Retech Systems

Green Energy Equipment Manufacturer Adds VIM System

/ ENERGY HEAT TREAT NEWS, INDUCTION HEATING EQUIPMENT NEWS

A green energy equipment manufacturer has expanded its vacuum induction melting capacity with another VIM furnace for melting and casting refractory alloys. The new VIM system will be used to cast directionally solidified parts for the next generation of green energy technologies.

Earl Good
Managing Director
Retech

Retech, a SECO/WARWICK Group company, designed this system with directional solidification, a casting process used to control the crystalline structure formation in cast parts. This process precisely controls the rate and direction from which heat dissipates from a part as it cools in the mold.

Similarly equipped VIM systems melt ultra-high-purity alloys used in a diverse array of applications, including single-crystal jet engine blade casting, super alloys, shape memory alloys, and silicon for semiconductor wafers.

“This is going to help this industry partner accomplish both their production and R&D metallurgy goals,” said Earl Good, managing director of Retech, “They also appreciate that buying from us again means that their staff is already trained on this equipment.”

Press releases are available in their original form here.

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Fringe Friday: Atomizer Enhances Capabilities at Metals Company

/ MANUFACTURING HEAT TREAT NEWS, SINTERING POWDER METAL NEWS

We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday covering news about a metals company enhancing its processing line with an atomizer, increasing its capability to produce metal powders for the advanced manufacturing industries that it serves. Atomization, a process that forces molten metal into a controlled environment through a nozzle at high pressure, improves sustainability and efficiency in metals production for industries such as aerospace, medical and defense.

While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.

A multinational metals company recently bolstered its processing line by adding an atomizer for the production of metal powders. The atomizer will be installed at one of the company’s U.S. production facilities and is capable of producing a wide variety of metal powders, optimized for both throughput and maintenance.

Retech, a division of SECO/WARWICK Group and a pioneer in advanced metallurgical equipment, has announced the procurement and the delivery and installation of the advanced manufacturing equipment to the metals manufacturer.

Earl Good
Managing Director
Retech

“We stuck with them,” said Earl Good, president and managing director at Retech. “We maintained the response times they needed, going above and beyond. This level of dedication was crucial in meeting their ambitious timeline, from RFQ to turnkey execution.”

The atomizer system is designed to be highly efficient, reducing operational costs and environmental impact. The system’s all-electric process ensures zero carbon emissions, aligning with sustainable production practices, and the inert gas recovery and recycling enhances resource efficiency and reduces waste. Maintenance features allow for rapid changeover between heats, minimizing downtime.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

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Leak Detection Seminar Highlights Best Practices

/ MANUFACTURING HEAT TREAT NEWS, VACUUM PUMPS GAUGES VALVES NEWS

Retech Systems LLC welcomed participants to its Buffalo, NY, facility for a leak testing seminar last month, unveiling best practices and the basics of equipment on December 4-5, 2024. Vacuum technologies provider Busch Group co-hosted the event, which was open to employees and clients of both companies.

Leak detection expert Ron Ligthart in the classroom portion of the Retech – Busch Group seminar

Retech Systems LLC, which manufacturers metallurgical furnaces, is a daughter company of SECO/WARWICK Group. Busch Group brands include Busch Vacuum Solutions, Pfeiffer Vacuum+Fab Solutions and centrotherm clean solutions.

Ron Ligthart from the Busch Group, a leak detection expert with over three decades of experience in the industry, presented the seminar on the first day of the event to Retech and other SECO/WARWICK employees. Attendees learned the basics of how a helium mass spectrometer leak detector works and best practices on the techniques for leak testing large vacuum systems. After a few hours of classroom-based material, students were able to put their knowledge to the test on a vacuum furnace on Retech’s shop floor using a Pfeiffer leak detector.

