HEAT TREAT NEWS INDUSTRIES

Continental Motors to Consolidate Manufacturing in Alabama and Germany

Continental Motors Group Ltd. (CMG), an AVIC International Holding Corp. company, will consolidate all manufacturing operations into its advanced manufacturing centers located Alabama and Germany. The manufacture of CMG’s line of OEM-quality FAA approved parts for Lycoming engines, as well as the full line of Titan Experimental and Certified engines that are currently produced in CMG’s San Antonio, Texas, facility will be transferred as a result of this consolidation.

Over the past few years, Continental Motors has invested significantly in advanced manufacturing equipment, processes, and people while implementing manufacturing techniques and lean tools based on the Toyota Production System. As each current manufacturing site uses similar processes to make similar parts and assemblies, the relocation of the products currently produced at CMG-San Antonio will allow better utilization of the technical capabilities, lean principles, and capacity invested in the Alabama and German facilities since 2011.

“Continental Motors has grown significantly in the past three years in both products and facilities as we strive to become the leader in GA propulsion for small aircraft,” said Rhett Ross, CMG president and CEO. “However, as we have seen our business grow in the number of products, customers, and operating sites, it has become apparent that changes are needed to make us more responsive to the needs of our customers. After significant review, we felt that we needed to simplify the business, not in products or services, but in the complexity of our operations. Our commitment remains to the products first developed at CMG-San Antonio, and more importantly, to the people affected by this difficult decision,” he finished.

This move will take time to complete. The company expects to work closely with its dedicated employees and its Master Distributor, Aviall, to complete this move without interrupting the availability of the parts and engines within the Titan product family. As far as the general aviation market customers are concerned, it will be business as usual because plans and products are in place to assure a smooth transition along with continuous service and support

Further, CMG has established a leadership team that will work directly with San Antonio team members to help them transition to new roles within the CMG family of businesses or to find new opportunities within the San Antonio business community.

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Heat Treat TV: 48′ Vacuum Furnace Installed in Western Pennsylvania

Take a look at this fascinating time-lapse video of a 48 foot vacuum furnace being installed at a leading commercial heat treat shop in western Pennsylvania. The furnace was manufactured by Solar Manufacturing and will be used for vacuum processing very large, long, and/or heavy aerospace, automotive and energy sector parts. Watch it now by clicking here or on the image below.

Solar Atmospheres' 48' Vacuum Furnace 2

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Norsk Titanium to Build World’s First Industrial-Scale Aerospace Additive Manufacturing Plant in New York

State Releases First Funds for Signature Economic Development Project for Initial Lot of 20 Norsk Titanium MERKE IV™ Rapid Plasma Deposition™ Machines to Launch Aerospace Factory of the Future

Norsk Titanium AS, the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components announced today the State of New York, in partnership with SUNY Polytechnic Institute, has placed an order for an initial lot of 20 of Norsk Titanium’s patented MERKE IV™ Rapid Plasma Deposition™ (“RPD™”) machines.  The order is in accordance with an approved state budget allocation to facilitate Norsk Titanium’s US subsidiary building and operating the world’s first industrial-scale metal additive manufacturing plant in New York with the following details:

  • Plattsburgh, New York selected as the location for the world’s first Rapid Plasma Deposition™ factory
  • Facility to be operational by the end of 2017
  • The first 20 MERKE IV™ RPD™ machines establish a baseline production level of 400 metric tons per year of aerospace-grade, structural titanium components
  • The New York program envisions a capacity ramp-up to a total of 40 MERKE IV™ RPD™ machines capable of up to 800 metric tons per year, which will be consumed to meet increasing demand from the aviation industry
  • New York State investment advances Norsk Titanium’s production of the first 20 machines
  • New York has released an additional $4.0 million in planning funds for the Norsk Titanium US industrial-scale Plattsburgh factory

“We are proud to be a part of the unwavering vision and leadership of Governor Cuomo and are moving forward in support of his efforts to revitalize upstate New York with jobs, technology and community pride,” said Norsk Titanium Chairman of the Board John Andersen, Jr. “Our researchers have spent ten years pioneering the Rapid Plasma Deposition™ process that is now ready to cut millions of dollars in cost from the world’s premier commercial and military aircraft, and with the foresight displayed in other sectors, the State of New York is the ideal place to launch this manufacturing revolution.”

“Today marks the beginning of a new era in the way aircraft, marine vessels, automobiles, spacecraft and many industrial products are designed and built,” said Norsk Titanium President & Chief Executive Officer Warren M. Boley, Jr. “Not only are we creating jobs, huge economic impact and great visibility for the wider Plattsburgh community, we are also making history by kicking off a new phase of on-demand, near-net-shape manufacturing that sets a new benchmark of efficiency and customer responsiveness.”

