HEAT TREAT NEWS INDUSTRIES

Solar Manufacturing Business Agreement with Graphite Machining, Inc.

Graphite Machining, Inc. (GMI) of Topton, PA and Solar Manufacturing of Souderton, PA have been cooperating for the past year on the development and testing of a new graphite board material and its application for vacuum furnace hot zones. This new graphite board material has undergone extensive thermal and vacuum testing to prove its improved thermal efficiency and excellent vacuum performance compared to prior or present graphite board designs.

GMI intends to market this new graphite board under the name of HEATGUARD insulation while Solar Manufacturing will incorporate this new material into its vacuum furnace hot zones under the trade name of HEFVAC™ (High Efficiency Vacuum).

Frank C. Schoch president of GMI states “After extensive testing against our existing and competitive insulating materials, Solar Manufacturing and Graphite Machining combined our respective experience and created this new thermally efficient graphite board insulation material.”

Incorporating this new HEFVAC™ board insulation, Solar Manufacturing has now developed a proven more thermally efficient vacuum furnace hot zone design that is capable of achieving faster and better vacuum levels because of the HEFVAC™ sealed and low moisture absorption structure.

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Nucor to Acquire Plate Mill in Texas

Nucor Corporation (NYSE: NUE) announced today that it has agreed to acquire Joy Global’s steel plate mill in Longview, Texas, for approximately $29 million. The mill produces carbon and alloy plate products with heat-treating capabilities and has an annual capacity of 180,000 tons.

“This acquisition builds on our strategy to capture a growing share of higher value-added plate products and complements the capabilities of our two existing plate mills,” said John Ferriola, Chairman, CEO and President of Nucor. “The Longview mill will serve as a valuable addition to Nucor’s plate product offerings, which we believe can be further leveraged by our Nucor commercial team.”

The mill produces specialty plate products with the capability of producing plate that can range from 1 to 12 inches thick and up to 138 inches wide.  Approximately 140 non-unionized teammates work at the Longview mill.

Nucor’s existing plate mills are in North Carolina and Alabama and have a combined capacity of 2.9 million tons per year.   Nucor’s existing mills produce plate for manufacturers of barges, bridges, heavy equipment, rail cars, refinery tanks, ships, wind towers, armor and other markets. Nucor plate products are also used in the pipe and tube, pressure vessel, transportation and construction industries.

Nucor and its affiliates are manufacturers of steel products, with operating facilities primarily in the U.S. and Canada.  Products produced include: carbon and alloy steel — in bars, beams, sheet and plate; steel piling; steel joists and joist girders; steel deck; fabricated concrete reinforcing steel; cold finished steel; steel fasteners; metal building systems; steel grating; and wire and wire mesh.  Nucor, through The David J. Joseph Company, also brokers ferrous and nonferrous metals, pig iron and HBI/DRI; supplies ferro-alloys; and processes ferrous and nonferrous scrap. Nucor is North America’s largest recycler.

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Manufacturer of Industrial Burners to Collaborate with Polish Furnace Manufacturer REMIX

The German specialist for industrial burners NOXMAT is seeking to enter into ground-breaking sales- and service collaboration with the Polish furnace manufacturer REMIX. This will enable NOXMAT to provide customers in Poland, Ukraine and Belarus with premium industrial burners combined with extensive services. http://remixsa.pl/en

“Focusing on innovation and energy efficiency, REMIX represents the same mission statement as NOXMAT. Therefore, we consider this collaboration groundbreaking and are positive that it’s going to open up new opportunities for us in Eastern Europe. It’s our goal to break into the markets of these three countries“, Matthias Wolf, CEO of NOXMAT, amplifies his idea. http://noxmat.com

Contacts on the spot

From now on, companies in Poland, Ukraine, and Belarus engaged in the heat-treating industry are enabled to access high quality NOXMAT-burners. REMIX is a specialist contact on the spot that provides support and consulting service in your native language. Moreover, the company performs professional maintenance services and offers trainings on advanced maintenance.  In addition to their energy-efficient recuperators and cold air burners, NOXMAT also provides  radiant tubes made of steel or ceramic.

Strategic expansion

REMIX is headquartered in Świebodzin, which is halfway between Frankfurt/Oder and Posen and about three hours away from the NOXMAT headquarters in Oederan. To NOXMAT, the collaboration with the Polish specialists for furnace equipment is another accomplishment in their mission to expand their business on a worldwide level. The company focuses on advanced collaborations with strategic partners and carries on expanding their global service and sales network consistently.

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Bodycote Greenville Open for Business

Bodycote, the world’s largest thermal processing services provider, is pleased to announce that its new plant in Greenville, South Carolina is open for business. The facility is now ready to process metal and alloy parts that require brazing or vacuum heat treating services.