On day two, local Retech, Busch Group and Pfeiffer Vacuum clients were invited in for a similar activity. Overall, the event focus was on:

  • best practices for tracer gas leak testing
  • how to properly spray helium and identify leak locations
  • minimizing the time spent leak testing
  • connecting the leak detector to the ideal location and using features of the instrument (i.e. zeroing) correctly

“We had a great time partnering with Retech on this event,” said John McLaren of the Business Development – Leak Detection division at Pfeiffer Vacuum, Inc. “We’re always happy to share the knowledge we’ve gained and help customers improve their leak testing process.”

Main image caption: Ron Ligthart, presenter, leak detection seminar

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Retech Expands with ReMelt Scientific

/ ALUMINUM PROCESSING NEWS, MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

Retech, which provides advanced technologies for melting and refining reactive and refractory metals, has acquired ReMelt Scientific, broadening the capabilities for the vacuum and aluminum melting divisions of the SECO/WARWICK company. The two companies have been working alongside one another for decades on a less formal basis offering consulting, collaborating and subcontracting services. This acquisition formalizes that partnership.

Earl Good
Managing Director
Retech

ReMelt Scientific, based in Canton, Ohio, specializes in material handling and waste processing equipment for ultra-pure remelt of recycled tailings, scrap, and revert. This acquisition brings an advanced technology experience under one umbrella for clients of Retech’s innovative vacuum metallurgy solutions.

“I think ReMelt is a valuable acquisition and it seems to fit well with the Retech portfolio and the SECO/WARWICK Group business overall,” said Earl Good, managing director of Retech. 

Sławomir Woźniak
President & CEO
SECO/WARWICK Group

The acquisition will allow the SECO subsidiary to offer more comprehensive solutions in the vacuum metallurgy segment. Vacuum metallurgy, which involves the melting and refining of metals in a controlled atmosphere, is critical for producing high-purity metals and alloys used in various high-tech applications. Aluminum melting is a complex process that requires precise control and advanced technology to ensure the production of high-quality aluminum products. ReMelt’s knowledge in aluminum waste processing and material handling will enable its new parent company to offer state-of-the-art aluminum melting solutions that meet the industry’s stringent demands.

“While ReMelt will join the Retech division, they really are an asset to the whole Group and our worldwide operations as a whole”, said Sławomir Woźniak, CEO of SECO/WARWICK Group.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Retech Expands with ReMelt Scientific Read More »

16 Quick Heat Treat News Chatter Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel & Company Chatter

  • Bill Gornicki was recently appointed Director of Sales at ECM-USA, Inc. in Pleasant Prairie, WI.
  • AFC-Holcroft, in Wixom, MI, recently moved its European satellite office from Delémont, Switzerland, to Swiebodzin, Poland, as necessitated by the retirement of their Director of European Operations. The new director, Marek Kedzierzynski, will be based out of Poland.
  • Wire Experts Group, the parent company to Pelican Wire and Rubadue Wire, recently announced the newest members of their leadership team and their respective roles: Brinson White will now lead the Engineering & Maintenance teams at both Pelican and Rubadue as WEG Director of Engineering; Mike Skorupa has been named Director of Continuous Improvement across all business units; and Kevin Clements has been named Global Supply Chain Manager. 
  • RETECH Systems, LLC, a SECO/WARWICK Group company, has finalized plans to relocate its headquarters from Ukiah, CA, to Buffalo, NY.
  • Charlie Li, of DANTE Solutions, began teaching a new master-level Mechanical Engineering class entitled “Advanced Manufacturing Processes: Heat Treatment of Steels” at Cleveland State University.

Equipment Chatter

  • Solar Atmospheres has purchased two microscopes, one a ZEISS AxioVert A1 Inverted Materials Microscope and the other a a Hitachi smart Scanning Electron Microscope, to enable them to better serve the needs of their customers.
  • Magnetic Specialties, Inc. recently shipped two 510KVA, three phase step down 6-pulse rectifier transformers and DC inductors for use in industrial rectifier applications.
  • The Grieve Corporation recently installed their new electrically-heated 2000°F inert atmosphere heavy-duty box furnace to be used for heat treating titanium at a customer’s facility.
  • Gasbarre Thermal Processing Systems recently commissioned a model CVPQ Continuous Vacuum Furnace with 5 BAR pressure quench capabilities, and a precision gas nitriding and ferritic nitrocarburizing furnace, in the Midwestern United States.
  • Ipsen USA offers free evaluations of any brand of vacuum heat-treating system in the United States. An Ipsen Customer Service team member will check all major components of the furnace and provide a written health report with a suggested 18-month maintenance plan.
  • Tenova recently received the official notice to proceed with the new Hot Dip Galvanizing (HDG) line for NLMK Group in Lipetsk, Russia.
  • Pries Enterprises finished a 50,000 sq ft expansion and installation of a state-of-the-art anodizing line, making them the only vertically integrated extruder-anodizer fabricator in their immediate area.

