milestone,” says Jason Plowman, president and 2nd generation owner of HeatTek. “The success we’ve achieved over the past 25 years is a direct result of the hard work and commitment of our employees, the trust of our customers, and the support of our partners. We look forward to continuing our journey of innovation and growth in the years to come.”
  6. Ron Waligora, chief operating officer for AFC-Holcroft, recently announced his retirement date of May 4, 2025. Throughout his 36 years with the company, he moved through the engineering disciplines and eventually into a management role as mechanical engineering manager and later senior engineer manager in 2015. In the spring of 2023, Ron Waligora and Tracy Dougherty assumed the roles of chief operating officers. Upon the announcement of Ron’s retirement, Tracy assumed the role of president and CEO on January 1, 2025.
  7. Aalberts surface technologies is proud to announce they have received the EcoVadis Bronze Medal. The sustainability rating reviews a company’s management of economic, environmental, and social performance, covering different industries, locations, and company sizes contributing to business sustainability on a global scale, and is based on a “best-in-class” approach, assessing whether a company reaches the best possible level for their business activity.
  8. The Divergent team was recently granted the Nadcap 12-month Accreditation for the Additive Manufacturing (AM) scope.
  9. Solar Atmospheres Greenville, SC facility announced it has been awarded Parker Aerospace approval.
  10. Brad Stallsmith recently marked his retirement after 43 years of dedicated service at Peters’ Heat Treating. His journey has included starting the Blade Division, mentoring new team members and ensuring high standards in processing.

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Automaker To Modernize Heat Treatment Capabilities

A leading automotive manufacturer is updating its heat treating operations with Endothermic gas generators to enhance the carburizing process. The company, which produces engine parts that require high durability and wear resistance, is modernizing the facility’s aging, gas-heated generators with a more efficient, cost effective and sustainable solution.

Daniel Panny
Head of Sales in Europe
UPC-Marathon
Source: UPC-Marathon

To support the company’s modernization initiatives, UPC-Marathon, a Nitrex company, is supplying five advanced, electrically heated EndoFlex L Endothermic gas generators designed specifically for carburizing, a heat treat process that hardens surfaces by introducing carbon into the material. The facility’s production had been caught in a bottleneck due to the age of the gas-heated generators, which were consuming excessive natural gas and contributing to CO₂ emissions.

UPC-Marathon’s EndoFlex L endothermic gas generator system
Source: UPC-Marathon

“The partnership extends beyond this project,” said Daniel Panny, head of Sales Europe at UPC-Marathon. “Building on the success of past collaborations, where we upgraded legacy generators with the EndoInjector gas injection system to enhance and stabilize endothermic gas delivery, the customer selected the EndoFlex L for this major overhaul..”

Set for commissioning early next year, the Endothermic gas generators will play a key role in the manufacturer’s modernization strategy, supporting its long-term economic and environmental objectives.

The press release is available in its original form here.



Automaker To Modernize Heat Treatment Capabilities Read More »

18 News Chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 18 news items.


Equipment

  • A Canadian automotive components manufacturer recently expanded its operations with an electrically heated small batch oven to be used for curing arts. The small batch oven was manufactured by Wisconsin Oven, designed to utilize combination airflow to maximum heating rates of 650°F and temperature uniformity.
  • With the successful conversion to a four-stand finishing mill, Henan Yirui New Materials Technology Co, Ltd, officially began production. SMS Group converted an existing hot rolling mill into a tandem finishing mill by adding three new finishing mill stands, developed for refurbishing and integrating components.
  • KALLER, a manufacturer of gas springs and gas hydraulic systems based in Sweden, recently launched its fully automated line of hardening furnaces for surface coatings on gas springs. The hardening systems were supplied by Ipsen International.

