Heat Treat Furnaces

Heat Treater To Receive 2 Furnaces

François Studer SA, a Swiss commercial heat treater with 45 years of experience, will advance their hardening capabilities with the order of two furnaces: a vacuum furnace with 15 bar abs high-pressure gas hardening and a furnace for tempering with vacuum purging.

The new solutions from SECO/WARWICK will help increase processing capacity while maintaining the processed element’s high precision and quality. This is important to the heat treater, a hardening plant that processes two truckloads of charges every day.

“We are constantly developing,” commented Francois Studer, CEO of Francois Studer S.A. “We needed to add the capacity to utilize vacuum carburizing, pre-nitriding for carburizing technology and low-pressure carbonitriding, and the new Vector fits these needs perfectly. The retort furnace, on the other hand, significantly increases the hardening plant’s processing capacity in terms of time-consuming tempering and nitriding processes using ZeroFlow technology.”

The vacuum furnace on order by the hardening plant enables efficient processes to be carried out at a vacuum level in both medium and high ranges. The round heating chamber allows for oversized loads. Combined with dedicated LPC, HPGQ technology and a high vacuum system, the furnace will meet the heat treater’s requirements for hardening and carburizing a wide range of various parts.

Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

The partial pressure system used helps to prevent evaporation and sublimation of alloying elements from the load surface during the vacuum heat treatment or vacuum brazing process. Partial pressure control is important when processing many materials to prevent the heating chamber evaporation and contamination. Isothermal quenching provides control of the cooling process by automatically managing the load temperature and the gas blower motor control using a frequency converter. The carburizing and low pressure carbonitriding (LPCN) options, which the furnace for François Studer SA is equipped with, enables precision processing to increase the steel surface hardness during the entire thermal process.

“The Vector furnace will streamline and increase the hardening process capacity and improve process efficiency. The advantage of this product is a large working space which can be adjusted to an oversized load, using the round heating chamber’s advantages. This is the so-called golden mean for many commercial heat treaters, also because it can be equipped with numerous additional options. With limited production areas, multifunctional, failure-free furnaces are worth their weight in gold for commercial heat treatment,” added Maciej Korecki, VP of the Vacuum Furnaces Team at SECO/WARWICK.

The second furnace on order is a horizontal retort furnace for gas nitriding using ZeroFlow technology and for high tempering with vacuum purging.

The press release is available in its original form here.


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USAF Metals Technology Personnel – Qualified to Heat Treat on 50+ Systems

Richard B. Conway
Founder/Director/CTO
DELTA H® Technologies, LLC
Source: DELTA H

Multiple military facilities now operate more than 50 heat treat systems from a North American furnace and oven supplier. These facilities include Air National Guard bases, USAF bases stateside, Guam, Alaska, and Hawaii, Air Bases in Japan, Germany, United Kingdom – Royal Air Force, Middle East, the U.S. Navy, U.S. Coast Guard, and U.S. Army facilities.

The systems from DELTA H included either single, dual or triple chamber designs of both the heavy duty commercial aviation standard models DCAHT® / SCAHT® Series, the supplier’s Defender Series – developed for the armed forces, and aircraft composite walk-in ovens.

All systems are in full compliance to NAVAIR Tech Order 1-1A-9, and meet AMS2750 accountability standards for accuracy, temperature uniformity, calibration, and secure batch records.

Ellen Conway Merrill with USAF Metal Technology personnel
Source: DELTA H TECHNOLOGIES, LLC

Richard Conway, director & CTO of DELTA H®, shares: “It is a deep honor and humbling for the DELTA H team to support our armed forces. We take the utmost care to ensure the best of our craftsmanship and abilities are utilized to deliver the finest heat treating equipment for aircraft maintenance to our Warfighters.”

Military personnel are provided full operator and heat treating and maintenance training, as well as on-site qualifying assistance to meet and maintain the stringent pyrometry standards. Successful trainees receive Certificates of Training as qualified to use their DELTA H® furnace for heat treatment of aircraft parts.

This press release is available available upon request.


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Heat Treat Bench-Top Box Furnace Delivered to Equipment Distributor

HTD Size-PR Logo

A highly uniform box furnace was sent to a distributor of equipment to maintenance repair and overhaul (MRO) facilities located throughout the world. The furnace manufacturer is based in Pennsylvania and supplies this equipment for lab samples and general manufacturing.

