ECG Technology Allows Robust Processing of Heat-Treated Steel

 

A medical devices design and manufacturing firm recently expanded its Electrochemical Grinding (ECG) technology, enabling it to provide more robust processing of harder materials such as spring-tempered steel and heat-treated stainless steel.

Cadence Inc, which is headquartered in Staunton, Virginia, installed its latest equipment for processing profile grinding- shavers and related products at the company’s Cranston, Rhode Island, facility. The expansion incorporates high precision, burr-free grinding with CNC control

“This latest technology allows us to produce high precision, burr-free point grinding, as well as complex geometries with a cost-effective process for our customers,” stated John Rose, Senior Project Engineer at Cadence RI.  “Some of our current operations such as tube cutting, stylet notch cuts, and trocar tip forms are now burr free in one efficient process.”

The new ECG technology also allows grinding to extremely tight tolerances and very low cutting forces for thin wall parts.  Furthermore, Cadence can cut almost all types of metals burr-free with this new technology.

In addition to medical devices, Cadence manufactures life science and industrial products.

ECG Technology Allows Robust Processing of Heat-Treated Steel Read More »

Alum Supplier Breaks Ground for New Press Line

 

 

Source: FDL Reporter

A supplier for aluminum extrusions based in Fond-du-Lac, Wisconsin, recently broke ground on an expansion which will include the installation of a new press line at its extrusion and fabrication facility.

At the new plant, Mid-States Aluminum Corp. will provide services in aluminum extrusion, and include machining, fabrication, anodizing, tooling and assembly capabilities to medical manufacturing, construction, and transportation industries.

Read more: “Mid-States Aluminum Corp. Breaks Ground on $23 Million Project”

 

 

Alum Supplier Breaks Ground for New Press Line Read More »

Last Day to Recognize Young Heat Treat Talent

 

It’s well documented that there is a brain drain in manufacturing, including in the heat treat industry. Back in April, Heat Treat Today spoke with one company who estimated that up to 60 percent of the heat treat brains in their organization will retire within the next 10 years. Read more here: “One Fix for Heat Treat Brain Drain”

“This is not an isolated case. Baby boomers, who make up the vast majority of today’s heat treat industry brain trust, are beginning to retire and there are not enough metallurgists graduating from North American universities to fill the gap.” ~ Doug Glenn, Publisher of Heat Treat Today

It’s no surprise, then, that dozens of companies are taking advantage of the opportunity to nominate the young talent within their organization for Heat Treat Today‘s 40 Under 40 Class of 2018.

Today (Wednesday, August 15, 2018) is the last day. If you are looking for a way to recognize the young heat treating professional in your circles, Heat Treat Today is here to help. HTT’s 40 Under 40 Class of 2018 will bring prestige and recognition to your key young talent helping with retention appreciated by many Millennials, Gen Xs, and Gen Ys.

Who to nominate:

  • Nominate yourself (good!)
  • Nominate your colleagues (very good!)
  • Nominate your CUSTOMER (excellent!)

MAXIMUM EXPOSURE — Where it will appear:

How to nominate – 2 EASY STEPS:

1. Click the “Nominate” button to the right.

2. Follow the quick, easy instructions.

NOTE:

  • Each nomination should take no more than 5 minutes.
  • Multiple nominations allowed.
  • Nominate your customer and be recognized as their sponsor. Points!!

Nomination Deadline: TODAY, August 15, 2018

 

Questions/More Info:

 

The Editor: Editor@HeatTreatToday.com

 

Last Day to Recognize Young Heat Treat Talent Read More »

Leading Construction Steel Provider Restarts Illinois Blast Furnace

The leading supplier of steel sheet products to the diverse construction industry announced recently that it will restart the second of two blast furnaces (“A” blast furnace) at its Granite City Works, an integrated steelmaking plant in Granite City, Illinois.

U. S. Steel President and Chief Executive Officer David B. Burritt

The restart of the United States Steel Corporation’s “A” blast furnace will support increased demand for steel manufactured in the United States while allowing the company to continue to support customers during planned asset revitalization efforts.

“We are excited to announce that after the restart of the ‘A’ blast furnace on or around October 1, all of the steelmaking operations at Granite City will be back online, helping us meet an increased demand for American-made steel that has only grown since our March announcement,” said U. S. Steel President and Chief Executive Officer David B. Burritt. “After careful consideration of market conditions and customer demand, including the impact of Section 232, the restart of the two blast furnaces at Granite City Works will allow us to serve our customers’ growing demand for high-quality products melted and poured in the United States.”

