15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel & Company Chatter

  • Professor Chris Sutcliffe, Director of Research and Development (R&D) at Renishaw‘s Additive Manufacturing Products Division (AMPD), was awarded a prestigious Silver Medal from the Royal Academy of Engineering (RAE), recognizing his role in driving the development of metal 3D printed implants for use in human and veterinary surgery and celebrating his successful commercialization of additive manufacturing products as part of his work with Renishaw, the University of Liverpool, Stryker Orthopaedics and Fusion Implants Ltd.
  • Michael Handscombe joins UK-based Phoenix Temperature Measurement as National and International Sales Manager to support PhoenixTM temperature monitoring solutions used in industrial heat treatment and furnace surveying and other industries.
  • One of five new vacuum furnaces, with an all-metal hotzone and 15 bar Argon quenching with an 8,000lb capacity, have been delivered to the Cleveland division of Paulo and will be ready for production late July. This represents the first step of a larger expansion that includes a new building.
  • Two large heat-treating furnaces were recently rebuilt and upgraded at Metlab, a heat treatment and surface enhancement company located in Wyndmoor, Pennsylvania. The furnaces, designated P-1 and P-2, are believed to be the largest atmosphere-controlled pit furnaces in North America and are used to neutral harden, carburize and harden, nitride, anneal, and stress relieve large components or multiple quantities of parts.
  • A 20-foot long car bottom air furnace capable of handling a workload up to 30,000 lbs will be installed at Solar Atmospheres of Western PA during July 2018 and surveyed in accordance with AMS2750. With a maximum operating temperature of 1400°F, this furnace will accommodate not only the tempering of large tool steel components but also age hardening of 15-5 PH, 17-4 PH, and nickel-based alloys. Although Solar is typically known as a “vacuum only” heat treater, the company notes the need for heat treating non-finished parts and materials in accordance with the same specifications (AMS, MIL, Boeing and Airbus) within different atmospheres where surface oxidation is permissible.
  • Robrecht Himpe retired from his position as CEO of ArcelorMittal North America and CEO of AM/NS Calvert on July 1, as well as his duties with ArcelorMittal’s executive management team. He has been with the group for 37 years and will be succeeded as ArcelorMittal North America CEO by Brad Davey, who has been serving as chief marketing officer of ArcelorMittal North America and head of global automotive.
  • Team, Inc., an industrial services company based in Houston, Texas, recently announced that Arthur F. Victorson, President of the Inspection and Heat Treating segment, will retire from the company on September 30, 2018. In connection with his retirement, Mr. Victorson will transition from his current role, effective July 15, 2018, and serve as a special advisor to Amerino Gatti, Team’s Chief Executive Officer, to ensure a seamless transition. Team anticipates naming a successor to Mr. Victorson in the near future.
  • A partnership has been formed between Plibrico, based in Northbrook, Illinois, and Upstate Refractory Services, headquartered in Newark, New York.
  • John Hynes has been promoted at Paulo to Director of Information Systems from his previous role as Manager of Information Technology.  John has been with Paulo for just over one year, strengthening the company’s IT position.

Equipment Chatter

  • A natural gas-fired, enhanced-duty, walk-in oven was recently shipped to the technology industry by Wisconsin Oven Corporation for use in post-curing refractory material. With a maximum operating temperature of 300°F, the oven was designed with the capacity to heat 8,000 pounds of steel and 4,000 pounds of refractory material from 70° to 150° F within 180 minutes.
  • A 1400°F electric, inert atmosphere tempering furnace from Grieve Corporation, No. 885, is currently being used for heat treating weldments at a customer’s facility.  
  • An India-based conglomerate recently commissioned an aluminum automotive casting heat treatment system from CAN-ENG Furnaces International Limited for its new greenfield North American expansion in South Carolina.

