HIPING NEWS

Manufacturer Expands HIP Capabilities for Energy Industry

HTD Size-PR LogoMTC Powder Solutions received a hot isostatic press (HIP) that will extend the onsite size parameters of the Powder Metallurgy Near-Net Shape (PM-NNS) HIP components for the oil and gas, chemical, nuclear, and power generation industries.

Quintus Technologies HIP System
Source: Quintus Technologies

Quintus Technologies, a HIP provider with North American locations, installed the press QIH 286L M URC® to accommodate the core components for many different mission-critical applications. MTC Powder Solutions will use the system with a work zone of more than 11 ft. high to increase productivity with components, having improved fatigue strength and extended service life.

Dr. Magnus Nyström
managing director
MTC Powder Solutions
Source: LinkedIn

“We see a lot of opportunity in the areas of renewables, civil nuclear, small nuclear reactors, and the food industry,” reveals Dr. Magnus Nyström, managing director at MTC Powder Solutions. “In many of these sectors, the projects are becoming increasingly challenging in terms of higher pressures and more corrosive environments, and there is a strong desire for implementing PM HIP where traditional manufacturing technologies such as forgings and castings fall short.”

Jan Söderström
CEO
Quintus Technologies

"We have seen the need for hot isostatic pressing increase steadily,” says Jan Söderström, CEO of Quintus. He continues, "The push for faster fabrication and lead times favors PM HIP technology as its freedom-of-design benefit can remove costly fabrication processes such as welds and/or machining."

 


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Heat Treat Provider Increases HIP Capacity in Greenville, SC

HTD Size-PR Logo

Stephen Harris
Bodycote Group Chief Executive
Source: Bodycote

Bodycote, a global thermal processing services provider, is expanding its hot isostatic pressing (HIP) capability in Greenville, SC in the U.S. The two vessels will be online by the end of 2022.

The new HIP capacity will focus on developments in additive manufacturing and advanced materials. This pairs well with the numerous vacuum furnaces and other capabilities at the facility that would support additive manufacturing clients. The Greenville site will serve the aerospace, defense, medical and general industrial customers in the Southeastern region.

"We are pleased to address our customer needs by bringing HIP services closer to their facilities," commented Stephen Harris, Chief Executive at Bodycote Group. "With the largest HIP operational capacity in the world, our continued investment demonstrates Bodycote’s commitment to align resources to serve our customers across North America."


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2 Heat Treat Furnaces To Assist CMC Industry

HTD Size-PR LogoTwo atmosphere controlled retort box furnaces will be used for de-bindering ceramic matrix composite parts (CMC) as well as powder metals processing (PM) and hot isostatic pressing (HIP).

The main function of this L&L Special Furnace Co., Inc. furnace is to remove all organics and other materials used in the product prior to placing in a high fire vacuum chamber in a process called de-bindering: Parts are heated to 1220°F in a retort chamber that is pressurized with nitrogen. The by-products of the outgassing part are directed by pressure and flow out the rear of the furnace. The parts are then heated in a vacuum furnace to temperatures in excess of 2300°F. The result is a component that is stronger and lighter than titanium.

Aerospace and military have always been the key areas that CMC and additive technologies are applied. The CMC development is a key part of the subsonic ordnance project along with multitudes of other military applications. This technology allows for lighter and more durable aircraft, munitions, and body armor versus using some alloy and ceramic substitutes. Automotive has also always had a strong presence in the additive manufacturing industry as well.

It is new application areas were CMC technology is starting to shine. CMC technology is beginning to establish a presence in agricultural applications such as water desalinization, power and battery technology in providing lighter fuel cells. This technology will be applied to battery operated transportation vehicles, not only improving transportation capabilities but also lowering greenhouse emissions.


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Medical Heat Treater Receives “A to Z” HIPing Solution

HTD Size-PR Logo A hot isostatic press (HIP) was recently delivered to T.A.G. Medical Products Corporation Ltd. (TAGMPC), a manufacturer of medical and dental solutions that improve surgical procedures. The HIP will ensure the production of implants and surgical tools with the optimal material properties required by the exacting environments in which they are used.

Ran Weizman
Executive Vice President
T. A. G. Medical Products Corporation

"To increase production capacity, we invested in a new MIM (metal injection molding) production line," states Ran Weizman, Executive VP at TAGMPC. "The [Quintus Technologies] press will serve us for the implants and minimal cutting tools production, where high material uniformity and good mechanical properties are required."