U.S. Steel will hire around 300 new employees for the restart of blast furnace “A” that will support increased shipments beginning in the fourth quarter.  In March, U. S. Steel announced the restart of Granite City Works’ blast furnace “B” and steelmaking operations that brought back 500 positions, filled by new and returning employees. The restart of blast furnace “B” is in progress.

Leading Construction Steel Provider Restarts Illinois Blast Furnace Read More »

Demanding Loads on Joints Call for Heat Treating Bolts & Fasteners

 

 

Source: IEEE GlobalSpec

 

When tensile, shear or combination loads place a demand on bolted joints, heat treatment is a crucial step in the manufacturing of the high-strength fasteners often required to withstand the pressure.

“About 90 percent of fasteners are steel based and the required strength level is usually developed in steel fasteners using quenching and tempering processes.” ~ IEEE GlobalSpec

The authors of this week’s Technical Tuesday describe the standard industrial applications that call for heat-treated bolts or fasteners, environmental considerations that factor into determining heat treatment processes, the types of heat treatment according to the grade of steel, and more.

Figure 3. Comparison of minimum tensile strengths of heat treated and unhardened SAE J429 grade fasteners. Source: Bayou City Bolts
Comparison of minimum tensile strengths of heat treated and unhardened SAE J429 grade fasteners. Source: Bayou City Bolts

 

 

Read more: “Heat Treatment of Bolts and Fasteners for Demanding Applications”

Demanding Loads on Joints Call for Heat Treating Bolts & Fasteners Read More »

Ship Builder Acquires Tech Developer of Aluminum Probe Device

 

An advanced ship manufacturer recently announced today it has acquired a technology leader in developing and deploying non-destructive, portable probe devices that measure aluminum sensitization.

Craig Perciavalle, president of Austal USA

ElectraWatch, Inc., a privately-held company headquartered in Charlottesville, Virginia, was purchased by Mobile, Alabama-based Austal USA. The acquisition extends Austal USA’s ability to support the U.S. Navy fleet where nearly every ship includes aluminum structures.

“The combination of ElectraWatch patented technology along with Austal USA’s advanced ship manufacturing and sustainment expertise reinforces the company’s position as an industry leader to efficiently support the aggressive shipbuilding and sustainment requirements from our U.S. Navy customer,” said Craig Perciavalle, president of Austal USA. “As innovative technology reaches deeper into shipbuilding construction and sustainment, we remain laser focused at providing cost-effective solutions to our customers.”

Utilizing an electrochemical methodology, ElectraWatch engineers replicated laboratory testing measurements within a portable DoS Probe that yields a fast, accurate, measured result without removing test samples from a ship and sending to a laboratory. The company supports multiple shipbuilders, maintenance providers and the U.S. Navy across a broad range of military ships currently deployed in the U.S. fleet.

As both the designer and prime contractor, Austal USA manufactures the Independence-variant Littoral Combat Ship (LCS) and Expeditionary Fast Transport (EPF) for the U.S. Navy. The company delivers two LCS and two EPF per year with the capacity to increase its manufacturing rate at its 166-acre facility and headquarters in Mobile. Eight LCS (even numbered LCS 2 through 16) and nine EPFs (T-EPF 1-9) have been delivered to date. Austal USA was also one of five prime contractors awarded a concept design contract for the U.S. Navy’s future guided missile Frigate (FFG(X)) while its EPF is also being considered to support permanent medical ship operations.

Ship Builder Acquires Tech Developer of Aluminum Probe Device Read More »

Korean Auto Parts Maker Breaks Ground on Kentucky Facility with Heat Treating

 

Johnny Kim, DIC president (Photo credit: WKMS)

A Korean automotive parts maker recently broke ground on a manufacturing facility in Murray, Kentucky, that will house forging, heat treating, and machining gears and drivetrain parts, as well as administrative and design departments.

DAE-IL Corp. (DIC), headquartered in Ulsan, South Korea, will manufacture automotive transmission gears at the 295,000-square-foot plant being built in the Murray-West Industrial Park in Calloway County. The company expects to produce gears of the powertrain for internal combustion engine vehicles as well as gearboxes and differential assemblies for new cars.

“DIC is the best-specialized gear manufacturer in Korea,” said Johnny Kim, DIC president. “As global demand for our product is growing rapidly, [we]want to have this new facility here in the United States to satisfy our U.S. customers. I heard that Kentucky is at the heart of automotive and aerospace industries and has contributed growth to the national economy. With the highly skilled workers of this community, we will continue this trend for sure.”

“DIC will be at the forefront of the advancement of electric vehicles,” Kim added.

