TEMPERING NEWS

Large Car Bottom Furnace for US Heat Treater

HTD Size-PR LogoFrom the southeastern U.S., a leading manufacturer of specialty alloys, pipes, tubes and fittings has placed an order for a large gas fired, car bottom furnace that is scheduled for delivery in Q4 2021.

The furnace from L&L Special Furnace Company will be used for normalizing various steels and specialty alloys at temperatures up to 2,200°F (1,200°C). It will also be used to preheat, stress relieve and temper various steels and large pipe fittings.

The L&L model FCG4410 has working dimensions of 48” wide by 48” tall by 120” deep. Uniformity of ±25°F ( 12.5°C) or better is expected throughout the work zone. Complete factory testing and on-site commissioning is included.

The gas fired furnace uses six medium velocity burners that fire over and under the load. The furnace car moves in and out of the unit on supplied railroad type rails. The door is mounted to the car and is motorized with all required stops and clearances. The side seals are pneumatic and seal to the car bottom once the car is inside the furnace. Castable piers provide good support for up to a 10,000 pound load. The furnace is completely insulated with ceramic fiber modules.

The control is a floor-standing NEMA12 panel with fused disconnect at the source. All fusing and interconnections are included. The furnace is controlled by a Eurotherm Nanodac program control with two slave units. Three-zone control is provided to promote uniformity. Overtemperature protection is provided along with a six-input paperless chart recorder and jack panel.

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Tool & Die Manufacturer Increases Heat Treat Capacity

HTD Size-PR LogoA leader in the “Tool & Dies” sector — voestalpine High Performance Metals Polska -- placed an order for a retort tempering furnace with vacuum purging. The furnace will be used for tempering tool steel after the gas quenching process.

While this is the first opportunity for the company and SECO/WARWICK to cooperate after the global-pandemic-caused crisis, the contract is the result of long-term cooperation between the supplier and voestalpine High Performance Metals Polska Sp. z o.o. (formerly Bohler Uddeholm Polska). A retort tempering furnace with vacuum purging will complete the production line installed in Łomianki near Warsaw. The facility is currently operating the equipment delivered previously from the supplier, including a hardening furnace and a tempering furnace. Another furnace will significantly increase the capacity of the hardening plant.

Cezary Żurada
President of the Management Board
voestalpine High Performance Metals Polska

“Voestalpine High Performance Metals Polska is a partner whom we’ve known for many years," said Maciej Korecki, VP of the Vacuum Business Segment, SECO/WARWICK Group. "We know their needs, we are able to provide advice and most importantly, customize the equipment to their specific needs. Our relationship is not just superficial — we learn from each other, and thus we know the challenges they face in their day-to-day production."

Vacuum furnaces are perfect for hardening and tempering. They are characterized by the high-quality of processed parts, much lower number of hardening deformations and the absence of batch oxidation which directly translates into significant money savings.

“Our main goal was to increase the capacity. Our machinery park has already included a SECO/WARWICK tempering furnace, which has proved itself perfectly," summarized Cezary Żurada, president of the Management Board of voestalpine High Performance Metals Polska. He continued, "It is worth noting that despite being less demanding, the tempering process usually takes more time than the hardening process. Therefore, in order to be able to make full use of the hardening furnace, for tooling steel we needed two tempering furnaces. Now we will be able to make production more dynamic and conquer new markets."

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Kentucky Machine & Engineering Upgrades Furnace for Heat Treat

HTD Size-PR LogoKentucky Machine & Engineering, a machine repair business in Cadiz, Kentucky, upgrades their old gas fired furnace with a dual chamber furnace-over-oven unit. They will use the furnace to shorten their lead times on parts fabricated for their customers.

Source: Lucifer Furnace
Kentucky Machine and Engineering Representative Standing Next to Lucifer Furnaces Unit
Source: Lucifer Furnaces

Both chambers of the Lucifer Furnaces Red Devil Dual Chamber furnace-over-oven are 12”H x 14″W  x 24″L; the upper chamber is programmed to heat to 2200°F while the lower oven reaches 1200°F. Dual Chamber furnaces allow a user to harden in the upper chamber then temper/draw in the lower convection oven. Both chambers are lined with 4.5″ multilayer lightweight firebrick insulation and mineral wool backup precision dry-fit to allow for thermal expansion while minimizing heat loss. Easy to replace heating elements simplify maintenance.

