Manufacturing Heat Treating

Ellwood Group Acquires Gulfco Forge Company

  Source:  ForgingMagazine.com

Gulf Coast Machine and Supply Company (Gulfco) utilizes forging equipment including a 3,500-ton open-die press, a 2,000-ton press, 10,000-lb. hammer, and several ring mills.  It also has heat-treating, finish machining, and product testing capabilities. The Ellwood Group has purchased Gulfco and will operate it under EGI.

Read more: Ellwood Group Acquires Gulfco Forge by Robert Brooks

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Heat Treating Gun Barrels: An Outdoorsman’s Perspective

  Source:  Idaho State Journal

Smokey Merkley has taught orienteering, marksmanship, self-defense, fencing, scuba diving and boxing.  He wrote an outdoors commentary for the Idaho State Journal on the heat treatment process used in the production of gun barrels.

Read more: Which is Better?  Nitriding or Chrome Lining by Smokey Merkley

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Contract Awarded for Howitzer Gun Bodies

Triumph Group, Inc. will supply gun bodies for BAE Systems’ M777 Howitzer in support of a recent contract with the U.S. Department of Defense. The contract, valued at $15 million, was awarded to Triumph’s Precision Components business unit for the gun body used in the ultra-lightweight artillery weapon. Precision Components has a long history of supporting the M777 platform, producing more than 1,000 gun bodies for BAE.

“We are pleased to continue our staunch relationship with BAE in support of the M777 Howitzer,” said Rick Rosenjack, executive vice president for Triumph Precision Components, “and extend our support for the platform as it expands operations in India.”

Triumph Precision Components will machine, weld and assemble the gun body before shipping it to BAE for the cannon assembly. Deliveries will take place over the next two and a half years. The gun bodies will support the recent foreign military sale between the U.S. and Indian governments and will be used to enhance border protection.

“With their focus on quality and on-time delivery as their top priorities, we are pleased to welcome Triumph Precision Components back to the production supply chain as we lean forward to deliver our commitment on the M777 India program,” said Jimmy Dow, head of procurement for BAE Systems.

The win marks the continued expansion into adjacent markets for Triumph Precision Components. Last year the company announced a $48 million contract with SNC-Lavalin for end fittings and shield plugs for the nuclear pressure vessels as part of the Ontario Darlington Retube & Feeder Replacement program.

Triumph Group, Inc., headquartered in Berwyn, Pa., designs, engineers, manufactures, repairs and overhauls a broad portfolio of aircraft structures, components, accessories, subassemblies and systems. The company serves a broad, worldwide spectrum of the aviation industry, including original equipment manufacturers of commercial, regional, business and military aircraft and aircraft components, as well as commercial and regional airlines and air cargo carriers.

 

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New Walking Beam Furnace Installed

A new walking beam furnace and two new Garrett coilers will be installed at the Emmenbrücke site of Swiss Steel in Switzerland. Swiss Steel is a subsidiary of SCHMOLZ + BICKENBACH, a manufacturer of special long steel.

With the investment, Swiss Steel is updating its facilities with state-of-the-art technology, resulting in one of the most modern facilities in the world. The production potential for special steels is increased by around 8%. The new walking beam furnace allows optimal and more efficient heating of the previously produced billets at the desired temperatures, preparing the billet for its further processing in the downstream rolling mill. In addition to a performance increase, this also reduces quality losses and achieves substantial energy and CO2 savings. The new Garrett coilers used to wind the rolled products after they were processed in the rolling mill will allow an increase of ring weight to over 2.2 tons from 1.8 tons currently. Thus, Swiss Steel meets the requirements of the important customer segment of drawing mills.

The commissioning of the plant is planned in stages. The walking beam furnace is expected to go into operation in 2019, the Garrett coilers a year earlier. Full operation is expected for the end of 2020. Of the total investment volume of CHF 49 million, around CHF 11 million originate from federal funds by means of a reimbursement of the “feed-in remuneration at cost” (“Kostendeckende Einspeisevergütung”, KEV), a Swiss federal instrument for the promotion of electricity production from renewable energies.

