SECO/WARWICK

Vacuum Furnaces for Dies for Automotive Industry

A company in the automotive industry is expanding its hardening plant and has ordered a new vacuum furnace. The furnace introduces a heat treatment strategy for large die processing. 

Maciej Korecki
Vice President of the Vacuum Segment
SECO/WARWICK
Source: SECO/WARWICK

The Vector vacuum furnace produced for Isoflama by SECO/WARWICK Group will help to achieve an effective solution for the heat treatment of dedicated parts – the hardening of very large dies for large presses used in the automotive industry. It is also equipped with an efficient cooling system and a large working zone with increased load support beam capacity, enabling work with very heavy dies.  

“The customer wanted to shorten the heat treatment cycle time. We have used a number of modifications in this furnace, which are a response to the commercial heat-treating plant’s specific needs.” commented Maciej Korecki, vice president of the Vacuum Segment at SECO/WARWICK Group. 

Łukasz Chwiałkowski, sales manager for this project, adds, “This time too, we have created a unique furnace based on a standard solution. We have reinforced the support beam under the hearth to increase the process load rating by more than 60%. This was a key modification which will allow this Brazilian commercial heat treater to process heavy and large dies for the automotive industry.

Press release is available in its original form here.

Lukasz Chwiałkowski
Sales Manager
SECO/WARWICK
Source: SECO/WARWICK



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15th CAB Line Ventures to Mexico

After 15 years of collaboration, a new CAB furnace designed for production of heat exchangers for delivery vehicles, trucks, and cars is set to begin operating in Monterrey Mexico.

This 15-year collaboration between SECO/WARWICK and their Asian partner began in 2010 when the two began working together on solutions for heat exchanger production for trucks, passenger cars, and new energy technologies. The new CAB line that will operate in Mexico is equipped with a thermal degreasing furnace, preheating chambers, a radiation furnace, a deicing furnace, a final cooling chamber, and an advanced control system. These features are designed to meet the requirements of the automotive industry, as well as ensure long-term and reliable operation.

Liu Yedong
Managing Director
SECO/WARWICK China.
Piotr Skarbiński
Vice President of Aluminum and CAB Products Segment
SECO/WARWICK

“We can say that this is the jubilee 15th order, exactly on the 15th anniversary of our cooperation beginning,” said Piotr Skarbiński, vice president of the Aluminum and CAB Products Segment at SECO/WARWICK Group.

The CAB line with a 1,400 mm wide belt ensures excellent temperature uniformity across the entire width, which translate into the final product quality,” Liu Yedong, managing director of SECO/WARWICK China added.

Press release is available in its original form here.

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Aviation Industry Supplier Expands with HPGQ Furnace

A screws and fasteners manufacturer for the aviation industry is expanding its heat treating operations with a vacuum furnace with high-pressure gas quenching (HPGQ) and high vacuum for multipurpose and dedicated applications. The vacuum’s heating chamber is 16x16x24 in (400x400x600 mm), a compact design that accommodates the company’s small in-house hardening plant while still being large enough to enable efficient heat treatment of multiple components at once.

Maciej Korecki
Vice President of Vacuum Business Segment
SECO/WARWICK

The SECO/WARWICK furnace is designed with the ability to work on both nitrogen and argon and includes a round heating chamber with a temperature uniformity of +/-9oF (+/-5oC), and convection heating up to 1590°F (850°C). The Vector HV (high vacuum) furnace meets standards required in the heat treatment of components intended for the aviation industry; material heating processes require cleanliness (which is why an additional argon-partial pressure system was used) and a high heating temperature of 2192oF (1200oC).

“The Client required very short cooling times, which are possible with the use of a 15 bar abs gas blower,” said Maciej Korecki, vice president of the vacuum segment, SECO/WARWICK Group. “Our advantage is that it is a proven solution (our standard but adapted to the partner’s specific requirements). Vector offers wide personalization possibilities, which significantly reduces project costs and ensures faster implementation time.”

Press release is available in its original from here.