 

Photo credit: WKMS.org

 

Korean Auto Parts Maker Breaks Ground on Kentucky Facility with Heat Treating Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Advanced Heat Treat Corp (AHT), which provides heat treat services and metallurgical solutions, announced today the addition of three new sales and marketing employees: Vasko PopovskiJason Taylor, and Lindsey Newcomb. Popovski will focus on heat treat needs in the Great Lakes area. Taylor will cover sales in the southeast region of the country. Newcomb, Marketing Manager in the corporate office located in Iowa
  • Dr. Guido Kleinschmidt, who is a member of the Managing Board of SMS group GmbH, is the new President of METEC, the International Metallurgical Trade Fair and Congresses from 25 to 29 June 2019. He was elected unanimously at the recent meeting of the steering committee of the four trade fairs GIFA, METEC, THERMPROCESS, NEWCAST. The election was necessary because the former METEC President Marcel Fasswald had left SMS group to join Thyssengroup Industrial Solutions AG as Chief Operating Officer.
  • Giantonio Toldo, Operations Manager for Element Materials Technology (Element) Padova laboratory in Limena, Italy, has been appointed as the Vice President of the Italian Association for Metallurgy’s (AIM) Technical Committee for the Control and Characterization of Materials.
  • OMG Inc. recently announced four promotions in supply-chain management and operations: Wayne Ringenbach was promoted to director of Manufacturing, which includes heat treating; Brad Bedard was promoted to director of Supply Chain Management;  Chris Mowatt was promoted to director of Manufacturing Engineering; and Geri McCarthy was promoted to director of Operations.
  • Samuel, Son & Co., Mississauga, Ontario, has acquired Sierra Aluminum, Riverside, California. Sierra is a supplier of aluminum extrusions and related products to a number of end markets, including construction and transportation. Sachin Shivaram has been named president of Sierra Aluminum Group, following Ed Harris’s decision to retire from the company.

Equipment Chatter

  • A heat treating equipment supplier based in Plymouth, Michigan, recently shipped a pair of 36” x 48” x 36” electrically heated temper furnaces to a major drive supplier in the Southeast. Gasbarre Furnace Group/J. L. Becker designed the furnaces, which operate from 300°F to 850°F with a temperature uniformity of ±5°F, to preheat workloads prior to hardening and temper workloads after hardening.
  • An India-based conglomerate recently contracted Can-Eng Furnaces International Limited to design, manufacture, install, and commission an aluminum automotive casting heat treatment system for its new greenfield North American expansion in South Carolina. The new system will service three distinct aluminum product groups with unique treatment cycles.
  • A global manufacturer of thermal-processing equipment recently shipped a custom Gruenberg bench oven to the movable machinery industry. The bench oven is rated for Class B operation per the NFPA 86 specifications. Thermal Product Solutions (TPS) designed this bench oven to be used in the customer’s testing and product development department to process various mechanical apparatuses affixed to a Ling Dynamic Electronic Shaker. The maximum temperature rating of this Class B oven is 1022°F (550°C) and the work chamber dimensions are 36” W x 36” D x 36” H. In addition, TPS delivered a Gruenberg cabinet oven to the research and development industry. This Class B oven will process up to 5 gallons of water per batch from 1500 lbs of metal powder. The maximum temperature rating of this Class B cabinet oven is 250° F and the work chamber dimensions are 48” W x 48” D x 48” H. Both Gruenberg ovens are constructed from a structural steel frame that supports the fully welded 304 stainless steel chamber liner and the exterior sheet metal.
  • Grieve has built a 1,250°F, horizontal airflow cabinet oven used for heat treating at the customer’s facility. With workspace dimensions of 38" by 38" by 38", it has 12"-thick insulated walls comprising 2" of 2,300°F ceramic blanket and 10" of 10 lb./cu. ft. density Rockwool.
  • A vacuum space simulation system was recently shipped to a company that manufactures equipment for space. Tenney Environmental designed this system to test ionic thruster chips for space vehicle systems. The simulator will allow the customer to test their products in-house, while replicating outer space conditions. The dual cryopump vacuum system is sized specifically to maintain the high vacuum while the thrusters are firing inside the vessel.
  • An industrial manufacturer recently purchased a custom car bottom furnace from LEWCO, based in Sandusky, Ohio. The electrically heated oven, which is rated for a maximum temperature of 1,300°F., is used for annealing steel parts, featuring a workspace of 72”W x 140”D x 90”H, and manufactured and designed to NFPA 86 “Class B” standards.