Advanced proprietary features such as High Pressure Heat Treatment™ (HPHT™) and Uniform Rapid Quenching (URQ®) enable the Quintus press model QIH 15L to produce finished MIM parts with maximum theoretical density, ductility, and fatigue resistance. Incorporating heat treatment and cooling in a single process, HPHT combines stress-relief annealing, HIP, high-temperature solution-annealing (SA), high pressure gas quenching (HPGQ), and subsequent ageing or precipitation hardening (PH) in one integrated furnace cycle.

"All T.A.G. manufacturing processes, from A to Z, are done under one roof. Therefore, it is important for us to work with equipment that gives us this option,” Mr. Weizman comments.

With a new emphasis on disposable surgical instruments in the TAGMIM production chain, faster throughput and higher workpiece quality are also essential. The QIH 15L’s URQ capability achieves a cooling rate of >80K/s while minimizing thermal distortion and non-uniform grain growth. The press’s furnace chamber has a diameter of 6.69 inches (170 mm) and a height of 11.4 inches (290 mm) and operates at a maximum pressure of 207 MPa (30,000 psi) and a maximum temperature of 2,552°F (1,400°C).

The press was installed in the T.A.G. facility in May 2022.

 

 


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Research at Oregon Manufacturing Innovation Center Advances with HIP Technology

HTD Size-PR LogoWhen the new additive research facility at the Oregon Manufacturing Innovation Center Research & Development (OMIC R&D) opens in Scappoose, Oregon, the facility will acquire a hot isostatic press. Operating at a temperature of 2550°F (1400°C) and a pressure of up to 30,000 psi (2070 bar), the new press will give OMIC researchers the ability to study densification of metals as well as how HPHT can modify the grain structure to enhance the mechanical properties of additively manufactured parts.

Overseen by Oregon Institute of Technology (Oregon Tech), a public polytechnic university, OMIC R&D is a collaborative effort that brings together industry and higher education with government support to conduct applied research and advanced technical training. Its mission is to increase industrial competitiveness by developing new tools and techniques to address today’s manufacturing challenges, particularly in the aerospace and defense, transportation, and metals sectors.

The Quintus Technologies HIP, a QIH 48 M URC® press, will allow new research into 3D printing technology and optimized material properties. The press model is equipped with Uniform Rapid Cooling, URC®, the proprietary Quintus feature that combines HIP and heat treatment in a single process. Accelerated cooling under pressure minimizes thermal distortion and improves material properties. The QIH 48 also has a hot zone of 14.8 inches (375 mm) in diameter and 47.2 inches (1200 mm) in height.

“For OMIC R&D to fulfill our mission, we must have world-class cutting-edge capabilities to support our applied research & development projects. We accomplish this by partnering with some of the best companies in the world in their respective fields and identifying and utilizing their unique technologies and expertise. Our solutions can be implemented by regional, national, and international partners to increase their competitiveness,” says Craig Campbell, executive director at OMIC. “We chose Quintus as a partner because the company is continually innovating, and developing new processes such as High Pressure Heat Treatment, or HPHT.”

The press will be housed in OMIC’s new 30,000-square-foot additive manufacturing innovation center in Scappoose, approximately 20 miles north of Portland. Scheduled for ground-breaking in late 2021 and occupancy in 2022, the facility will be adjacent to the Portland Community College/OMIC Training Center, which serves students in machining, fabrication, and mechatronics.

“Today’s globally competitive manufacturing industry demands rapid innovations in advanced manufacturing technologies to produce complex, high-performance products at low cost,” observes Dr. Mostafa Saber, associate professor of Manufacturing & Mechanical Engineering Technology at Oregon Tech. “To conduct world-class, competitive research on new high-performance metal alloys, long-lasting tools, and rapid production of complex metal structures, especially in additive manufacturing, materials densification plays a pivotal role. And that is where the advanced generation of hot isostatic pressing offers the solution. We are very excited to leverage the advantageous features offered by Quintus Technologies soon at OMIC R&D.”

 

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HIP Deepens Expertise in High-Performance Materials

HTD Size-PR LogoThe Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Dresden has received a hot isostatic press. This HIP technology will permit researchers to deepen their expertise and refine processes for pressure-supported heat treatment, used to maximize theoretical density, ductility, and fatigue resistance in high-performance materials.