Kudos Chatter

  • The F-35 Joint Program Office of The Pentagon and Lockheed Martin delivered the 300th production F-35 aircraft, a US Air Force F-35A, to be delivered to Hill Air Force Base, Utah. “The F-35 weapons system is a key enabler of our National Defense Strategy and is providing our warfighters the combat-proven, advanced capabilities they need to meet mission requirements,” said Vice Admiral Mat Winter, program executive officer for the F-35 Joint Program Office. The first 300 F-35s include 197 F-35A conventional takeoff and landing (CTOL) variants, 75 F-35B short takeoff/vertical landing (STOVL) variants, and 28 F-35C carrier variants (CV) and have been delivered to U.S. and international customers. More than 620 pilots and 5,600 maintainers have been trained, and the F-35 fleet has surpassed more than 140,000 cumulative flight hours.
  • The first Future Aluminum Forum was held on 8th & 9th May 2018 in Milan, Italy, with more than 150 delegates from across the aluminum manufacturing and processing industries gathering to hear from technical experts and uncover the myths behind Industry 4.0 and what this means for the manufacturing value chain. An Advisory Board was established to develop a strategic approach towards integrating Industry 4.0 across the aluminum manufacturing and processing sectors.
  • A center for aerospace air management systems, Liebherr-Aerospace Toulouse SAS, in Toulouse, France, recently obtained accreditation from the National Aerospace and Defense Contractors Accreditation Program (NADCAP) for its materials testing laboratory. This accreditation follows an audit conducted in early March 2018 by the Performance Review Institute (PRI), which focused on both the overall quality system of the laboratory and the practice of static and dynamic mechanical tests.

 

 

Heat Treat Today celebrates with our heat treatment industry partners by highlighting their accomplishments and announcements here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

15 Quick Heat Treat News Items to Keep You Current Read More »

Aluminum Producer to Double Capacity in China

Kumar Mangalam Birla, chairman of the board of directors of Novelis Inc. and chairman of the board of directors of Hindalco Industries Limited

A global aluminum producer announced recently that an investment in a continuous annealing solution heat (CASH) treatment line will contribute to doubling its automotive aluminum body sheet capacity at its Changzhou facility in China.

Novelis Inc states that the approximately $180 million investment, which will also include a high-speed slitter as well as a fully automated packaging line, will add approximately 100 kilotonnes (over 220 million pounds) of capacity. This will enhance Novelis’ ability to supply innovative aluminum solutions to its global automotive customer base as well as Chinese domestic producers. Novelis expects to begin expanding its existing facility in 2018 in order to be operational by 2020.

“By adding another strategic asset to expand its operations in China, Novelis continues to leverage the strength of the Aditya Birla Group as the global leader in aluminum rolling,” said Kumar Mangalam Birla, chairman of the board of directors of Novelis Inc. and chairman of the board of directors of Hindalco Industries Limited. “Investing ahead of projected customer demand enables Novelis to offer premium products and a reliable supply chain to automakers as they continue to adopt more automotive aluminum.”

Steve Fisher, President and CEO, Novelis Inc

“As our customers continue to see aluminum as the material of choice to meet their lightweighting and performance goals, Novelis is strengthening its leadership position in the world’s largest automotive market place,” said Steve Fisher, President and CEO, Novelis Inc. “We believe China’s commitment to fuel efficiency and reducing emissions represent a large and favorable opportunity that will require greater adoption of aluminium, particularly in the rapidly growing electric vehicle market.”

This is Novelis’ second automotive investment this year, having recently announced a $300 million greenfield manufacturing facility in Guthrie, Kentucky, USA.

 

Aluminum Producer to Double Capacity in China Read More »

Industrial Knife Manufacturer Transitions to Vacuum Heat Treating at Vietnam Facility

A manufacturing company based in Loves Park, Illinois, recently purchased a vacuum furnace with 2 bar gas quenching that will be used at its facility in Ho Chi Minh City, Vietnam.

The TITAN® H6 furnace

Zenith Cutter, which manufactures industrial knives, cutter blades and related accessories for multiple applications, is transitioning its shop from atmosphere heat treating to using vacuum equipment for production and commissioned a TITAN® H6 furnace from vacuum furnace maker Ipsen for its Metkraft location.

The TITAN® H6 furnace has a graphite work zone measuring a 36″ x 48″ x 36″ (915 mm x 1,220 mm x 915 mm) with a 3,000-pound (1,360 kg) load capacity and is capable of operating at temperatures of 1,000 °F to 2,400 °F (538 °C to 1,315 °C) with ±10 °F (±6 °C) temperature uniformity.

Industrial Knife Manufacturer Transitions to Vacuum Heat Treating at Vietnam Facility Read More »

Experimental Robotic Welding System Developed to Speed Auto Assembly Lines

 

Source: Light Metal Age

 

EASW joining process (Kobe Steel)

A steel manufacturer and a corporation that provides automation and robotics technologies, both from Japan, recently announced that automakers are the target users for a jointly developed experimental robotic welding system that will join dissimilar metals — such as aluminum and high strength steel — with the goal of bypassing traditional methods of assembly, including rivets, fasteners, and adhesive bonding.

Kobe Steel developed the EASW process (element arc spot welding) and FANUC Corporation adapted it to high-speed application in assembly-based manufacturing.