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Auto Parts Manufacturer Adds EV/CAB Line

A continuous line for protective atmosphere brazing has been contracted by a company involved in the research, development, and production of precision metal parts for the automotive industry. The EV/CAB line is intended for the production of large-sized electric vehicle battery coolers.

Piotr Skarbiński
Vice President of Aluminum and CAB Products Segment
SECO/WARWICK

The EV/CAB line, manufactured and delivered by SECO/WARWICK, will help the company in their manufacture of automotive heat exchangers and is the first for the company, which has production plants in the US as well as Singapore, Malaysia, Thailand, Germany, and China.

“CAB continuous furnaces use a variable speed drive (to transport products) with a stainless-steel mesh conveyor belt. The controlled atmosphere brazing process heats the product to the brazing temperature, while maintaining a uniform product temperature in a protective nitrogen atmosphere devoid of oxygen,” said Piotr Skarbiński, vice president of the Aluminum Process and CAB Business Segment at SECO/WARWICK. “Societal awareness related to the need to care for the natural environment is growing globally, and consistent legal changes in this direction are causing the electromobility sector to grow.”

The CAB line ordered involves a hybrid gas-electric heating method and consists of a 1.6 m wide furnace TTBB chamber, radiation preheating chamber, radiation brazing furnace, cooling chamber with air jacket, final cooling chamber and control system. The furnace is fully electric; however, at the client’s request, space was provided for the installation of gas-powered heating, which provides the flexibility for future savings. Radiation CAB furnaces provide continuous brazing of products with similar dimensions and features. The temperature is distributed evenly over the entire length of the belt due to several independent heating zones.

In addition to manufacturing electric vehicle battery coolers, the company produces precision metal parts for the computer and telecommunications industries.

Press release is available in its original from here.



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Aviation Research Improved with Vacuum Furnace

A manufacturer of aviation engine parts is enhancing its research capabilities with the acquisition of an adapted vacuum furnace to investigate the improvement of aviation components. The company has plans to build a new research center where the customized furnace will be used for laboratory materials testing.

Maciej Korecki
Vice President of Vacuum Business Segment
SECO/WARWICK

The manufacturer currently operates a SECO/WARWICK vacuum furnace used in the production of aircraft engine parts. The newly purchased Vector® furnace is equipped with isothermal quenching, which allows the cooling process to operate with better control of the load temperature and blower control using a frequency inverter. In addition, the SECO/PREDICTIVE system, a furnace monitoring and diagnostics option, allows users to detect the risk of failure before it occurs and thus minimizes unplanned downtime.

“Compact, specially adapted Vector furnaces are suitable for both scientific institutes and production plants that are looking for new material solutions and want to improve their components,” said Maciej Korecki, vice-president of the Vacuum Furnace Segment at SECO/WARWICK. “This furnace will not be used in series production, but in development processes, contributing to the creation of innovative solutions for the aerospace industry.”

SECO/WARWICK rebuilt the heating chamber so that the dimensions of the working space allow for effective development processes and installed a temperature uniformity system for temperatures reaching above 2372oF (1300oC). The purpose of personalization is to enable the system to produce an effective heat treatment of dedicated parts provided for the investment project, specifically R&D research on aircraft engine parts.

The Vector furnace designed for this client is characterized by the use of two gases: argon for partial pressure (ensuring the process purity, required by restrictive aviation standards) and nitrogen for hardening. It also has a dew point sensor for each gas. This is a system which solves one of the critical aspects of heat treatment, which is to prevent water vapor condensation, causing the processed load surface oxidation.

Press release is available in its original form here.



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Auto Parts manufacturer Adds EV/CAB Line

An auto parts manufacturer that specializes in the production of radiators and air conditioning systems recently ordered a fully electric furnace for brazing aluminum in a protective atmosphere. The EV/CAB line is designed for the production of tubular and plate-fin heat exchangers with uniform temperature distribution across the 1300 mm wide belt.