“By not having to outsource this piece of the process,” said Amy Kuberski, CFO at Kentucky Machine & Engineering, “the increased size capability and the addition of the draw oven feature saves us a lot of extra time without having to be at the mercy of someone else’s schedule.” She added, “We were so pleased with the ease of installation to first use! Furnace was ready to go.”

Kentucky Machine & Engineering, Inc. have specialized in serving the steel, aluminum, automotive, and heavy equipment industries since 1971. From large machine repair or building new to quality fixtures, they strive to make their customer’s downtime as minimal as possible.

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Global Metal Equipment Producer Acquires Two Heat Treatment Furnaces

A global producer of highly engineered metal earth moving, construction, and mining wear equipment recently commissioned two large capacity heat treatment furnaces. As part of this turn-key contract, Can-Eng Furnaces International Ltd. designed and commissioned individual tempering and stress relieving furnaces. Both heat treatment systems were assembled and tested at Can-Eng’s Niagara Falls facility prior to shipment and commissioning at the customer’s facility.

The furnace systems were part of a major expansion by the customer to satisfy increased demand for large steel castings and weldments used as part of their equipment designs. Both furnaces are equipped with high efficiency, natural gas-fired heating and recirculation systems that have demonstrated to exceed the requirements of AMS-2750 temperature uniformity. Both systems integrated the company’s preferred PLC hardware, which was upgraded to include a more flexible safety rated PLC over conventional hardwired safety circuits.

(source: CAN-ENG)

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Medical Implant Components Manufacturer Receives Two Floor-Standing Furnaces

A furnace manufacturer based in Pennsylvania, USA, has shipped a floor standing forging furnace for use in hot forming of medical implant parts along with a floor standing tempering furnace to a manufacturer of medical implant components located in the Northeastern United States.

The FWE422 forging furnace

The forging furnace is a L&L Special Furnace Co., Inc. model FWE422 with working dimensions of 48” wide by 24” high by 24” deep and heats to a temperature of 1,800°F. The furnace features a vertical door with adjustable stops. These stops allow the door to be stopped at a predetermined location during the heating process for minimal heat loss.

The tempering furnace is model XLE3636 with a vertical door and 12” diameter, air-cooled convection fan and roller hearth. It has an effective work zone of 34” wide by 30” high by 32” deep. The furnace is used to temper hot formed parts and other thermal processing duties.

 

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Fastener Manufacturer Invests in Belt Furnace for Tempering of Automotive Parts

STALMAX, a manufacturer of fasteners, is investing in a belt furnace for tempering in a protective atmosphere. The provided equipment is designed for hardening fasteners, such as bolts and nuts, intended for the automotive industry. The main element of the line is a belt furnace equipped with a muffle, in which the heat process is conducted in a protective endothermic atmosphere.

The applied design solutions allow for a high evenness of temperature uniformity to be achieved. The automated process of the work of the ATG processing line by SECO/WARWICK, equipped with a weighing system, enables a precise loading of the treated elements on the hardening furnace belt.

STALMAX vice president, Robert Jeż, says, “SECO/WARWICK with their solutions answers real manufacturing needs, and ATG-type line is a guaranteed fulfillment of the industry’s and the clients’ requirements. The partner has not only offered an excellent furnace, but also protected us in case of an unwanted failure. In accordance with individual needs, components of element coding have been introduced and are connected to the alarm base (PLC) and electric documentation of the control system. Such a solution allows to immediately identify the failure and the damaged element.”

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Vacuum Brazing, Quench and Temper Furnaces Part of Heat Treat Expansion

A Polish heat treatment provider recently announced the startup of vacuum brazing processes at its newest plant in Kalisz for the power generation and aerospace industry. The new facility houses vacuum furnaces as well as borescopes, spectrometer, welding systems, hardness testers, selective plating equipment and a sandblasting cabinet.