The L&L Special Furnace Model XLB124 has working dimensions of 11” wide by 10” high by 22” deep. The furnace is capable of heat treating and tempering. It is equipped with a sealed case for inert atmosphere capability, as well as a fully functional atmosphere control panel with pressure regulator, flowmeter and manual shut-off valve. Two-zone, long-lasting solid-state contactors control the power, and the furnace hearth is a rugged cordierite plate with ceramic support.


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2 “Heavy Duty” Furnaces Expand Tempering Capabilities for Ohio Heat Treater

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Twin convection furnace systems were recently supplied to Winston Heat Treating. The furnaces replaced two older tempering systems. The new systems are for ferrous alloys and aging PH stainless steels.

David Reger
President at Winston Heat Treating
Source: LinkedIn

The SCAHT®-HD (Heavy Duty) Series furnaces, from DELTA H®, are set up with Instrumentation Type B and have two load thermocouples. The furnaces have a certified TUS volume of 2 feet wide, 1.5 feet high and 2 feet deep with a maximum continuous operating temperature of 1,200°F.  Both are designed to receive baskets of parts from many nearby heat treating operations for secondary heat treatments. Temperature control and data acquisition are provided by Super Systems and feature the SSi 9130 controller/programmer. ATP qualified them as Class 2 (+/- 10°F) from 300°F to 1200°F.

“We were looking for a partner to replace existing tempering furnaces that had become too costly to maintain and could no longer meet required pyrometry standards. Our goal was to install reliable and modern furnaces that were specialized for our small batch/job shop work," said David Reger, president at Winston Heat Treating and a Heat Treat Today's 40 Under 40 recipient.

 

 


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Twin Heat Treat Furnaces Delivered to RIDGID® TOOLS

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Nic Willis
Metallurgist/Heat Treat Manager
Emerson Professional Tools
Source: DELTA H

RIDGID® TOOLS received twin furnace systems from a North American supplier. These systems will heat parts from ambient to 975°F, soak for two hours, cool to 120°F, soak two hours, and then repeat. This will increase the production capacity of the company's current operations. 

The furnaces, from DELTA H®, feature a stainless steel interior with low mass ceramic fiber insulation for minimal heat retention, are designed to receive baskets with parts from an Ipsen Titan vacuum furnace, and include a floor guide system to enable precise load placement.

Roseanne Brunello, director of Sales at DELTA H®, has the honor first revealing the company's logo.
Source: DELTA H

"We had a challenge with utilization of our [current] vacuum furnace where a secondary heat treatment might be better accomplished with a convection furnace," explained Nicolas (Nic) Willis, metallurgist/heat treat manager at Emerson Professional Tools, provider of RIDGID® TOOLS. "This would dramatically increase the production capacity of our vacuum furnace and fully [optimize] this process. The extreme and demanding rapid heating and cooling cycles called for a unique convection furnace design."  

"I have known Nic for many years, including the Cleveland Chapter of ASM International where we both served as officers – and was honored to nominate him to the Heat Treat Today's 40 Under 40 Class of 2020," comments Rosanne Brunello, director of sales at DELTA H. "The process here was a challenge, but our CTO, Richard Conway, answered the call with an innovative and unique furnace design."

Main Photo Caption: Nicolas (Nic) Willis, Metallurgist/Heat Treat Manager at RIDGID® TOOLS and Richard Conway, Director/Chief Technology Officer at DELTA H®

 

 


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Heat Treating with Pumpkins?

OCHappy Halloween! Instead of the spook, we wanted to give you something to celebrate this weekend the way YOU know how to: through heat treating. Whether you know a heat treater on a tight budget or your shop is ready to "try something new", we want to show you TWO uses of pumpkins for your shop this Fall.


Pumpkins as Furnaces

Pumpkins make great ovens. The orange gourds, commonly converted into jack-o-lanterns this late-October, have a proven degree of structural integrity that can maintain heat for one cycle.

This process works best for heat treating parts that need to be introduced to gaseous H2O during the cycle time.