Piotr Skarbiński
Vice President of Aluminum and CAB Products Segment
SECO/WARWICK

SECO/WARWICK designed the uniform temperature distribution feature in the equipment to meet the company’s quality requirements of the finished products. The CAB line on order, the first this manufacturer has acquired from SECO/WARWICK, provides the continuous brazing of products with similar dimensions and features. The temperature is evenly distributed over the entire width of the belt due to several independent heating zones, resulting in long-term operation under industrial conditions.

“Uniform temperature distribution across the entire belt, regardless of how wide it is, is an important consideration influencing the final effect of the production,” said Piotr Skarbiński, vice president of the Aluminum Process and CAB Business Segment at SECO/WARWICK. “Our furnaces provide an optimal brazing temperature profile and a very clean atmosphere necessary to maintain high process quality. In China, we sell CAB lines for manufacturers of electric vehicle battery coolers, as well as for manufacturers of other heat exchangers. The furnaces on order by this partner are powered by electricity, making them ecological and free of CO2 emissions.”

Press release is available in its original form here.



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Aviation Industry Supplier Expands Vacuum Heat Treatment Capabilities

A company that supplies metal injection molded components for the aviation industry has expanded its production capabilities with a vacuum furnace. This solution will increase the capacity to provide hardening process services while meeting aviation standards required by the industry.

Sławomir Woźniak
President of the Management Board
SECO/WARWICK Group

The Vector® vacuum furnace will process materials using an additional argon hydrogen partial pressure system, providing heating at a high level: 2192˚F (1200˚C). This is SECO/WARWICK‘s second collaboration with the company, one of the largest manufacturers offering metal injection molding technology with manufacturing capabilities including vertical integration of finishing technologies such as nickel and trivalent chromium electroplating, vacuum heat treatment and seal hardening, as well as precision grinding and CNC machining with micron tolerances.

“This partner is a global brand which has shown their trust in us for the second time by ordering a vacuum furnace, which we will now be able to service locally and more comprehensively,” said Sławomir Woźniak, president of the management board, SECO/WARWICK Group.

The furnace’s pumping system enables vacuum processes to be carried out in medium and high ranges, thanks to the use of a very good pumping system, and incorporates three process gases: argon, nitrogen, and hydrogen.

Press release is available in its original form here.



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CAB Capabilities Expanded for Heat Exchanger Manufacturer

An aluminum heat exchanger manufacturer specializing in the production of heat exchangers recently expanded its production capabilities with a semi-continuous furnace for controlled atmosphere brazing (CAB) aluminum components. The system for semi-continuous operation, based on the cycle multi-stage division, is designed to increase the efficiency and quality of the heat exchangers with ribbed plate construction.

Piotr Skarbiński
Vice President of Aluminum and CAB Products Segment
SECO/WARWICK

SECO/WARWICK provided this CAB system, often chosen by the HVAC industry and manufacturers of car parts, for the industrial production of heat exchangers. The semi-continuous operation mode ensures uniform heating of elements even with above-average dimensions.

“The key advantages of this solution includes higher hourly efficiency — modern brazing technology ensures shorter production cycle time; stable and repeatable quality — the advanced brazing atmosphere control system minimizes the risk of defects, guarantees faster maintenance as well as no production downtime. . . . The semi-continuous CAB system is popular because it allows users to realize a reduction in costs while producing atmosphere brazing with exceptional quality control,” said Piotr Skarbiński, vice president of Aluminum Process and CAB Business Segment in the SECO/WARWICK Group. “We supply solutions to many companies in Asia, and a large part of the contracts are the result of recommendations we receive from our customers.”

The CAB line includes a drying furnace, an inlet purging chamber, a patented heating and brazing chamber, an intermediate cooling chamber with an air jacket and a direct final cooling chamber. The product moves between stages in a horizontal position based on a continuously adjustable cycle time, depending on the load’s type and configuration. The semi-continuous operation mode ensures that even large-sized heat exchangers will be heated evenly during the correct process time.

Press release is available in its original form here.



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22 News Chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 22 news items.