Carlo Mischler, CEO of Swiss Steel, said: “The investment decision is a clear commitment to Swiss Steel and its location Emmenbrücke. With the new equipment, we are increasing our competitiveness and can serve customers with even better quality and a wider range of products. In addition, we are significantly
reducing energy consumption in the rolling mill.”

Clemens Iller, CEO of SCHMOLZ + BICKENBACH: “Swiss Steel is a company with a strong market position and a broad customer base – a valuable part of our Group. The large-scale investment at the Emmenbrücke site strengthens this first-class positioning and makes it possible to meet the high demands of Swiss Steel’s customers in the future.”

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First Acquisition Made in Plan to Develop a Leading Thermal Processing Company

Diamond Heat Treat has agreed to be acquired by Calvert Street Capital Partners. Diamond Heat Treat is based in Rockford, Illinois. Diamond represents the initial investment in the strategy to build a leading thermal processing company focused on value-added services. Central to this strategy is identifying and bringing together leading businesses that share a focus on world-class safety, quality, service, and advanced technology.
Mike Sobieski, CEO of the thermal processing strategy, commented: “Diamond represents our initial investment and we are delighted to partner with the Diamond team. The company, founded in 1996, has a long and well-deserved reputation for quality and service. We want to thank Bill Akre, Dan Neiber and Bill Denning and acknowledge their accomplishments. They have built an excellent company, and their priority has been to continue the success of the business and provide opportunities for their people. We are honored to continue – and hopefully build upon – their legacy.”
John Hubbard, Chairman, remarked, “I am excited that Diamond is our first step in building a best-in-class company that offers a range of advanced technologies. I believe that there is a tremendous opportunity to offer specialized services to address the evolving technological challenges in the marketplace. We look forward to announcing future acquisitions.”
As announced previously, Calvert Street has partnered with leading executives to build a meaningful thermal processing business. The team, which includes Don Longenette and Lewis Lance in addition to Mike Sobieski and John Hubbard, consists of highly experienced individuals who have spent their careers in thermal processing. This team has complementary skill sets and will be responsible for the day-to-day activities of the thermal processing platform.
Calvert Street is a Baltimore, Maryland-based private equity firm focused on investing in industrial service businesses in the lower middle-market. Since its inception in 1995, Calvert Street has focused on partnering with skilled management teams of privately held businesses to drive profitable growth and organizational transformation. The thermal processing partnership builds upon Calvert Street’s experience in other high-value add industrial sectors, including testing and inspection and precision machining.

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Melting Furnaces and Twin Chamber Furnace to be Installed

Significant milestones have been obtained with the construction and installation of two 70 mt melting furnaces and the installation of a 105 mt twin chamber furnace. Air pollution control equipment is currently being installed and the pit is being prepared to accept all of the casting equipment which will be installed in 2017. This is all part of GARMCO’s remelt expansion project.

GARMCO designed the plant to meet stringent Bahraini safety and environmental regulations. The new plant will provide GARMCO with the capability to cast an additional 120,000 tonnes of aluminium slab products. Once the slabs are rolled, the finished products will exceed customer quality requirements, improve operational safety, and reduce production costs. The plant is to be fully operational by December 2017.

Fives, the turnkey construction contractor,achieved over 600,000 man hours without any lost time injuries. 2017 will be a challenging year for all personnel on this fast track project that commenced in March 2016 Commissioning of equipment is scheduled for April and the plant should be fully operational by December 2017.

 

 

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New Monolithic Refractories Manufacturing Facility to be Built in Ohio

The Point Industrial Park in South Point, Lawrence County, Ohio will be the location for the construction of a new, state-of-the-art monolithic refractories manufacturing facility by Harbison Walker International. The site is subject to completion of the company’s due diligence and finalization of one additional grant application that is in process.