Kudos Chatter

  • Liebherr-Aerospace Toulouse SAS, center of excellence for aerospace air management systems within the Liebherr Group, has obtained accreditation from NADCAP (National Aerospace and Defense Contractors Accreditation Program) for its Materials Testing Laboratory.
  • A leading provider of vacuum impregnation technology, Godfrey & Wing, passed its transition audit for ISO 9001:2015/IATF 16949 certification from Smithers Quality Assessments (SQA), an accredited third-party registrar. The IATF 16949:2016 certification is the recently published revision to ISO/TS 16949: 2009, one of the most widely used international standards in the automotive industry. The standard acts as a supplement to ISO 9001: 2015 for automotive quality management systems.
  • Bonnell Aluminum, a subsidiary of Tredegar Corporation also recently announced that its aluminum extrusion manufacturing facility in Newnan, Georgia, has achieved certification under IATF 16949:2016.
  • In January of 2018, Logik Precision Inc. (LPI), a CNC machining, water jet, EDM and welding/fabrication service provider primarily operating in the oil & gas industry, selected QMSC, which provides quality management consulting services and is the developer of QMS, to provide professional consulting services to transition the organization from ISO 9001:2008 to the current revision of 2015. QMSC performed gap audit, completed revisions to the quality management system, performed employee training, and represented LPI during the registrar audit which was conducted on July 11th and 12th. Logik Precision successfully demonstrated compliance and commitment to its quality program. The audit was closed with zero findings and no observations. QMSC will provide ongoing fractional Quality Director services to assist LPI with continuous improvement.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

15 Quick Heat Treat News Items to Keep You Current Read More »

Special Steel Plant in Kapfenberg, Austria, to Boast Fully Automated Melting System

 

Franz Rotter, head of the High Performance Metals Division

Since the official groundbreaking ceremony in April 2018, preparations for the construction of the world’s most advanced special steel plant in Kapfenberg, Austria, have been progressing rapidly. By awarding the contract for the electric arc furnace, the converter, and the secondary metallurgical systems—which represent the technological core of the plant—voestalpine has taken another important step in realizing the project.

The SMS group, based in Düsseldorf, Germany, will be responsible for the engineering, process technology, and start-up of the fully automated melting system, which will begin production in 2021.

“Awarding the contract for the supply of the main melting units, which represent around one-third of the total investment volume, lays the technological basis for the new special steel plant,” said Franz Rotter, member of the management board of voestalpine AG and head of the High Performance Metals Division. “The SMS group will contribute its comprehensive know-how to this project, both in the metallurgical systems and in the areas of digitalization and automation.”

In addition to the electric arc furnace, in which ultra-pure scrap and alloys are melted into liquid special steels at temperatures of up to 16232°F (9,000°C), the SMS group will also supply various after treatment systems that give the material its special properties. The units are operated with electricity from 100 percent renewable energy.”

The plant technology will set new standards worldwide in terms of digitalization. An ultra-modern sensor and electronic system enables the entire production process to be controlled from a central control station.

Special Steel Plant in Kapfenberg, Austria, to Boast Fully Automated Melting System Read More »

Materials Technology Group Acquires Nadcap/ISO Accredited Lab

 

A global provider of a comprehensive range of materials and product qualification test, inspection and certification services recently announced the acquisition of a Nadcap and ISO 17025 accredited laboratory headquartered near Cleveland, Ohio.

Element Materials Technology (Element) acquired Orbit Industries, Inc. (Orbit) strengthening its leadership position in non-destructive testing (NDT) for the aerospace industry.

Charles Noall, president and CEO of Element

With over 30 prime approvals, Orbit, which also operates out of four other satellite inspection facilities across Ohio, Pennsylvania, and New York, specializes in ultrasonic, liquid penetrant, magnetic particle and chemical processing for raw materials, semi-finished and finished products, including landing gear components, airfoils, and aluminum wheels.

“We are delighted to welcome Orbit, a world-class inspection facility, to the Element Group,” said Charles Noall, president and CEO of Element. “In the past few years, we have invested heavily in expanding our NDT platform in order to meet the strong-ramp up in engine and structure production that the aerospace industry is experiencing. The addition of Orbit complements our existing aerospace NDT facilities in California, Connecticut, Houston, Portland and Monterrey, Mexico, strengthening our footprint, capacity, and capabilities and enabling us to deliver cost savings for our clients.’”

John Alexandrovic, CEO, Orbit

“Since our formation in 1965, we have become one of the leading providers of NDT services to aerospace primes and Tier 1 suppliers in the United States,” said John Alexandrovic, CEO, Orbit.” We see partnering with Element as an opportunity to expand our capabilities and capacity so we can continue to offer our customers testing solutions of the best quality, lead time and price in the industry.”

Element is one of the world’s leading providers of aerospace non-destructive testing services to the global aerospace sector. Its facilities across the Americas and Europe specialize in the latest state-of-the-art testing and inspection services, including high-demand services such as digital x-ray, immersion ultrasonic, and etching services.

 

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