Applications for the new system from Quintus Technologies include the hot isostatic pressing and heat treatment of specialty materials such as nickel-based superalloys and intermetallic compounds like titanium aluminides, as well as densification of the unconventional microstructures associated with additive manufacturing (AM).

Dr. Thomas Weißgärber
Director of the Branch Lab
Fraunhofer IFAM
Source: ifam.fraunhofer.de

The QIH 15L is equipped with Quintus’s Uniform Rapid Quenching® (URQ®) technology, which achieves a cooling rate of 103K/minute, while minimizing thermal distortion and non-uniform grain growth for finished 3D printed parts with optimal material properties. The press’s furnace chamber has a diameter of 6.69 inches (170 mm) and a height of 11.4 inches (290 mm) and operates at a maximum pressure of 200 [207] MPa (30,000 psi) and a maximum temperature of 2,552°F (1,400°C).

Acquiring the Quintus HIP allows Fraunhofer IFAM researchers to “strengthen their technological expertise in the field of pressure-supported heat treatment,” comments Dr. Thomas Weißgärber, director of the Branch Lab at Fraunhofer IFAM. “The new system is not only used for R&D projects but is also available as a service for carrying out predefined HIP cycles.”

The press model QIH 15L incorporates heat treatment and cooling in a single process known as High Pressure Heat Treatment™ (HPHT™). HPHT combines stress-relief annealing, HIP, high-temperature solution-annealing (SA), high pressure gas quenching (HPGQ), and subsequent ageing or precipitation hardening (PH) in one integrated furnace cycle.

Jan Söderström
CEO
Quintus Technologies
Heat Treat Today

Consolidating these multiple steps in the HIP process brings several benefits for Fraunhofer IFAM. Several functions can be performed in a single location with fewer pieces of equipment on the production line. The Quintus press produces fast throughput and high work piece quality. It also enhances efficiency and reduces per-unit processing costs while generating savings in space, energy, and infrastructure.

“We have noted exceptional interest in new approaches that improve quality, lower cost, and reduce environmental impacts,” says Jan Söderström, CEO of Quintus Technologies. “HPHT is rapidly emerging as the go-to post-processing path to lean AM operations, and we are delighted to be working with Fraunhofer IFAM as its talented researchers expand the potential for high pressure  heat treatment.”

The new system will be installed in the Innovation Center Additive Manufacturing ICAM® of Fraunhofer IFAM Dresden, where various technologies for additive manufacturing are a major focus.

 

 

 

 

 

(source: background image from ifam.fraunhofer.de and Quintus HIP image from Quintus Technologies)

 

 

 

 

 

 

 

 

 

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Strategic Heat Treat Partnership to Open Options for Customers

pr logoA recent strategic partnership between a North American commercial heat treater and a hot isostatic pressing service provider will open up more immediate options for heat treating customers.

(Source: Solar Atmospheres, CA)

Solar Atmospheres of California, providing vacuum heat treating services, and Kittyhawk, offering hot isostatic pressing (HIP) services for the aerospace, commercial, military, medical, automotive, firearms and oil and gas industries, will partner to offer heat treating and hot isostatic pressing services.

Brandon Creason
President 
Kittyhawk

“This partnership,” says Brandon Creason, president of Kittyhawk, “allows the customer to take advantage of hot isostatic pressing and heat treat without having to look further. I am very excited about the future, and more importantly, providing our customers with two of the best options in the service industry.”

Derek Dennis
President
Solar Atmospheres California

Derek Dennis, president of Solar Atmospheres of California, adds, “In response to the needs and requirements of our valued customers, Solar Atmosphere is delighted to partner with a high caliber organization like Kittyhawk to provide hot isostatic pressing services.”

 

 

 

 

 

(photo source: National Cancer Institute at unsplash.com)

(photo source: NASA at unsplash.com)

 

 

 

 

 

 

 

 

(photo source: Defense Imagery at pixabay.com)

 

 

 

 

 

 

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Heat Treat Provider Expands HIP Capabilities to Serve Quality-Critical Industries

A heat treating and metal processing services provider in the Pacific Northwest recently increased its hot isostatic pressing (HIP) capabilities with the purchase of new equipment to enable the company to process a broad range of materials and lot sizes for quality-critical industries, such as energy, aerospace, and medical.

Doug Puerta, CEO, Stack Metallurgical Group

Stack Metallurgical Group has doubled its HIP processing with the addition of a model QIH 122 M URC® from Quintus Technologies following the recent installation of a high-capacity Mega-HIP, the QIH286 M URC®; both combine HIP and heat treatment in a single process and are located at Stack’s recently completed facility in Albany, Oregon.