Citing monolithics as a growth area, HWI announced in February 2017 that it is investing $30 million to build a technologically advanced monolithics plant as the next step in its strategy to continuously improve performance and respond to customers’ needs. The new facility will be one of the most technologically advanced refractories plants built in the U.S. and will be operational by early 2018.

The Point: Unique Location and Amenities

“Unlike any other location, The Point offers unique transportation, logistics and business amenities that combine to create an ideal and cost-effective match for the requirements of our new facility. The intermodal transportation features at The Point will ensure efficient delivery of raw materials from nearby suppliers and finished products to customers. The site offers efficiencies that are simply not possible elsewhere,” said Douglas Hall, senior vice president, Integrated Supply Chain, HarbisonWalker International.

Further, the close proximity to suppliers, a supporting infrastructure, incentives, and the potential for long-term partnerships in the area led to the location selection, according to Hall.

“HarbisonWalker International’s progressive attitudes, commitment to its workforce and customers, and emphasis on quality and technology are a perfect fit with our overall approach. We’re so pleased to welcome such an exciting and dynamic company to The Point,” said Bill Dingus, executive director of the Greater Lawrence County Area Chamber of Commerce and the Lawrence Economic Development Corporation (LEDC), developers of The Point.

Encompassing 500 acres and located in Ohio River Valley in the northern Kentucky / southern Ohio region of the United States, The Point is one of Ohio’s fastest-growing industrial parks. The site is strategically positioned to provide HarbisonWalker International with the capability to move its monolithics from the southern-most point in Ohio to any location around the globe.

Set on the section of the Ohio River that is the largest weight/volume inland port in the United States, The Point invested $4.5 million to build a port that offers a direct link to destinations around the world at the lowest possible price.

Businesses residing at the Point also benefit from the only public rail and truck scales in the area, a utility and road infrastructure built for heavy manufacturing, a four-lane rollout to Interstate 64 and competitive incentive programs. In addition, plans are well underway for a $20 million wellness center to serve employees at The Point and an R&D facility that presents opportunities for future partnerships.

“We are delighted that HarbisonWalker International chose South Point for its new state-of-the-art monolithic refractories manufacturing facility. The site’s excellent road, river and rail transportation assets were a major factor in the decision to make the investment here”, commented John Molinaro, president and CEO of the Appalachian Partnership for Economic Growth (APEG), the region’s JobsOhio partner.

The New Plant: HWI’s Advanced Monolithic Refractories

With a history that spans more than 150 years, HarbisonWalker International (HWI) has created many of the refractory industry’s most significant technologies.

Monolithic refractories (those which can be molded or shaped for a variety of requirements) pose one of the strongest product growth categories for both HWI and the industry. For HWI, the new state-of-the-art plant will enable the company to further elevate product quality and consistency, and it illustrates the company’s forward-thinking strategy to harness new technology and invest for future growth.

HWI expects initial capacity at the new monolithic plant to be approximately 80,000 metric tons per year. The plant will feature new state-of-the-art automation and technology, and will utilize new lean techniques throughout its operations to maximize material flow efficiency and production. It will employ highly-trained and highly-skilled technicians and staff in a team-based environment. In addition, the facility will introduce advanced packaging technologies that are new to the North American market.

Groundbreaking for the new facility is expected to occur in early summer, 2017. Additional details about the new facility and construction plans will be announced as they become available.

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Essential Criteria for Brazing: Proper Joint Fit-up

Source:  Vac Aero International, Inc.

We look now at the third of the seven important criteria that should be followed in order to insure good brazing, namely, the importance of good gap clearance (joint fit-up). We’ll see how reasonably tight joint clearances can significantly improve overall joint quality, whereas poor fit-up often yields poor brazing results (which could then hurt the reputation of the company doing the brazing.)

Read More: Essential Criteria for Brazing:  Proper Joint Fit-up by Dan Kay

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