In addition, Hauck Heat Treatment has invested in the installation of new heat treatment equipment at their Dzierżoniów location, including new sealed quench furnaces (batch size 910mm x 760mm x 1220mm), one tempering furnace and one endogas generator.

The company also reported that its services to the Eastern European market have expanded with the addition of thermo-chemical treatment, carbonitriding.

 

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Austempering Heat Treatment Expands into Arkansas

Steve Metz, Vice President of Sales and Marketing for Applied Products, Inc.

A Michigan-based company that specializes in austempering heat treatment technology recently announced expansion plans that will include a 51,000-square-foot heat treatment plant in Fort Smith, Arkansas.

The new location for Applied Process, Inc., will contain six furnaces and is expected to be fully operational in the 3rd quarter of 2018 to serve their customers in the automotive, agriculture, aerospace, heavy truck, railroad, mining sectors, as well as the military, throughout the Midwest and South. The company’s plants in Livonia, Michigan, and Oshkosh, Wisconsin, will remain in operation, the latter housing the world’s largest integral quench batch austempering furnace which is capable of austempering parts up to 20,000 lbs. in weight.

Rusty Rainbolt, plant manager, Applied Products, Inc., Fort Smith

“The additional capacity in Fort Smith will allow us to continue to offer industry-leading levels of customer service, quality and turn time,” said Steve Metz, Vice President of Sales and Marketing for Applied Process, Inc.. “The new facility will allow us to expand into new markets and serve a broader geographic customer base.”

Rusty Rainbolt, who has been with Applied Process for three years on the sales team, will be plant manager at the Fort Smith site.

 

 

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Rotor Clip Purchases Complete Heat Treating Line

Rotor Clip, a New Jersey-based manufacturer of retaining rings, wave springs, and self-compensating hose clamps and supplier to aerospace, automotive, industrial, oil & gas, and medical industries, has purchased a complete batch carburizing and austempering line.

The full line consists of a UBQA (universal batch quench austemper) furnace, a washer with transfer pump, temper furnace, transfer car, scissor lift table, and stationary table, all provided by AFC-Holcroft.

The UBQA furnace is designed for neutral hardening, austempering, and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Parts subjected to the austempering process are shown to have improved mechanical properties such as strength and toughness along with improved dimensional control during processing.

Rotor Clip, which is celebrating its diamond anniversary, is headquartered in Somerset, New Jersey, with locations in Europe and Asia. The company’s products are found in components such as ABS brakes, air conditioning compressors, and steering gears to electric vehicle assemblies, and medical equipment.

 

 

 

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TimkenSteel Increases Quench-and-Temper Capacity with New Facility

A leader in customized alloy steel products and services has brought online its newest thermal-treatment asset and has begun processing orders for the oil and gas industries.

Tom Moline, Executive Vice President of Commercial Operations, TimkenSteel

The $40 million advanced quench-and-temper facility, located at the company’s Gambrinus Steel Plant in Canton, Ohio, increases TimkenSteel’s existing capacity by 50,000 tons or 45 percent and brings the company’s total annual thermal-treatment capacity to 500,000 process tons.

“We’re pleased to bring this newest asset online now that market demand for thermal-treated bars and tubes has increased,” said Tom Moline, executive vice president of commercial operations. “The advanced quench-and-temper facility is the largest of our four thermal-treatment facilities and enables us to meet customer needs faster and at more precise specifications. In addition to servicing automotive applications, this will be especially beneficial for our oil and gas customers’ most demanding applications in down-hole tools and top-of-hole infrastructure.”

TimkenSteel announced its plan to build the advanced quench-and-temper facility in October 2014. The company announced earlier this year that it expected the startup to occur in the fourth quarter, after deferring commissioning of the facility in response to market conditions.

Manufactured by SMS Group with custom modifications made by TimkenSteel’s in-house team of scientists and engineers, the facility can accommodate 4-inch to 13-inch bars and tubes.

 

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