 

“Specifically, the system performs a series of actions at high speeds, including position detection, smooth and accurate movement of the robot, pressurization, feed and engagement of the rivets, and arc welding.” — Light Metal Age

 

Read more: “Kobe Steel and FANUC Jointly Develop Robot to Join Dissimilar Metals”

 

Experimental Robotic Welding System Developed to Speed Auto Assembly Lines Read More »

The Great Chain of the Hudson River: When Heat Treating Assisted Revolutionary Victory

 

Source: RecordOnline.com

Map of West Point fortifications from 1775–1783

To join the United States in the celebration of Independence Day, Heat Treat Today brings you a story that highlights the role played by colonial-period metallurgists in the fight against the British, specifically the British Navy’s attempts to sail up the Hudson River during the American Revolution.

One of the first steel and iron manufacturers in the American colonies, the Sterling Iron Works, located in Warwick, New York, very near the New Jersey line, forged its place in history by forging the Hudson River Chain as a way to prevent the British from gaining access to West Point, the strongest and most important military post in America at that point in the war.

Interesting FAQs:

  • Peter Townsend, owner of Sterling Iron Works, probably violated the Iron Act of 1750 by building the steel furnace and kept it hidden from the British.
  • The chain was forged at Stirling ore mines and hauled to the shoreline of the Hudson where it was floated down the river. It was positioned on logs across the river with a heavy log boom in front of it.
  • The links of the chains weigh 140 lb (64kg) each; the total length weighed 186 tons.

    The placement of the iron chain and boom at West Point
  • Benedict Arnold plotted to reveal a strategy to breach the chain to the British, but he was discovered by Sally Townsend, Peter Townsend’s cousin, when she intercepted his message and unmasked him as a traitor. He escaped to the British, and no attempt was made to break the chain.
  • The Great Chain of the Hudson River remained unbroken for the length of the war. Afterward, most of the links were melted down and made into cannons, but a few of the links have been preserved at the Military Academy at West Point.
Read more:
and these articles from Wikipedia: Sterling Iron Works and Hudson River Chain
Main image 1: An illustration from Iron Age Magazine of the construction of the chain
Main image 2: The Sterling Iron Works
Main image 3: Remnants of the chain 

The Great Chain of the Hudson River: When Heat Treating Assisted Revolutionary Victory Read More »

Cybersecurity and an Unpredictable Economy: Two Issues You Cannot Afford to Ignore

Is your company positioned to defend a cyber-attack? How about a sudden economic downturn? If the answer to either of these questions is no, ITPS/IFCS is a must-attend for you. Participants will hear directly from experts who will help business leaders successfully position their companies against these potential threats.

Cybersecurity: Keeping Your Business Secure

Shutterstock image

Chad Hunt, Supervisory Special Agent, FBI Atlanta Office

Supervisory Special Agent Hunt leads a team of agents and analysts who conduct investigations in support of the FBI’s Cyber Division mission to identify, pursue, and defeat cyber adversaries. As manufacturing becomes increasingly digitized, industrial internet hacking is of rising concern to businesses. Learn how the FBI is addressing this significant issue.

Managing in an Unpredictable Economy

Chris Kuehl

Chris Kuehl, Co-Founder & Managing Director, Armada Corporate Intelligence

As Armada’s economic analyst, Chris Kuehl has worked with a wide variety of private clients and professional associations. His presentation will focus on economic trends and their impact on manufacturers. He serves as CCAI’s and IHEA’s economist and delivers monthly updates on a variety of economic indices that impact manufacturing.


Why I’m Attending:

“The program topics are all relevant to my company, and the speakers appear to be top notch. This will also be a good opportunity for me to network with others in my industry.”

Sam Woehler, Vice President, Sales, George Koch Sons, LLC

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Hotel Discount Rate Deadline

ITPS/IFCS will be held at the InterContinental Hotel Buckhead. A discount rate of $189 is available for attendees. The deadline to take advantage of our group rate is July 11. Click here to book your room today. For complete Summit information, including hotel reservations and to register, visit
www.itps-ifcs.com. Call 941-373-1830 with questions.

[button link=”www.itps-ifcs.com” size=”default” icon=”Select a Icon” side=”right” target=”blank” color=”b70900″ textcolor=”ffffff”]Register Now[/button] Save 25% with discount code ED25C.

Heat Treat Today is proud to be a co-sponsor of this event.

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Heat Treating Toughens Wind-Turbine Components Against Extreme Conditions

 

Source: Windpower Engineering & Development

 

Dr. Florian Rovere, Oerlikon Balzers (LinkedIn)

A heat treating process surfaces as one of the most effective methods to prolong the lifespan of wind turbine components. Turbine shaft bearings, planetary gears, and rotating shafts operate under extreme conditions, and the demand for taller and larger wind turbines limit the options available to manufacturers and operators seeking protection against wind, weather, fatigue, and overall wear and tear.