Equipment

  1. ROGESA Roheisengesellschaft Saar GmbH has commissioned SMS group to carry out a comprehensive modernization of blast furnace 4 (BF4), which will extend the service life of the blast furnace and ensure effective monitoring of the hearth lining. The contract includes the planning and delivery of the Paul Wurth hearth lining and multi thermocouple sensor probes (MTPs), as well as technical support during the installation phase at the in Dillingen, Germany, location. Additionally, Future Forgeworks, a steel manufacturer based in Brisbane, Australia, has commissioned SMS group to supply the nation’s first continuous mill technology (CMT® 350) mill. Future Forgeworks’ landmark project, the Swanbank Green Steel Mill Project, will produce rebar steel in an endless process for the Australian company, guaranteeing low carbon emissions and highly efficient production. 
  2. Piper Industrial Manufacturing Company, a Piper Aircraft, Inc., subsidiary, has acquired a Flexform™ fluid cell press from Quintus Technologies, expanding its equipment inventory to target the growing demand for low volume, high-complexity sheet metal forming. The company provides turnkey world-class manufacturing solutions.
  3. Steel producer Colakoğlu Metalurji AS, has placed an order with SMS group for the modernization of the laminar cooling section and the downcoiler in its 1,850-millimeter hot strip mill. With the completion of the laminar cooling system upgrade, the Turkish company plans to enter the market for wear-resistant steel grades. Additionally, Fujian Kebao Metal Products Co., Ltd., a subsidiary of Fujian Sanbao Group, has contracted with SMS for two tinplate continuous annealing lines (TIN CALs).
  4. A heat and energy management company that produces approximately 2 million complex parts per year has expanded with a custom-made VAB furnace for vacuum aluminum brazing. SECO/WARWICK has delivered the furnace to the company, located in the Czech Republic.
  5. Aluminum and renewable energy company Hydro has decided to invest in a new sow casting line at Husnes to increase its primary aluminum casthouse flexibility. The company’s primary plant produces low-carbon extrusion ingot for the European construction and automotive industries. The sow caster, which will have a capacity of 100,000 tonnes per year, will give flexibility to produce sow ingots in periods of lower demand for the plant’s main products.
  6. Secat, Inc., recently announced the addition of the Alubin extrusion press to its Nicholasville Pilot Lab. The press was donated by Wagstaff, Inc., which manufactures direct chill aluminum casting systems. This equipment will elevate the company’s testing, development, and small-scale production capabilities.
  7. Tenova will supply a new hot dip galvanizing line for PT Tata Metal Indonesia. The flexibility of the new line for zinc aluminum magnesium alloys will enable production of three types of coated coils.

Company & Personnel

  1. Can-Eng Furnaces International, Ltd. has announced the promotion of two long-standing employees to new leadership roles in 2025. Jason Clay has been promoted to manufacturing operations manager, overseeing the future direction of the company’s manufacturing strategies. Adam DeCiccio has been promoted to purchasing and logistics manager and will focus on implementing innovative strategies and improvements within purchasing, supply chain, and inventory planning to support company growth.
  2. thyssenkrupp Aerospace, a logistics service provider for the commercial aerospace industry, and aluminum manufacturer Novelis have renewed their strategic partnership through a multi-year agreement.
  3. Kolene Corporation recently announced the promotions of Timothy D. Shoemaker and Peter L. Shoemaker, both to co-chief operating officers for the corporation. Tim Shoemaker is responsible for sales and has oversight of the company’s engineering, field service, and project management departments. Peter Shoemaker continues to lead the company’s chemical supply chain and order fulfillment departments, as well as its critical replacement parts revenue segment.
  4. Gasbarre‘s new 150,000-square-foot facility in St. Marys, Pennsylvania, recently became fully operational, with expanded floor space, upgraded infrastructure, and state-of-the-art equipment.
  5. JSW Steel Dolvi Works has selected SMS group for a major expansion of its steelmaking facility, increasing the annual capacity of the existing steel mill by 3.7 million tons per year.
  6. Watlow, a provider of industrial technology and thermal systems, recently expanded its executive leadership team by appointing two regional presidents to oversee operations in Asia and Europe. Shiyi Zhou will serve as regional president of Asia, and Klaus Aarestrupp as regional president over Europe.
  7. Ipsen announced the 2025 schedule for its comprehensive training course on vacuum furnace equipment. Ipsen U will take place on April 1-3, June 10-12, August 12-14, and October 7-9 in Cherry Valley, Illinois.
  8. CAN-ENG Furnaces International Ltd has formed a strategic partnership with Piotr Pelian, founder of Industrial Process Technology to expand its European presence.
  9. Hydro and Northvolt have signed an agreement where Hydro will acquire the remaining shares in the battery recycler Hydrovolt for NOK 78 million, increasing its ownership in Hydrovolt from 72 to 100 percent through this transaction. Hydrovolt is a raw materials company established in 2020 as a 50/50 joint venture between Hydro and Northvolt.