“We’ve been extremely happy with the market response as we have expanded our service offerings to include HIP,” said Doug Puerta, CEO, Stack Metallurgical Group. “The massive size of our first unit enables us to process larger castings and/or powder metal components. The new unit now allows us to process all ranges of materials and lot sizes and is ideal for moderately sized components. The capabilities and capacity offered by these two units further strengthen the value proposition that Stack facilities provide their clients.”

Jan Söderström, CEO of Quintus Technologies

“We see opportunities not only in traditional markets such as castings but also in emerging markets, with additive manufacturing being the most notable,” added Puerta.

“Stack’s decision to invest in a second Quintus HIP is a tribute to our leadership position in the industry,” said Jan Söderström, CEO of Quintus Technologies. “As the need for hot isostatic pressing steadily increases, we are very pleased with this next step in our relationship.”

 

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Alfa Romeo Racing Invests in High-Pressure Heat Treatment

A Swiss company that operates Alfa Romeo Racing recently partnered with a global leader in high-pressure heat treatment (HPHT) technology for processing high-performance materials.

Christoph Hansen, head of technical development at Sauber Engineering AG

Sauber Motorsport AG, a part of the Sauber Group of Companies, launched a long-term partnership with Title Sponsor Alfa Romeo in 2018 and have now chosen Quintus Technologies to supply their hot isostatic pressing (HIP) equipment.

"The partnership with Quintus is an important milestone on Sauber Engineering’s Additive Manufacturing journey" said Christoph Hansen, head of technical development at Sauber Engineering AG. "The implementation of the hot isostatic pressing process adds massive value in bringing performance to our car as well as for the demanding needs of our customers. By using Quintus’s HIP technology, the Sauber Group will be able to push the boundaries of what we do even further and bring the materials we produce to an outstanding level."

Jan Söderström, CEO of Quintus Technologies

With the QIH 21 M URQ®, Alfa Romeo Racing has access to Quintus’s proprietary URQ® technology, which allows heat treatment and cooling to be combined in a single process, known as high-pressure heat treatment. The QIH 21 M URQ® has an operating temperature of 2,552°F (1,400°C).

"We are excited to be partnering with one of the most iconic Formula One teams—Alfa Romeo Racing," said Jan Söderström, CEO of Quintus Technologies. “This collaboration brings together two organizations at the forefront of advanced development and product innovation in the AM field. Working with Alfa Romeo Racing also gives us at Quintus a unique opportunity to show a large audience how well the modern HIP technology optimizes material properties."

Main photo credit: Speedcafe

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HIP Capabilities Expand at Heat Treating Facility

A company that specializes in the design, manufacture, installation, and support of high-pressure solutions recently supplied a Hot Isostatic Press (HIP) to a leading heat treating equipment manufacturer.

Scott Herzing, Paulo Vice President Engineering

Paulo will add hot isostatic pressing to its thermal processing services with the HIP acquisition from Quintus Technologies, which is headquartered in Västerås, Sweden. The press, model QIH 122 M URC®, is equipped with Quintus’ proprietary uniform rapid cooling (URC), a feature that improves material properties in additive manufacturing and investment casting.

“We see the market for HIP expanding, with a large part attributed to additive manufacturing,” said Scott Herzing, Paulo Vice President Engineering. “We have the leading material knowledge and process expertise to help our customers in this area. The ability to combine HIP and heat treatment will allow us to offer one-stop-shop thermal processing solutions, with faster turnaround times.”

The HIP, which operates at a maximum temperature of 2,552°F (1,400°C) and a maximum pressure of 30,000 psi (2,070 bar), will be installed in Paulo’s recently expanded Cleveland Division in Willoughby, Ohio, which provides brazing and vacuum heat treatment services.

Jan Söderström, CEO of Quintus Technologies

Paulo and Quintus Technologies have also entered into a marketing agreement where the two companies will partner in educating the industry on the use of the HPHT process.

“Paulo was very intrigued by our ability to offer a complete partnership: the system itself, the Quintus Care program including application support, and the marketing agreement,” said Jan Söderström, CEO of Quintus Technologies. “With this partnership, they see the possibility to enter the market in the best possible way.”

“Working with a market-leading company like Quintus is a good fit for Paulo,” says Herzing. “This partnership will allow us to continue to do what we have always done, help our customers succeed.”

 

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