“This unparalleled investment by Governor Andrew Cuomo in the North Country’s aerospace sector brings together a leading-edge global company in Norsk Titanium with an established high-tech aviation ecosystem in the region and the state, a perfect match that will create good paying advanced manufacturing jobs in Plattsburgh while advancing New York’s leadership in this dynamic and growing industry,” said SUNY Polytechnic Institute Vice President Christopher Walsh. “SUNY Poly is proud to partner with Norsk Titanium to bring this revolutionary technology to market and to continue to drive cutting edge research in all of the state’s nanotechnology-enabled industries.”

Under the terms of the deal, Norsk Titanium US will provide additional investment into the Plattsburgh operation that is expected to bring the total program commitment to the $1 billion dollar level over the initial 10-year period of operations. A $125 million New York investment in the Norsk Titanium US Plattsburgh factory was approved in the 2016-2017 State budget and first highlighted by Governor Cuomo on April 1, 2016 during the North County Highlights budget address in Albany.

Norsk Titanium US is also partnering with the North County Chamber of Commerce in Plattsburgh to support and promote the successful launch and growth of Norsk’s industrial-scale factory including workforce training, economic development and STEM outreach including specific educational programs for SUNY Plattsburgh, local community colleges and other schools in the region.

Norsk Titanium’s proprietary RPD™ process works by feeding titanium wire into a set of plasma torches protected by a cool argon environment that has made it possible to replace legacy forged parts, which take months and even years to develop and produce, with precision, additive manufactured components. The company has signed numerous contracts with the top echelon of aerospace manufacturers and tier-1 suppliers interested in leveraging RPD™ to cut cost and lead time from airframe and engine programs.

Norsk Titanium RPD™ components have equivalent strength to forgings, but are delivered inexpensively and efficiently, with unprecedented part cost and design-to-market speeds.

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BILSTEIN CEE a.s. Orders EBNER HICON/H2® Bell Annealer Facility

BILSTEIN CEE a.s, based in the Czech Republic, is part of the globally active BILSTEIN GROUP. The BILSTEIN GROUP produces various grades of high-quality cold rolled strip for a wide variety of applications.

Two years ago an order was placed with EBNER to supply a HICON/H2® bell annealer facility to heat treat steel strip coils, comprising four workbases.

Although this facility was commissioned successfully less than one year ago, BILSTEIN CEE a.s. awarded EBNER the contract for the expansion of this facility by a further three workbases.

The new workbases will be commissioned in 2017, increasing production by about 60%.

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Throughput I Bluestreak™ Announces 10-year Anniversary with New QMS

Throughput Consulting announced that its functionality has recently expanded to include a robust and compliant quality management system (QMS), which is fully integrated within the existing Bluestreak™ platform.

“Our drive for constant innovation has always been at the forefront of everything we do. The growing demand to manage and track industry specifications, such as AIAG, API, AMS, AS, ASME, ASTM, ISO, NADCA, NADCAP, SAE, TS, MedAccred, plus specific internal and Prime’s specifications, is the result of this new direction for Bluestreak™, ” states Todd Wenzel, CEO of Throughput Consulting.

Concurrent with the announcement of the QMS system, it was also noted that the company celebrated it’s 10 year anniversary.

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Ellwood Texas Forge Navasota Completes Forgings for Boeing

gI_164487_July2016On July 19, 2016, Ellwood Texas Forge Navasota, LLC (ETFN) made its first production shipment of 15-5PH flap-track forgings for the 737 program to the Boeing Portland (Oregon) fabrication facility. Ellwood and Boeing had concluded negotiations on a new multi-year contract in May of 2015, and shortly thereafter began the qualification processes and testing required, ultimately resulting in the successful production of the flap track forgings. ETFN looks forward to a long term relationship with Boeing, exploring new opportunities across all airplane programs.

About Ellwood Texas Forge Navasota, LLC

ETFN is one of two closed die forging companies owned by Ellwood Group Inc., headquartered in Ellwood City, PA.  Located in southeast Texas, ETFN uses conventional hammers, computer controlled counter blow hammers and computer controlled presses to manufacture near net closed die forgings out of carbon, alloy, stainless and titanium.  ETFN also has in-house die sinking, cutting, heat treatment, testing and machining capabilities.

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SMS Supplies Heat Treatment Line to Axis Pipe and Tube

SMS group has supplied and successfully commissioned a heat treatment facility and pipe threading line, which includes two 4-axis CNC threading machines, at Axis Pipe and Tube, based in Houston, Texas, U.S.A.

The two new plants for the Bryan, TX, works enable the company to produce OCTG tubes (Oil Country Tubular Goods) used in natural gas and crude oil production. With the new state-of-the-art equipment, Axis Pipe and Tube will extend its product range opening up new customer segments.