Kudos Chatter

  • Grupo Mess was recently named an exclusive Buehler distributor of metallographic and hardness equipment in Mexico.
  • Aerospace Testing & Pyrometry recently announced the opening of their newest regional office in Greenville, SC. The territory will include North Carolina, South Carolina, Virginia, Georgia, Tennessee and Alabama.
  • Constellium SE was recently recognized with the “Best Performer Award” by Airbus.
  • Advanced Heat Treat Corp. recently announced that it has added gas nitriding to its Nadcap® accreditation.

Grupo Mess

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to editor@heattreattoday.com

16 Quick Heat Treat News Chatter Items to Keep You Current Read More »

15 Quick Heat Treat News Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Tracy Dougherty has been named Vice President of Sales at AFC-Holcroft. Dougherty has been with AFC-Holcroft since 2008 and served in several sales-related roles, most recently as the company’s Sales Manager. As Vice President of Sales, Dougherty will now have a number of added responsibilities, including overseeing the company’s activities in Europe.
  • Retech Systems, which has been manufacturing vacuum melting systems in Northern California, will transition much of the manufacturing and assembly to facilities in Świebodzin, Poland. All of the future work done at the SECO/Warwick facilities in Poland will be per the established Retech standards with the focus on maintaining all expectations associated with the Retech brand. The Ukiah office will be downsized and will retain engineers, technical directors, technologists, and service staff. Retech’s unique R&D Center will continue to be built up, maintaining a west coast office along with the recently opened east coast office in Buffalo, NY.
  • Philip Wrisley, Project Manager at Plibrico‘s Salem, Ohio, office, is the recipient of an API STD 936 Refractory Personnel Certification from the American Petroleum Institute (API). This internationally recognized certification verifies Wrisley’s knowledge of API Refractory Installation Quality Control Guidelines for field-testing of monolithic refractory materials, as well as best practices in the installation and repair of refractory linings.
  • A new 57,500 square foot building dedicated to vacuum furnace manufacturing is under construction at Solar Manufacturing‘s campus in Sellersville, Pennsylvania. As can be seen in the photo below, the four bridge cranes are in place, the full plant and office roof is complete, and much of the concrete floor poured.
  • A thermal technology company recently announced the opening of its new sales and operations office in Norway. Chromalox, based in Pittsburgh, Pennsylvania, manufactures process heating and heat tracing products.
  • A global leader in aluminum rolling and recycling recently announced an expansion at the company’s Pindamonhangaba, Brazil, plant. This $175 million investment of its flagship facility in South America will bolster Novelis‘s capacity with 100 kilotonnes of additional rolling production and 60 kilotonnes of increased recycling and bring total capacity of the Pindamonhangaba facility to approximately 680 kilotonnes per year of aluminum sheet and 450 kilotonnes annually of recycled metal.
  • Nucor Corporation has announced that it is acquiring Corporacion POK, S.A. de C.V. (POK), a fully integrated precision castings company with a facility in Guadalajara, Mexico. POK produces complex castings and precision machined products used by the oil and gas, mining and sugar processing industries.
  • A new automotive structures facility opened in Zilina, Slovakia, dedicated to the production of aluminum crash management systems and body structure components. Constellium‘s 5,200 square meter facility in Zilina features advanced technologies for forming, machining, welding, and heat-treating aluminum automotive components, along with a state-of-the-art quality lab to ensure products meet customer specifications. Constellium plans to expand its facility to 15,000 square meters by mid-2019.