Plasma nitriding was recently found in tests to exhibit “one-fifth the roundness deviation and seven times better planarity than gas nitriding on a two-meter diameter ring gear,” said Dr. Florian Rovere of Oerlikon Balzers, a supplier of surface technologies for metal processing industries in North America.

“Plasma nitriding has the advantage of making the treatment more precise by minimizing warping and distortion while providing a higher load-bearing capacity,” notes an article published in Windpower Engineering & Development.

“It is . . . an important discovery for the service life of a system where enormous forces are at work,” said Rovere.

 

Read more: “How Coatings Can Extend the Life of Wind-Turbine Components”

 

Photo credit: Oerlikon Balzers

Heat Treating Toughens Wind-Turbine Components Against Extreme Conditions Read More »

Detroit Auto Components Manufacturer Expands into China, Barcelona

A Detroit-based manufacturer of automobile driveline and drivetrain components and systems, which includes heat treating under its metal forming division, recently announced expansions of its operations in China and Spain.

David C. Dauch, AAM Chairman Chief Executive Officer

American Axle & Manufacturing (AAM) and Liuzhou Wuling Automobile Industry Co. Ltd. entered into a joint venture agreement to manufacture driveline systems, beginning production later this year in a state-of-the-art manufacturing facility located in the state-level economic development zone of East Liuzhou, in the Guangxi Province. Independent rear axles and driveheads will be manufactured at Liuzhou AAM.

“Liuzhou AAM will also continue to enhance our ability to provide both conventional and electric drive axles in the world’s largest automotive market,” said David C. Dauch, AAM Chairman and Chief Executive Officer.

Liuzhou AAM will produce driveline technology for SAIC-GM-Wuling’s SUV and MPV models. SAIC-GM-Wuling is a joint venture between General Motors and SAIC and is the largest manufacturer of rear-wheel-drive light vehicles in China.

In addition, AAM will open a new facility in Barcelona, Spain, in January 2019, producing powertrain components for Europe’s leading automakers including Renault, BMW, Daimler, Porsche, Audi, and Ford.

“The new facility will help AAM meet customer demand for products that help reduce noise and vibrations from downsized engines,” said Dauch.

Photo caption: Donald Joseph, president of AAM Asia and Weimin Li, Deputy General Manager, Guangxi Automobile Group at the Liuzhou AAM Automotive Driveline System Co., Ltd. signing ceremony. 

Detroit Auto Components Manufacturer Expands into China, Barcelona Read More »

Powder Metal Manufacturer Expands in PA

Jude Pfingstler, President of Atlas Pressed Metals

Construction is underway at a powder metal and sintered parts manufacturing plant in Dubois, Pennsylvania, which will more than double the facility’s square footage and is intended to adapt to growth with the installation of new equipment, such as larger tonnage presses.

Atlas Pressed Metals, which manufactures complex and simple structural iron, sinter-hardened steel, stainless, copper, brass, and bronze components utilizing the pressed metal (also known as sintered metal and powder metal) process, partners with heat treatment providers in supplying powder metal components for the automotive, transportation, industrial equipment, and electric motors markets.

“New equipment for the addition will enable Atlas to grow our capacity in multi-level and higher tonnage equipment,” said Jude Pfingstler, president of Atlas Pressed Metals.

 

Construction begins for Atlas Pressed Metals in Dubois, PA

Powder Metal Manufacturer Expands in PA Read More »

IHEA Indicies for May: 5 Up; 6 Down — Analysis Available

The economic report issued monthly to IHEA member company key executives showed what economists are calling a “transition” month with 5 indices showing an upward trend and 6 showing a downward trend. Among those moving upward: metal prices, capacity utilization, PMI, credit managers index, and the transportation index. Those heading south: auto/light truck sales, new home starts, steel consumption, capital expenditures, durable goods shipments, and factory orders.

This monthly report, which averages 12 pages every month, provides not only useful trending data but also in-depth analysis of each index. IHEA’s proprietary economist provides the analysis with special emphasis on how these movements affect the heat treat and thermal processing industries.

For a full copy of the report, contact Anne Goyer by email (click here), Executive Vice President of the Industrial Heating Equipment Association (www.ihea.org).

Ann Goyer, Executive Director of IHEA
Ann Goyer, Executive Director of IHEA

 

 

 

 

 

 

 

 

IHEA Indicies for May: 5 Up; 6 Down — Analysis Available Read More »