SMS group supplied a heat treatment line, including a natural gas-fired walking-beam hardening and tempering furnace, a water quenching unit and a 10-roll hot straightener, to produce tube grades of up to HCP110. The supplied pipe threading line features two 4-axis CNC threading machines, which operate on the principle of stationary tool and rotating tube. A hydrostatic pipe tester with a maximum test pressure of 15,000 psi, a finishing section and all pipe handling equipment for the threading line were also part of SMS group’s scope of supply. The pipe handling equipment is designed to prevent pipe-to-pipe contact after threading. The tubes and pipes processed on the threading machines will conform to manufacturing standards as per API 5CT.

Thanks to this project, Axis Pipe and Tube is now even better prepared to fulfill the ever more exacting quality and productivity demands of the market at present and in the future.

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Nitrex Expands, Adds Three Nitriding Systems

Nitrex Metal supplied three supersized nitriding heat treatment systems to US commercial heat treater Nitrex Inc., which recently completed phase one of a 12,000 square foot (1115 m2) expansion at its facility in Aurora, Illinois, a town on the outskirts of Chicago.  The expansion has increased the plant’s nitriding capacities to accommodate parts up to 177” (4.5 meters) long and loads of up to 25,000 pounds (11,300 kg). All systems are equipped with NITREG® nitriding/nitrocarburizing technology, making it possible to meet AMS 2759/10 specifications for nitriding and AMS 2759/12 for ferritic nitrocarburizing. Additionally ONC® technology is available for in-process post-nitriding and -nitrocarburizing oxidation to enhance the corrosion resistance of an already treated part.

According to Tom Copper, General Manager of Nitrex Inc. – Chicago Operations, the primary motivation for the capital upgrades at his plant was that “Nitriding large diameter parts and gears had been limited to furnaces in captive heat treat shops. The same is true for long parts, tubes or shafts. Our new nitriders provide a solution to this underserved market segment.” Along with the new furnaces, phase one of the expansion involved the addition of a new two-story office building and an upgraded metallurgical laboratory.

In the second phase of expansion, the Illinois facility will add another large nitriding system from Nitrex Metal, with a working envelope of 137” Ø by 98” height (3.5 m Ø x 2.5 m H), and a load capacity of 55,000 pounds (25,000 kg). This furnace will offer the same NITREG® process capabilities and will be equipped to meet aerospace standards. The furnace is expected to commence production by January 2017.

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Scunthorpe United’s New Stadium Will be Built Using Homemade Steel

Scunthorpe United’s new state-of-the-art stadium will be built using homemade steel after the Iron forged a new partnership with British Steel.

The agreement will also see British Steel’s new brand appear on the League One club’s kit for the 2016-2017 season.

British Steel’s Commercial Director Peter Hogg said: “We’re delighted steel made in Scunthorpe will be used in The Iron’s new stadium. It promises to be one of the finest grounds in the Football League and it makes perfect sense that we join forces on this project.

“Scunthorpe steel has already been used in many top class sporting venues, including the Olympic Stadium that West Ham United are moving into and Manchester City’s Etihad Stadium. And while we are a global company, support from the communities we operate in is crucial – so this is a huge show of confidence in British Steel and the quality of steel we produce.”

Peter Hogg said: “British Steel’s core values are pride, passion and performance – values I know we share with Scunthorpe United

The agreement between British Steel and Scunthorpe United will also see the two organisations work together on a series of community projects, with a particular focus on schools, education and training.

Scunthorpe United chairman Peter Swann said: “British Steel and Scunthorpe United are both at the heart of the community and we are proud to be working together.

“Everyone in the town was delighted when British Steel was launched on June 1 as we all know how vital the business is to our local economy. Thousands of our supporters either work at British Steel, have done so in the past or have friends and relatives with close links to the industry so it is only right that we should support an organisation that means so much to this area.

“However, our decision to use British Steel from Scunthorpe in our new stadium is not based on sentiment alone. British Steel has a global reputation for producing the highest quality steel and you can find it in some of the most famous buildings and stadiums in the world. We want the best for our club, and that’s what British Steel provides.”

The steel for the new stadium will be made in Scunthorpe and rolled at British Steel’s Teesside Beam Mill.

Scunthorpe Site Multi-Union Chairman Paul McBean said: “Together British Steel and Scunthorpe United will make a great team. I’m sure that the many Scunthorpe United fans who work at British Steel in Scunthorpe will be delighted to know that when they cheer the Iron on in their new stadium, they will do so proud in the knowledge that they helped build it.”

Scunthorpe United’s new 12,000 seat stadium is being built as part of the Lincolnshire Lakes housing development to the west of the town.

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Heat Treater Adds Federal Firearms Licenses

The Burton Ave., Waterloo, Iowa and Monroe, Michigan locations of Advanced Heat Treat Corp. applied for and received federal firearms licenses (FFL). The company’s two other locations, Waterloo, Iowa, and Cullman, Alabama, already have FFL. Company officials indicated the driving force behind seeking the additional licenses was based on the fact that the processes conducted at each location vary and that requests were being received for more traditional heat treat methods like carburizing and carbonitriding. All four facilities now have FFL.

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