Kudos

  1. Solar Atmospheres, Inc. has been recognized as the industry leader in the Surface Treatment Services category of the 2024 Leadership in Medtech Awards.
  2. Phoenix Heat Treating has announced that their furnaces have received approvals from Pratt & Whitney and Bell Helicopter, increasing the company’s capacity to process orders that require specifically approved furnaces, ensuring compliance with stringent aerospace and defense standards.
  3. Steelhead Technologies recently announced the launch of the Tides of Steel Sweepstakes, in partnership with Calvary Industries. The contest offers an opportunity for job shops to win prizes that will accelerate 2025 growth and reward hard-working teams.
  4. The Otto Junker Foundation announced the winners of the Otto Junker Prize 2024, honoring outstanding academic achievements at the RWTH (Technical University of Aachen). The recipients are: Daniel Baggen, Moritz Diewald, Gerrit Ipers, and Jan Krusenbaum.
  5. Mark Thomason and John Blauser, both of Gasbarre, have received the 2025 Distinguished Service to Powder Metallurgy Award from the Metal Powder Industries Federation (MPIF). The award recognizes individuals who have dedicated at least 25 years to the powder metallurgy (PM) industry and made outstanding, long-term contributions that have earned the admiration of their peers.
  6. The inaugural class of field service engineers recently graduated from the Ipsen FSE Academy, a next-generation training program building on the foundation of the former Ipsen Corporate Academy. This revamped initiative reflects Ipsen’s ongoing commitment to developing top-tier talent. These engineers successfully completed an intensive 20-week training program focused on mastering the complexities of heat treatment furnace repair and service

Find Heat Treating Products And Services When You Search On Heat Treat Buyers Guide.Com

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Fringe Friday: Atomizer Enhances Capabilities at Metals Company

We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday covering news about a metals company enhancing its processing line with an atomizer, increasing its capability to produce metal powders for the advanced manufacturing industries that it serves. Atomization, a process that forces molten metal into a controlled environment through a nozzle at high pressure, improves sustainability and efficiency in metals production for industries such as aerospace, medical and defense.

While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.


A multinational metals company recently bolstered its processing line by adding an atomizer for the production of metal powders. The atomizer will be installed at one of the company’s U.S. production facilities and is capable of producing a wide variety of metal powders, optimized for both throughput and maintenance.

Retech, a division of SECO/WARWICK Group and a pioneer in advanced metallurgical equipment, has announced the procurement and the delivery and installation of the advanced manufacturing equipment to the metals manufacturer.

Earl Good
Managing Director
Retech

“We stuck with them,” said Earl Good, president and managing director at Retech. “We maintained the response times they needed, going above and beyond. This level of dedication was crucial in meeting their ambitious timeline, from RFQ to turnkey execution.”

The atomizer system is designed to be highly efficient, reducing operational costs and environmental impact. The system’s all-electric process ensures zero carbon emissions, aligning with sustainable production practices, and the inert gas recovery and recycling enhances resource efficiency and reduces waste. Maintenance features allow for rapid changeover between heats, minimizing downtime.

The press release is available in its original form here.



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