Company & Personnel

  • Steve Fuller has joined the team at Nitrex HTS as the new plant general manager at their Michigan location. He brings 45 years of experience in commercial heat treating, machine tool manufacturing, fabrication, quality management, and more.
  • Bobby Boom, Tim Litchauer, and Wade Sholmire, have been added to the Superheat team as business development managers. Wade is the new National BDM, Tim will oversee the Greater Houston Area, and Bobby will manage the Southeast Texas, Louisiana, and Arkansas regions.
  • Chris Martin has been promoted to regional sales manager for the Southeast by Ipsen. Chris will be responsible for leading a team of seven that includes six field service engineers and one service administrator.
  • Adam Woelber has been promoted to manager of aftermarket parts and service at AFC-Holcroft.
  • Ethan Castle has been appointed the St. Louis plant manager for Paulo Heat Treating, Brazing, and Metal Finishing, recognized for his leadership, technical capability, and mentoring role, in addition to representing the company within the North American Diecasting Association and National Tooling and Machining Association. Ethan has also been named to Heat Treat Today‘s 40 Under 40 Class of 2024.
  • Gary Doyon has stepped down from his role as CEO of Inductotherm Group, after 15 years in the position and 38 years with the company. Mick Nallen and Satyen Prabhu have taken as co‐leaders at the company, which provides thermal processing technologies. Mr. Doyon will remain actively involved with the company, assisting with specific operational needs of other businesses owned by the Rowan family and pursuing new business avenues and opportunities for the Inductotherm Group.
  • Ipsen USA has launched its Field Service Engineer Academy, designed to be a 20-week in-depth program with classroom training and experience in the field with veteran service technicians. Darci Johnson, program and transformation manager at the company, is leading the implementation of the FSE Academy. Content will focus on the fundamentals of vacuum furnace repair.
  • Industrial furnace equipment manufacturer Gasbarre welcomed Dan Hill as product development manager; he will be based at the company’s Livonia, Michigan, facility. A licensed professional engineer, Dan brings a diverse background in capital equipment, spanning material handling, control systems, boilers and furnaces, combustion systems, and industrial washing/deburring equipment.
  • The U.S. Navy recently selected StandardAero to serve as its engine depot-level repair prime contractor to perform Rolls-Royce T56-A-427A engine MRO services, supporting the Navy’s fleet of E-2D Advanced Hawkeye aircraft. The aerospace aftermarket service supplier has also announced that Turkish and European Boeing 737 Operator Corendon Airlines has extended its contract for the support of CFM LEAP-18 engines.
  • Ipsen USA recently announced the formal launch of its Service HUB model, marking a significant shift in how the company delivers customer service and support across the United States. The program has been under the direction of Geoffrey Somary, the company’s global CEO. Currently being led by John Dykstra, chief service officer, the HUBs now provide services across a large portion of the Midwest and Southeastern United States. Lu Chouraki, manager of business development, is leading the implementation of the HUBs.

Kudos

  • James Wellborn, gas nitride manager at Advanced Heat Treat Corp, celebrates 25 years with the company.
  • Patricia Miller, director of technical services at Uddeholm, has been named the Technical Committee Member of the Year by North American Die Casting Association (NADCA).
  • Denise Blaubach, who is known as the resident flow meter assembly expert at UPC-Marathon in Wisconsin, recently celebrated 35 years with the company.
  • Constellium today announced it has achieved Aluminum Stewardship Initiative (ASI) Performance Standard Certification for all its operations, and for its corporate office in Paris.
  • Sinosteel E&T and Tenova have successfully completed the performance test for the ENERGIRON DRI Plant at the Baosteel Zhanjiang site in China. The sustainable hydrogen-based 1,000,000 tonnes/year ENERGIRON Direct Reduction (DR) plant demonstrated the nominal production of DRI, reducing carbon dioxide emissions and marking a significant step in the green steel industry. 

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Heat Treater Overhauls Aging System To Upgrade Carburizing Processes

An Italian heat treater enhanced its operations with the installation of control cabinets, allowing for real-time data analysis and more efficient management of its carburizing processes. The improvement helped minimize downtime and optimize furnace performance.

