Heat Treat TV: Furnaces North America 2018

 

FNA 2018 is the largest heat treat event in the world in 2018. The event, sponsored by AFC-Holcroft, Surface Combustion, and Gasbarre Furnaces will host over 1,700 attendees from 8 countries in Indianapolis, Indiana, from Oct. 8-10.

Tom Morrison and the Metal Treating Institute shared this video with Heat Treat TV to demonstrate why commercial and captive heat treaters alike need to get their whole team to Furnaces North America 2018.

Watch the video below, and then click over to Tom Morrison’s interview with Doug Glenn on Heat Treat Radio.

For full details visit www.FurnacesNorthAmerica.com.

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Controls, Software Upgrade at Bearings Plant to Improve Efficiency

 

Bob Fincken, Super Systems National Sales Manager

A Cincinnati-based heat treat technology solutions provider recently completed a controls and software upgrade for the bearings brand of an engineering and manufacturing group at the latter’s facility in Dahlonega, Georgia, including instrumentation and software for hardening furnaces, quench, washer/rinse, and temper equipment.

Super Systems Inc. and JTEKT Corporation’s Koyo Bearings brand announced that the scope of the upgrade includes all engineering, installation, controls, and software for Koyo’s gas-fired hardening furnace line. The new automation included a turnkey retrofit of new control cabinets as well as software necessary for furnace control and historical process data review. The controls and software provide JTEKT with the confidence to heat treat parts to meet the highest standards with complete traceability for its Koyo brand bearings.

Michael Rebula, Heat Treat Supervisor at JTEKT

“We have been fortunate to work with JTEKT on a number of automation projects over the years and we are looking forward to participating in more innovative heat treating opportunities in the Dahlonega facility,” says Bob Fincken, Super Systems National Sales Manager.

“SSi’s ability to understand our needs and provide customized solutions has been a tremendous benefit to us,” says Michael Rebula, Heat Treat Supervisor at JTEKT.

 

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A Dozen Quick Heat Treat News Items to Keep You Current

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Richard Cammarano has been selected as president and CEO of Plymouth, Massachusetts-based Tech-Etch Inc., which produces precision components and parts.
  • With KKR’s recent acquisition of Hyperion from Sandvik, Ron Voigt will assume the role of Chief Executive Officer of Hyperion, responsible for the strategic direction and operating performance of the company. Mr. Voigt succeeds Johan Israelsson, who is transitioning into a newly created role as Senior Vice President of Strategy and Alliances.
  • Boeing and Embraer recently announced a Memorandum of Understanding to establish a strategic partnership which proposes the formation of a joint venture comprising the commercial aircraft and services business of Embraer that would strategically align with Boeing’s commercial development, production, marketing and lifecycle services operations. Under the terms of the agreement, Boeing will hold an 80 percent ownership stake in the joint venture and Embraer will own the remaining 20 percent stake.
  • With the construction of an 85,000-square-foot facility, Hitchiner Manufacturing Co., Inc., which produces investment castings for the aerospace, defense, and automotive industries, is expanding its New Hampshire operations .

Equipment Chatter

  • Four electrically heated enhanced duty walk-in ovens have been shipped to an automotive parts manufacturer by Wisconsin Oven Corporation, to be used for aging aluminum parts. In addition, Wisconsin Oven shipped an electrically heated three drawer oven to a supplier of the oil and gas industry. The custom drawer oven will be used for preheating tubes and cores.
  • Eighteen furnaces have been shipped to companies in six states in the U.S. and two companies overseas by Ipsen USA during the second quarter. These shipments included multiple atmosphere furnaces, plus the shipment of one of the largest vacuum furnaces Ipsen has ever built, featuring a 210,000-pound (95,254 kg) load capacity. Ten atmosphere box furnaces were shipped to a company in the aerospace industry, while one temper furnace went to a U.S.-based commercial heat treater. Other shipments included three TITAN H2 2-bar furnaces and three TITAN H6 2-bar furnaces.
  • A major US manufacturer of electronic components has placed an order for Despatch PND inert atmosphere ovens with FLW Southeast.
  • Two electric box furnaces have been supplied by L&L Special Furnace Company to a Midwestern machine manufacturer that builds high-speed cutting equipment, tools, and supplies for various industries, including industrial manufacturing, automotive, metal materials, and aerospace.
  • A 950°F (510°C) belt conveyor oven from Grieve, No. 831, has been supplied to a company to be used for heat treating springs.