The new Greenville facility primarily serves the Southeast region’s manufacturers and their supply chains in the aerospace, defence, energy and medical industries. The plant is expected to receive Nadcap accreditation by the end of 2016, offering quality assurance based on stringent auditing standards for the aerospace and defence industries. Bodycote intends to offer additional services from the facility in the future in response to customer demand.

This investment is part of Bodycote’s further expansion in the Southeast USA. Bodycote is committed to offering world-class heat treating and specialist technology services and is investing in improvements as part of an ongoing strategy to provide the best possible capabilities, mix and geographical network to better serve customers.

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AICHELIN Group Acquires AFC-Holcroft, a US Market Leader in Heat Treatment Solutions

On July 12, 2016, the Austrian AICHELIN Group acquired US-based Atmosphere Group, holding company of AFC-Holcroft. The two groups are a perfect fit: Both are leading market players with a long-standing history and state-of-the-art technologies and services in the industrial area of heat treatment solutions. AICHELIN Group – with its manufacturing companies AICHELIN, EMA Indutec, SAFED, BOSIO and Noxmat – is a leading provider of high-quality plants and systems. AFC-Holcroft is the US market leader in the production of industrial furnace equipment for ferrous and non-ferrous metals. Other main companies of Atmosphere Group are Atmosphere Heat Treating and Austemper Inc. Until now, Atmosphere Group was privately held. The parties agreed not to disclose details and the price of the transaction.

The acquisition complements the geographic presence of AICHELIN Group and strengthens the Group’s overall market position as one of the leading global heat treatment groups. The AICHELIN Group is now the largest provider of Atmosphere furnaces world-wide. With a strong presence in Europe, North America and Asia, the joint annual turnover generated by 1,100 employees amounts to over EUR 195 million (2015). The group operates a network in 32 countries.

“This is a major step in AICHELIN Group’s strategy of building a global, dynamic group of companies specializing in heat treatment solutions”, says AICHELIN Group’s CEO Peter Schobesberger. “With AFC-Holcroft as a member of our Group, we further evolve into a truly global company with strong local roots in the most important markets. We have an excellent, complementary geographical footprint and will further strengthen our leading positions.” Bill Disler, CEO of AFC-Holcroft, adds: “AFC-Holcroft celebrates its 100th anniversary this year. With AICHELIN Group as our new owner, we are sure to combine our long-standing traditions with an innovative future. AFC-Holcroft will benefit from being embedded into a family of strong global companies and brands.”

Extended product portfolio and services for customers AICHELIN Group’s business model covers all stages of the lifecycle: From design, engineering, manufacturing and installation at customer sites to comprehensive maintenance and spare part services. By combining the networks of AICHELIN Group and AFC-Holcroft, customers will get the best of two worlds: An enlarged, high quality product portfolio as well as a process innovative, world-wide service network. “Together, we have an ideal position to service our customers in the best possible way. They can benefit from our extended project capabilities and the most reliable technology of three continents. Additionally, we will continue to focus on innovation and exploit all our joint possibilities”, says Schobesberger.

As the next step, a process will start to integrate AFC-Holcroft and its sister companies into AICHELIN Group’s network in the coming months. AFC-Holcroft’s headquarters will remain in Wixom, Michigan. The current top management stays in place and most customers will keep their key account managers.

“We want to play an active role in the consolidation of the heat treatment market. We aim at joint growth and a sustainable profitability, for the benefit of our customers, stakeholders and employees”, closes CEO Schobesberger.

AICHELIN Group Acquires AFC-Holcroft, a US Market Leader in Heat Treatment Solutions Read More »

Steel Dynamics to Acquire Vulcan Threaded Products to Expand SBQ Finishing Capabilities

Steel Dynamics, Inc. (NASDAQ-GS: STLD) today announced that it has entered into a definitive agreement to acquire 100% of Vulcan Threaded Products, Inc. (“Vulcan”). Established in 1978, Vulcan is based outside of Birmingham, Alabama and is the nation’s largest manufacturer and supplier of threaded rod products, and also produces cold drawn and heat treated bar. Steel Dynamics plans to purchase Vulcan for $126 million, inclusive of $42 million in working capital, which is subject to typical post-closing adjustments. The purchase price will be paid in cash from available funds. The transaction is expected to be immediately accretive to 2016 earnings and cash flow per share.

“During 2015, we identified the pursuit of higher-margin downstream business opportunities that utilize our steel products in their manufacturing processes, as one of our target growth objectives,” stated Mark D. Millett, President and Chief Executive Officer. “A strategy intended to reduce volatility during both strong and weak market cycles, given steel raw material supply optionality. During weak steel demand environments these businesses could purchase steel internally from our own mills, thus increasing SDI’s steel mill utilization. As a consumer of special-bar-quality products currently produced at our Engineered Bar Products Division, Vulcan depicts this model perfectly and fits well within our core operating strengths.”