Daniel Panny
Product Manager and Head 
UPC-Marathon Europe

Despite the robustness of their three batch IQ furnaces, T.T.M. Trattamenti Termici dei Metalli Srl identified an opportunity to redefine their approach to furnace controls and automation and partnered with UPC-Marathon, a Nitrex company, to breathe new life into their aging systems. The project entailed the installation of control cabinets equipped with advanced process controllers, the integration of the controllers into a SCADA system for advanced monitoring and control capabilities. To complement T.T.M.’s technological upgrades, UPC-Marathon also installed a new gas cabinet.

“This strategic investment in modernizing the furnace controls with UPC-Marathon proved not only highly effective in resolving immediate challenges with aging controls but also more cost-effective than replacing the three furnaces,” said Daniel Panny, product manager and head of UPC-Marathon Europe.

The press release is available in its original form here.


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Manufacturer Adds Endo Generators for Wind Turbine Gearboxes

NGC Gears, a manufacturer of wind power gearboxes, has completed the installation of two additional Endothermic generators from a manufacturer with North American locations. 

UPC-Marathon, a Nitrex company, installed the Endo generators at NGC Gears‘ its new facility in Jinhu, China. This acquisition brings the total of generator sets to five since 2022, collectively generating an impressive 800 m³/h (22,252 ft3/h) capacity of Endothermic gas supplied to carburizing and hardening furnaces used for processing various gear components. The latest installations in February and March of 2024 support the heat treating operations of the company’s wind energy gearbox production.

NGC’s decision to expand capacity is in response to the growing demand for wind power solutions in China and globally. The new Endothermic gas generating systems will significantly enhance the company’s production capabilities, enabling NGC to meet increasing market needs with greater efficiency and reliability.

EndoFlex generators from UPC-Marathon (Source: Nitrex)

EndoFlex offers precise control of production media to the carburizing and hardening environments, leading to higher quality gear production with improved longevity and performance. The result is improved carburizing and hardening processes, higher-quality hardened gears, reduced operating costs, and increased efficiency, as well as immediate cost savings through reduced electricity and gas consumption and minimized waste.

Johnny Xu, general manager at UPC-Marathon China, shared, “The latest EndoFlex investments align with NGC’s development of low-consumption, high-efficiency gearbox products for large-scale onshore and offshore wind turbines.”

This press release is available in its original form here.


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Automotive Manufacturer Orders Second Endo Generator

An automotive manufacturer in South America has recently placed a follow-up order for a second Endothermic generator from a manufacturer of industrial process control, automation, and digitalization solutions with North American locations.

UPC-Marathon, a Nitrex company, installed a 200 m³/h EndoFlex unit last year. The new generator, with a similar capacity, aims to enhance stability, to ensure consistent composition and gas flows, and to prioritize quality of automotive gear boxes while achieving efficiencies in heat treatment operations.

UPC-Marathon EndoFlex unit (Source: Nitrex)

Prior to adopting the EndoFlex solution, the manufacturer relied on four generator units, each with a capacity of 70 m³/h and consuming 80 kW of power. With the same 80 kW of power consumption, the EndoFlex generator delivers a 200 m³/h capacity.

This transition to the new unit represents a 75% reduction in power consumption and a contribution to operational efficiency and sustainability efforts. The new generator streamlines maintenance procedures, adheres to stringent quality standards, and reduces CO2 emissions. Control over gas quality and production for the neutral hardening furnace enhances product quality, reduces operating costs, and optimizes energy consumption. By automatically adjusting gas production to match real-time furnace demand, the generator eliminates overproduction and waste.

Marcio Boragini
Sales Director for Brazil at UPC-Marathon

“We’re proud to continue our partnership with this automotive customer,” remarked Marcio Boragini, UPC-Marathon’s Sales Director for Brazil. “Moreover, EndoFlex . . . empower[s] the manufacturer to achieve their business objectives fast, while reinforcing our commitment to [drive] success together.”

This press release is available in its original form upon request.


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Manufacturer Adds Gas Generator To Improve Sustainable Heat Treating

HTD Size-PR Logo

Marcio Boragini
Sales Director for Brazil at UPC-Marathon
Source: LinkedIn

A gas generator was recently installed for Jomarca, one of the biggest manufacturers of fasteners, bolts, nuts, and fixing elements in Brazil. The generator will supply exothermic gas to a continuous wire annealing furnace, which is part of the manufacturer’s efforts to meet market demand efficiently and sustainably for baling wire in the construction industry.