Equipment Chatter

  • A Japanese manufacturer of precision tool steels components recently commissioned a precision vacuum furnace system from SECO/WARWICK. This specialized system reduces energy consumption through power optimization and cycle time reduction, customized to work within the tight physical space limitations.
  • In addition, an American manufacturer which produces transportation components recently ordered a new precision gas nitriding furnace with ZeroFlow® from SECO/VACUUM (SVT), a SECO/WARWICK Group company.
  • L&L Special Furnace Co., Inc., has supplied a custom designed and manufactured oil quench tank to a metal stamping manufacturer in the Midwest. The quench tank is specifically used to quench metal stamping dies that are heated to 1,550°F.
  • Advanced Heat Treat Corp recently posted to Facebook a video of the installation of one of three new nitriding vessels delivered to the company’s MidPort Blvd location as part of an ongoing building expansion.
  • An international heat treating equipment manufacturer with a location in California, JGEF Furnace, recently sold 6 furnaces to a Japanese heat treating company. Four nitriding horizontal furnaces are front-loading and designed specifically for precision gas nitriding in a retort style with vacuum purge, and two tempering horizontal furnaces are designed to temper workloads after hardening.

Kudos Chatter

  • Hydro Extruded Solutions Hoogezand B.V. (Netherlands), which produces aluminum profiles as well as anodized and painted components, has become the first aluminum extrusion company to be certified with ASI’s Performance Standard for environmental, social and governance performance.
  • SECO/WARWICK was recently awarded the Honorary Badge for Meritorious Performance in the area of innovation in a badge award ceremony held at the Royal Castle as part of the celebrations of the 100-year anniversary of the Patent Office and industrial property protection system in Poland. The badge, given to entities and organizations having outstanding achievements in their pro-development activities, was received by Bartosz Klinowski, Managing Director (Europe), Member of the Management Board of SECO/WARWICK.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

15 Quick Heat Treat News Items to Keep You Current Read More »

15 Quick Heat Treat News Items to Keep You Current

/ FEATURED NEWS, HEAT TREAT NEWS INDUSTRIES

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • ThermTech of Waukesha, Wisconsin, celebrates the groundbreaking of a 10,500-square-foot manufacturing addition. Construction is expected to be completed in December 2018. 
  • An Ohio-based engineering firm, Dana Incorporated, announced a new series of Brevini™ heavy-duty winch drives for marine and offshore applications.  This new series of lightweight winch drives have been engineered with a sealing system designed to withstand harsh marine environments, and with improved power density, housing made from either cast iron or steel, and high-radial load bearings to deliver reliable lifting performance for heavy loads.
  • Brunel University London opened its Advanced Metal Processing Centre (AMPC) at the Brunel Center for Advanced Solidification Technology (BCAST), which will enable R&D activity to enable innovations, such as lightweight car parts, to make the leap from the lab to full-scale industrial trials. The 1,500 sq m AMPC facility includes industrial and pilot-scale equipment for processing and fabrication of extruded metals (novel bending processes, machining, and advanced joining); additional casting processes (gravity die casting and sand casting, etc.), and supporting materials characterization technologies (strength and fatigue testing and 3D x-ray tomography).
  • A global leader in manufacturing and overhauling aerospace structures, systems, and components, Triumph Group, Inc., based in Berwyn, Pennsylvania, recently announced that its Aerospace Structures business has been awarded a multi-year airframe component contract for Lockheed Martin’s C130J Super Hercules program. Under initial terms of the contract, Triumph Fabrications in San Diego, California will provide 108 different part numbers for the C130J program. The parts include fabricated sheet metal structures made from a combination of aluminum, steel and titanium materials that will be fitted to the nacelle, wing and fuselage sections of the aircraft.
  • Aerospace equipment manufacturer Liebherr Aerospace has been awarded another contract from Boeing Commercial Airplanes for their 777 and 777X programs. Liebherr-Aerospace will deliver two electronic components of the main gear steering system for the two wide-bodies: the main gear steering control unit and the nose gear steering position transducer.
  • Engineered bearings and power transmission manufacturer, The Timken Company, based in Canton, Ohio, recently completed the acquisition of Rollon Group, a leader in engineered linear motion products. Rollon specializes in the design and manufacture of engineered linear guides, telescopic rails and linear actuators used in a wide range of industries such as passenger rail, aerospace, packaging and logistics, medical and automation.
  • Gear Motions, which has divisional offices in central New York, recently appointed to executive positions: Dan Bartelli to Director of Operations of Nixon Gear, a division of Gear Motions, and Anna Pastore to Corporate Controller. Bartelli, who began his career as a machinist, also recently celebrated his 30th anniversary with Nixon Gear, a division of Gear Motions. He is responsible for all Nixon Gear Division Operations including Manufacturing, Quality, and Engineering. Pastore previously served as Director of Finance for Cascade & Maverik Lacrosse, and Vice President of Finance of the Produce and Technology Division at Agway.
  • Worthington Industries, a metals manufacturing firm based in Columbus, Ohio, announced today that Mark Russell, president and COO is retiring. Andy Rose has been named president and will continue as chief financial officer (CFO). Geoff Gilmore has been named vice president and chief operating officer (COO) and will also continue to lead the Pressure Cylinders business.