Vulcan has a diversified product line, evenly distributed amongst threaded steel rod, cold finished bar processing and heat treated bar. It shipped approximately 89,000 tons of these products during the trailing twelve month period ended March 31, 2016. Historically Vulcan has purchased nearly 20,000 tons of steel from the company’s Engineered Bar Products Division (“EBD”). Based on capabilities, Steel Dynamics believes this internal volume could grow in the near term to between 30,000 and 50,000 tons, or just under ten percent of EBD’s total 2015 shipments.

“Vulcan has been a valued customer of our Engineered Bar Products Division for over a decade. I congratulate Bill and Kent Upton on the creation of a tremendous company and team. We are looking forward to welcoming the employees and customers of Vulcan into the Steel Dynamics family. We are excited to add the quality of Vulcan’s brand and products to our portfolio,” concluded Millett.

The transaction is valued at approximately 5.0 times trailing twelve month March 31, 2016 EBITDA, excluding potential income tax-related benefits. The transaction is subject to customary conditions and receipt of regulatory approvals. Steel Dynamics expects to obtain all necessary regulatory approvals and complete the transaction by August 2016.

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Foundry Sector’s Expectations

BOTW-50w  Source:  Foundry Gate

“India is the third largest manufacturer of metal castings globally, producing approx 10 million tonnes of castings in various metals.

The Institute of Indian Foundrymen (IIF) is the apex industry body promoting the competitiveness of India’s foundry industry. There are about 5,000 foundries in India largely in the MSME category.

The foundry or metal casting industry is a key component feeder for the various sectors such as auto, auto components, railways, agro, tractors, textile, cement making, electrical machinery, earthmoving machinery, power equipment, defence equipment, and aero and space industry its sustainable growth has become more important today than ever before given the emphasis of the government on “Make in India”.

Read More:  Foundry Sector’s Expectations

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Largest Commercial Vacuum Furnace Nearing Completion

Solar Atmospheres of Western Pennsylvania and Solar Manufacturing, Inc. have been very busy these days building the largest vacuum furnace anywhere in the world.  The working hot zone of this high vacuum (three 35 inch Varian diffusion pumps) furnace is 80 inch diameter X 48 feet long with a maximum operating temperature of 2400°F.  Thirty five points of temperature will be surveyed to within +/- 10°F per the stringent AMS 2750E specification. The robust US Patented dual load car design will have the capacity to transfer up to 150,000 pounds of material in and out of the furnace.  For dimensionally critical, near net shaped jobs, the dual load car design will also have the capability to maintain the critical support needed at elevated temperatures to keep parts flat to within .030 inches.

All of the major components have been delivered and installed.  The gas and water systems are in place.  The remaining installation of all the electrical components and wiring will occur over the next several weeks.  This multi-million dollar project is expected to be completed in June with the commissioning of the furnace into production in July of 2016.  This unique piece of equipment will not only open up new production opportunities within the North American vacuum heat treating markets, but also internationally.

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Ipsen Ships Seven Vacuum Furnaces

Ipsen recently shipped seven furnaces around the globe, which will be used to support the Aerospace, Automotive and Power industries. This selection of shipments included both custom-built furnaces and standard TITAN® furnaces that were sent to customers in Alabama, California, Missouri and Texas, as well as China and Japan.

The equipment shipped ranged from a vertical, bottom-loading MetalMaster® with an 84″ x 84″ (2,134 mm x 2,134 mm) molybdenum hot zone traveling to California to a TITAN® H2 vacuum furnace that was sent to Japan. Other furnaces shipped included horizontal MetalMaster furnaces, H2- and H4-sized furnaces from Ipsen’s TITAN line and a Global Vertical furnace from Ipsen’s TurboTreater® line. Overall, these shipments represent Ipsen’s ability to provide sophisticated and intuitive heat-treating solutions through an all-inclusive product line that supports various applications and processes.

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Solar Manufacturing, Refrac Systems Partner to Build Furnace System

Refrac Systems of Chandler, Ariz., contracted Solar Manufacturing to design and build a large 100-ton-load gas fan quench vacuum hot press (GFQVHP) system for its aerospace diffusion-bonding operation. Refrac Systems, working with Solar’s engineering team, selected a derivative of Solar’s standard internally quenched 2-bar vacuum furnace as the base design of the system. The new system contains many new designs, as it needed to be both an automated vacuum hot press and be extra versatile for making super plastically formed and diffusion-bonded (SPFDB) aerospace structures. Solar Manufacturing expects to ship the GFQVHP unit in July.

The furnace chamber for this unit was built by Amity Industries of Douglassville, Pa.  Beckwood/Triform of St. Louis, Mo., was selected to build the large 100-ton four-post hydraulic press frame for the system. The control console unit was built by Optima-Stantron of Lawrenceville, Ga. Final assembly, testing and start-up of the system is projected for the fourth quarter of 2016 in Chandler.

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