Using exothermic gas instead of nitrogen, the company expects to reduce operating costs, increase production efficiency, and improve the wear properties and finish of its wire products.

“By providing them with our latest generator technology," commented Marcio Boragini, sales director for Brazil at UPC-Marathon, "we have helped Jomarca improve process efficiency, achieve sustainability, and exceed their customers’ expectations for high-quality wire products.”

Jomarca already owns two endothermic gas generators from UPC-Marathon, a Nitrex company with headquarters in North America. In March of this year, the company upgraded its wire operations with a 150 m3/h capacity ExoFlex generator to ensure consistent gas composition and prevent scale formation on the wire surface. 


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Endo Gas Upgrades Heat Treat for Nordic Traction

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Nordic Traction Group, a manufacturer of traction chains and tracks for forestry and agricultural machinery, recently upgraded their heat treatment operations by installing a new endothermic gas generator system.

Daniel Panny
Head of Sales
UPC-Marathon in Germany
Source: LinkedIn

To carburize its traction chains, Nordic Traction Group, with manufacturing locations in Finland and Scotland, added the EndoFlex™ S system. The system, from UPC-Marathon, a Nitrex company with North American locations, replaces an outdated generator. The new system improves process reliability and product quality and requires less preventative maintenance.

“Since the EndoFlex™ S produces only the amount of gas required by the carburizing furnace, there is zero waste in endogas production. This also allows Nordic Traction to save big by maximizing energy usage and gas consumption,” said Daniel Panny, Head of Sales at UPC-Marathon.


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Endogas Generator Increases Efficiency for OWZ Ostalb

HTD Size-PR Logo

Daniel Panny
Product Manager
UPC-Marathon in Germany
Source: LinkedIn

OWZ Ostalb received a new electrically heated endothermic gas generator. The company wanted to replace the old generator since it had no automatic process control and was unable to control the dew point efficiency in situations where the ambient air changed too much. The old components, which were difficult to replace, further reduced the generator’s overall efficiency.

OWZ Ostalb, a commercial heat treatment company in Aalen, Germany, received the EndoFlex™ S from UPC-Marathon, a Nitrex business unit, in late 2021.

"The customer chose us," says Daniel Panny, product manager at UPC-Marathon in Germany, "because we offered [a] gas mixing and control system, the EndoInjector™, and the [. . .] ReactionCore™ multi-retort system to deliver a reliable, on-demand supply of quality endogas, resulting in significant CO2 savings for their heat-treating operations."

The EndoFlex™ S that was purchased is the electrically heated version with an air cooler, an automatic nitrogen purge system, and additional CH4 monitoring to meet the highest safety standards.


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29 Quick Heat Treat News Chatter Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 29 news bites that will help you stay up to date on all things heat treat. 

 

Equipment Chatter

  1. Baowu Aluminum Technology Co., Ltd.’s continuous annealing and chemical pre-treatment line for processing strip coils for the aluminum market supplied by Tenova produced its first hot coil.
  2. A Midwest manufacturer of brass components is upgrading their heat treat capabilities with a new furnace from Gasbarre Thermal Processing Systems.
  3. Plastometrex, a materials science startup, is working with global testing and inspection provider Element Materials Technology.
  4. A global bearing manufacturer decided to furnish one of its Chinese plants with a vacuum furnace by SECO/WARWICK with gas quenching, carburizing (LPC), and carbonitriding (LCPN).
  5. To support R&D and additive manufacturing projects, Solar Atmospheres of California has added some small vacuum furnace capacity to their equipment offerings.
  6. An Indian manufacturer of feed machinery and contractor for “turnkey” agricultural engineering projects has placed an order with SECO/WARWICK for a Vector® vacuum furnace with vertical insertion of loads.
  7. Heat treatment specialist Bodycote provided solutions for the world’s first hydroformed architectural stainless-steel façade screen that was manufactured by German fabricator Edelstahl-Mechanik. This screen was installed in the newly constructed Science and Engineering Complex at the Harvard University campus in Boston, MA.
  8. SECO/WARWICK will install a continuous line for controlled atmosphere brazing (CAB) of large-dimension battery coolers at the plant of a European manufacturer of heat exchangers.
  9. Gasbarre Thermal Processing Systems integral quench furnace line was recently commissioned to a manufacturer of specialty nut and bolt assemblies in the eastern U.S.
  10. One of the largest Brazilian hardening plants has started to operate a SECO/WARWICK Vector® vacuum furnace.