Equipment Chatter

  • An electric box furnace has been supplied to a plant located in Louisiana that is a global supplier of large industrial valves for various industries. L&L Special Furnace Co., Inc., shipped this furnace, which is the fifth supplied by the company to this facility. The furnace is used to both heat treat and temper various rings and seals deployed in the manufacturing of valves used in the power-generation field. It is also used for general heat treating of various steels prior to machining.
  • Two furnaces have recently been shipped to customers from Grieve Corporation. No. 1040 is a 2200°F (1204°C), inert atmosphere pit furnace, currently used for heat treating automotive parts in baskets at the customer’s facility. No. 989 is an electrically heated, 2,000°F (1,093°C) inert atmosphere furnace from Grieve, used to process fabricated parts at the customer’s facility.
  • A leader in the technology industry recently purchased an electrically heated enhanced duty walk-in oven from Wisconsin Oven Corporation to be used for composite curing small parts. The batch oven has the capability to heat 16,000 pounds of a composite material from 70° F to 350° F within 6-7 hours.

Kudos Chatter

  • Akron Steel Treating celebrated its 75th anniversary August 31, 2018, with guests, officials, employees, customers, and suppliers in attendance, as well as the deputy mayor for economic development, Samuel D. DeShazior, who presented AST president Joseph Powell with a letter of congratulations from Mayor Daniel Horrigan. Joe’s grandfather, Prosper P. Powell, founded the company in 1943, and his daughter, Christina Somogye, recently purchased a 10% interest in ASTC and is an integral part of the succession plan.

  • For the second year in a row, GKN Aerospace has received a supplier award from Spirit AeroSystems. Spirit recognized GKN Aerospace with a Collaboration Values Partner award for superior performance at the 2018 Spirit AeroSystems supplier recognition banquet in Wichita, Kansas. In addition, GKN Aerospace also recently announced via Stratasys that the company is improving production times and removing design constraints for multiple tooling applications since integrating additive manufacturing at its Filton manufacturing site in the UK.
  • Retech Systems, a SECO/WARWICK company based in Mendocino County, California, recently won North Bay Maker Award for “best manufacturing process innovation”.
  • Induction heating company Ambrell Corporation is the honoree for the Global Advancement Award and Ambrell President Tony Mazzullo is a finalist for CEO of the Year at the Technology and Manufacturing Awards, created by the Rochester Business Journal and Rochester Technology and Manufacturing Association. The Global Advancement Award is given to a company that demonstrates dynamic growth through expansion of export opportunities and participation in new global markets. The CEO of the Year demonstrates leadership in the industry, commitment to staff development, and dedication to the Greater Rochester/Finger Lakes Region. Tony Mazzullo is one of two finalists and the winner will be announced on October 23rd.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

 

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