Kudos Chatter

  • ThermoFusion is the only heat treater in Northern California to maintain Supplier Procedure Approval Requests (SPAR) for carbonitriding, nitriding, malcomizing, and general quench and temper work for Northrop Grumman.
  • Fluxtrol Inc. presented two awards during TPiM 2018. The Student Research Award was presented to Virginia Judge from the Colorado School of Mines, whose research was deemed by judges to be of extraordinary quality and impact to the field of thermal processing. The Academic Research Award/Scholarship was awarded to Professor Bob Cryderman and the Colorado School of Mines for excellence in academic research in the field of thermal processing.
  • Sciaky, Inc., a leading provider of metal additive manufacturing (AM) solutions, recently announced that it achieved qualification with its Electron Beam Additive Manufacturing (EBAM®) process, stemming from the completion of qualification testing performed by Lockheed Martin Space on a multi-year development program to create giant, high-pressure tanks, which carry fuel for satellites.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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Turn Generational Change into an Incredible Opportunity

Transitioning Your Business to the Next Generation

Mike Brown, Founder, The BrainzoomingTM Group

It’s no secret that US manufacturing stands to lose an enormous amount of business intelligence and knowledge via retirements occurring in the next 5 to 10 years. In fact, 10,000 Baby Boomers are reaching retirement age daily! Are your company executives thinking about this? Can you fill the increasing gap by connecting upper management and your workforce to recharge your organization? At ITPS/IFCS, Mike Brown will demonstrate how to turn generational changes into an incredible opportunity and provide tips to help you develop a plan that every manufacturer should be implementing now.

Save 25% off the registration fee.

To register, click on the Register Now button and enter promo code ED25C under payment information. Your registration fee will automatically be reduced by 25% when you click “apply”.

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Hotel Discount Rate Deadline Extended! Our discounted rate of $189 at the InterContinental Hotel Buckhead is still available for attendees. CLICK HERE to book your room today.

For complete Summit information, including hotel reservations and to register, visit www.itps-ifcs.com. Call 941-373-1830 with questions.

Heat Treat Today is proud to be a co-sponsor of this event.

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Energy, Aerospace Supported by New Heat Treatment Plant in UK

Bodycote Rotherham

 

The leading provider of heat treatment and specialist thermal processing services recently announced the opening of its newest facility to support the power generation and aerospace industries in the UK and Europe.

Located in the Advanced Manufacturing Park in Rotherham, Yorkshire, the state-of-the-art plant will be fully operational in 2018 and offer a number of heat treatment processes. Additionally, Bodycote reports that major OEM approvals will be secured along with Nadcap accreditation.

“This investment demonstrates Bodycote’s continuing commitment to align resources to serve both the aerospace and power generation markets,” said Simon Blantern, vice president of Sales Europe for Bodycote’s Aerospace, Defence & Energy heat treatment division.

 

Photo credits: Bodycote

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Pittsburgh Metals Company Acquires Aerospace & Defense Additive Manufacturer

Rich Harshman, ATI’s chairman, president and CEO

A Pittsburgh-based specialty metals company recently announced that it has acquired a leading pro metal alloy-based additive manufacturer for the aerospace and defense industries, located in New Britain, CT.

Allegheny Technology Incorporated (ATI) purchased Addaero Manufacturing, combining “ATI’s deep knowledge and experience in commercial aerospace and our industry-leading powder metal manufacturing capabilities, including our new aerospace-qualified Bakers Powder Operations, and Addaero’s technical expertise to produce aerospace quality parts using various additive manufacturing technologies,” said Rich Harshman, ATI’s chairman, president and CEO.

Rich Merlino, president, Addaero Manufacturing

“Addaero’s competencies are a natural extension of ATI’s metallic powder expertise and will expand our capabilities to provide comprehensive customer solutions ranging from the design of parts for additive manufacturing to the production of ready-to-install components. The acquisition of Addaero is another building block in our strategy to enhance ATI’s full specialty materials capabilities to provide end customers with finished products,” Harshman added.

“The Addaero team is excited to be a part of ATI. The combination of ATI and Addaero will increase the speed to market of new and innovative additively manufactured powder metal solutions for our aerospace and defense customers and beyond,” said Rich Merlino, president, Addaero Manufacturing.

 

Photo credit: Addaero Manufacturing; photo caption: 1) The Addaero Manufacturing team; 2) The above rocket nozzle was fabricated in Inconel 718 with internal cooling channels to reduce wall temperature.  The engine was hot fired 10 times for up to 30 seconds in duration.

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Register for ITPS/IFCS and Save 25% with Promo Code!

The International ThermProcess Summit (ITPS) and the International Finishing & Coatings Summit (IFCS) provides a unique platform to help manufacturing management stay on top of the latest trends and innovations impacting their manufacturing operations. Joint general sessions will feature topics of critical importance to all manufacturing leadership while two concurrent breakout sessions will focus on ThermProcess and Industrial Finishing & Coating topics specifically.