Personnel/Company Chatter

  1. With increased interest in U.S. semiconductor research and manufacturing, ECM USA, Inc. recently announced a strong bi-monthly sales order pattern for 2021 related to their product expansion both in research & development and with laboratory furnace systems.
  2. Pfeiffer Vacuum introduced OmniControl® universal control unit for pumps and measurement instruments.
  3. Ipsen reported a surge in interest for standardized equipment and revealed a steady increase of orders for TITAN® vacuum furnaces this year, with five in July. Clients range from those in cutting tools and machinery to additive manufacturing and aerospace.
  4. Heating technology company Kanthal announced the agreement to divest its semiconductor capital equipment business to Yield Engineering Systems, Inc., headquartered in Fremont, CA.
  5. Bodycote increased hot isostatic pressing capacity in Greenville, SC.
  6. Nitrex, a global provider of fully integrated surface treatment solutions, has announced that G-M Enterprises has made its official market debut under the Nitrex banner as of January 2022.
  7. Nancy Easterbrook has joined HarbisonWalker International (HWI), a refractory products and services supplier in North America, as the director of Recycled Materials.
  8. HarbisonWalker International is building a manufacturing and service hub for its steel customers in North America.
  9. During the Metal Treating Institute’s (MTI) Fall Meeting, Ipsen, along with several other vested organizations, presented donations to support the MTI Educational Foundation, which provides scholarships for the next generation of heat treating industry professionals.
  10. GHI Smart Furnaces celebrated the 84th anniversary of their founding in December 1937.
  11. HeatTek announced the purchase of an additional facility in Ixonia, WI to serve primarily as a distribution center for the rapidly growing company’s components and spare parts inventory. This expansion follows another plant acquisition in West Allis, WI.
  12. Hubbard-Hall announced that they’ve made the Dow product line available on their eCommerce site.

Kudos Chatter

  1. Leading women at HarbisonWalker International (HWI) based at the company’s headquarters in Pittsburgh, PA have recently been recognized for their work: HWI has promoted Melissa Bihary to vice president of People and Organizational Effectiveness Also, the — the workforce development and education partner of the — has presented Bryn Snow, director of Application Technology-Nonferrous/Glass at HWI, with a STEP Ahead Award. Lastly, Jodi L. Allison, CAP,OM, has been promoted to chief executive assistant & administrative manager at HWI.
  2. At the recent Metal Treating Institute (MTI) 2021 Fall meeting held in San Antonio TX, Ed Engelhard, vice president of Corporate Quality, has been recognized with the MTI Award of Industry Merit. This award is given in recognition of current/ongoing commitment to the betterment of the commercial heat treating industry with one or more significant accomplishments.
  3. Tony Karadimas has been nominated as vice president of UPC-MARATHON Sales and NITREX.
  4. Bodycote in Syracuse, NY passed certification to AS9100 standard with zero findings.
  5. A group of 70 employees and management of SECO/WARWICK located in Świebodzin, Poland planted 3,000 beech seedlings on Lumberjack and Forester World Day.
  6. Nitrex Metal, Inc., global provider of fully integrated surface treatment solutions and technologies, was selected to be part of a “Global Thought Leaders” series broadcast on CBS News.
  7. Deep Cryogenics International trademarked the slogan “Infinitely Renewable, Infinitely Recyclable” for the use of liquid nitrogen in their deep cryogenic treatment process.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to bethany@heattreattoday.com.

 

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