As you can clearly see below, the pumpkin can serve as a "furnace" for special parts.

  • Dimensions: 11.5" outer diameter x 11" total height; heating chamber is 10.75" diameter x 10.25" height; wall thickness is 3/4"
  • Temperature: range from 0-450 degrees Fahrenheit lasting 1 cycle (max)
  • Materials: organic matter derived from Cucurbita pepo

Cycle times may vary depending on the size and quality of vessel. For the example used in this article, the cycle ranged from roughly 0.75-1.25 hours. Controls are not included.

Find more pumpkin furnaces from this Texas supplier.

Find more traditional atmosphere furnaces here.

Pumpkins as Heat Treated Parts

Pumpkins don’t just make great furnaces, they are also parts to be heat treated. If it's slow on the shop floor this Fall, just take a lousy pumpkin from your doorstep and get to work!

While a pumpkin does have more prep involved, word has it this “part” is edible, too. Follow these steps when these parts come to your shop:

  1. Be sure that the coating used for the part is of highest quality. Cinnamon, allspice, and a hint of salt with olive oil have the right chemical composition for this part.
  2. When applying the coating, it is imperative to evenly distribute it across all parts in order to achieve consistent, predictable results.
  3. I'll leave the heat treating to you, but I recommend an open flame furnace for these parts. In this instance, discoloration is to be expected, but this is typically what customers want to see. Bonus: No quenching or cleaning required.
  4. Transfer parts to a cooling location.

For best results, heat treat parts in small batches.

Videos in this feature:

Cooking Inside A Pumpkin!

Grilled Pumpkin Recipe For Halloween

Continuous atmosphere protection sintering heat treatment furnace

 

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Five Tips for Furnace Preventive Maintenance

 

Source: Lindbergh/MPH 

 

Reactive maintenance is expensive and usually requires downtime, holding up production. In contrast, preventive maintenance keeps these failures from occurring, which results in cost savings for manufacturers. Research shows that preventive maintenance can produce a 12 to 18 percent cost savings as opposed to other reactive maintenance programs.

In this Heat Treat Today Best of the Web feature, Lindbergh/MPH offers important preventative maintenance tips for heat treat furnaces.

Preventive maintenance is a list of regularly performed procedures that decreases the likelihood of a piece of equipment failing. It is performed by operators while the machine is in good working order. Regular maintenance also keeps equipment running at top performance and extends its life.

5 Preventive Maintenance Items for your Heat Treat Furnace

Heat treat furnaces are used in many manufacturing processes, including tempering, preheating, quenching, stress relieving, annealing, and more. Many factors, including high temperatures, place considerable wear and tear on the furnace components. Eventually this can cause bearings to flake, leaks to develop, and other problems to come up. Small issues can lead to mechanical failures over time that in turn lead to reactive maintenance.

Some common preventative maintenance services for heat treat furnaces include:

  1. Tuning Combustion Systems – Component wear, high temperatures, and other factors lead to burner settings drifting over time. This ultimately affects efficiency, fuel usage, emissions, and product quality. Tuning the combustion system maintains optimal performance and efficiency rates, limits excess emissions, and improves product quality.
  2. Bearing Inspections – Functional bearings are crucial to any machine, but even properly installed and operated bearings wear down over the course of time. The contact surfaces of bearings repeatedly withstand compressive loads, which eventually causes the surfaces to flake. Inadequate lubricant, improper lubricant type, breakage, wear, corrosion, and other factors can lead to bearing failure. A broken or seized bearing can stop equipment, potentially bringing the entire production line to a halt.
  3. Leak Testing – Even the smallest leak can reduce production performance and possibly result in system failure. Preventive maintenance for leaks includes testing gas shutoff valves and gas train piping for leakage.
  4. Lining Inspections – Gradually the lining of a heat treat furnace may succumb to chipping, cracking, or bubbling. Disruptions to the integrity of the lining, left unchecked, can lead to contamination that harms the quality of the product. Lining inspections prevent contamination.
  5. Safety and NFPA Testing – Safety and National Fire Protection Association (NFPA) testing protects clients from potential damage. It also ensures that preventive measures against workplace accidents are in place.

Read more, The Benefits of Preventive Maintenance

(source: Lindbergh/MPH)

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