General session highlights include:

Factories of the Future: What Does the Future Workforce Look Like? – Dr. Irene Petrick, Intel Corporation

Cyber Security: Keeping Your Business Secure – Chad Hunt, FBI Atlanta Field Office

Trump’s Washington: The New Normal? – Omar Nashashibi, The Franklin Partnership

Tomorrow’s Talent Today – Noel Ginsburg, CareerWise Colorado

Manufacturing USA Initiatives: What They Are and How You Can Benefit – Thomas Kurfess, Ph.D., P.E., Georgia Tech

Driving Consistent Performance Excellence – Dr. Amber Selking, Selking Performance Group

OEM Manufacturing Perspective – Susan Lauda, AGCO and Brian Westfall, TRANE

Transitioning Your Business to the Next Generation – Mike Brown, The BrainzoomingTM Group

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To register, click on the Register Now button and enter promo code ED25C under payment information. Your registration fee will automatically be reduced by 25% when you click “apply”.

[button link=”www.itps-ifcs.com” size=”default” icon=”Select a Icon” side=”right” target=”blank” color=”b70900″ textcolor=”ffffff”]Register Now[/button]

Hotel Discount Rate Deadline Extended! Our discounted rate of $189 at the InterContinental Hotel Buckhead is still available for attendees. CLICK HERE to book your room today.

For complete Summit information, including hotel reservations and to register, visit www.itps-ifcs.com. Call 941-373-1830 with questions.

Heat Treat Today is proud to be a co-sponsor of this event.

Register for ITPS/IFCS and Save 25% with Promo Code! Read More »

Niobium C-103 Alloy Developed for Space Exploration

 

Judson Humphrey

A global supplier of refractory technology metals and technical ceramics for multiple industries recently launched a unique niobium C-103 alloy for rocket and jet propulsion applications utilized in spacecraft and launch vehicles.

H.C. Starck’s Fabricated Products Division developed the advanced alloy with “resistance to high-frequency vibrations at cryogenic temperatures that occur in satellites and particularly high-performance rocket nozzle applications,” said Judson Humphrey, Market Director for Aerospace, Defense and Government for the Fabricated Products Division.

Andreas Mader

“H.C. Starck‘s niobium C-103 alloy is part of our alloy development program to extend our fabricated products portfolio allowing customers to take advantage of the unique characteristics of our alloyed materials,” said Andreas Mader, CEO of the Fabricated Products Division. “We are working with customers in space exploration to design the highest quality and performance products with the prospects of more advanced space exploration in mind.”

 

 

Photo Credit: Wikimedia

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How to Know Which Softening Process to Use in Your Heat Treatment

 

 

Source: Metlab Heat Treat

 

When steel needs to be softened to alter ductility, toughness, or properties, or to produce a specific microstructure, a heat treater can turn to any one or combination of processes to suit the material or the application.

Metlab Heat Treat’s primer series includes a short explanation of the options available, whether it is

  • annealing, which “removes the internal stresses, which build up as a result of cold working and other fabrication processes;”
  • protective atmosphere normalizing, which “refines the grain size and enhances the uniformity of the microstructure;” or
  • spheroidize annealing, which “is generally done on parts which have been work hardened, to allow them to be further worked, either rolled in the case of coils, or drawn for wire.”

 

Read more: “Annealing, Protective Atmosphere Normalizing, Spheroidize Annealing”

 

Photo credit: Metlab Heat Treat

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Learn How to Develop a Sustainable Skilled Workforce at ITPS/IFCS

Tomorrow’s Talent Today

Noel Ginsburg, CEO, CareerWise Colorado

Finding and retaining skilled employees is a continual challenge which all manufacturers face — a challenge Noel Ginsburg, founder of Intertech Plastics, knew all too well. With extensive experience serving on manufacturing alliances, workforce development commissions, and educational organizations, Ginsburg led the effort to develop CareerWise Colorado, a statewide nonprofit that is building a system of youth apprenticeships across a variety of industries to ensure businesses have a capable workforce and all students have a clear and sustainable career path. This presentation will provide ideas for you to develop your own sustainable skilled workforce!

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[button link=”www.itps-ifcs.com” size=”default” icon=”Select a Icon” side=”right” target=”blank” color=”b70900″ textcolor=”ffffff”]Register Now[/button] Save 25% with promo code ED25C.

ITPS/IFCS will be held at the InterContinental Hotel Buckhead.  Click here to book your room today. For complete Summit information, including hotel reservations and to register, visit www.itps-ifcs.com. Call 941-373-1830 with questions.

Heat Treat Today is proud to be a co-sponsor of this event.

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