HIPING NEWS

Indiana Heat Treater Builds to House HIP, New Equipment

A vacuum heat treater which specializes in processing components for aerospace and medical applications recently announced an addition to its facility in Warsaw, Indiana, for the purpose of housing newly acquired equipment.

Lake City Heat Treating has expanded with the construction of a 6,000-square foot addition to accommodate growth in production and an increase in its heat treating capabilities.  The new building allows Lake City Heat Treating the space to bring in new machines and equipment, including a new hot isostatic press in late fall 2018.

Lake City Heat Treating provides heat treating of stainless steels, cobalt and nickel alloys and vacuum heat treatable steels for aerospace, medical and other quality-critical industries, as well as cryogenic, hot isostatic pressing, and tempering services.

 

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Aerospace Giant Secures 15-year Agreement for Heat Treating Services

Engineering giant Rolls-Royce has entered into a 15-year contract with a UK-based thermal processing services specialist to secure specialized vacuum heat treatment and hot isostatic pressing (HIP) to support its civil aerospace production.

Bodycote, which provides heat treatment services that protect and improve the properties of metals and alloys, extending their operational life and making them safer, will work with Rolls-Royce’s turbine blade casting facilities in Derby and Rotherham.

The agreement, which is expected to be worth over £160 million ($227.3 million US) in incremental revenues over the 15-year period, ensures the provision of specialist thermal processing capacity utilizing Bodycote’s high performance, quality-focused approach to support the growth of Rolls-Royce’s large civil engine programs, including the Trent XWB, Trent 1000, Trent 7000, Trent 700 and Trent 900.

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French Aerospace Manufacturer Reaches Agreement with Global Heat Treat Provider

An international high-technology group and tier-1 supplier of systems and equipment in the aerospace market recently announced a long-term agreement with a leading global provider of heat treatment and specialist thermal processing services.

Heat treater Bodycote also announced that its global network will support the agreement with the Paris-based Safran, operating initially from strategically located facilities in France and Belgium.

Safran is a part of the Safran Group, a French multinational aircraft engine, rocket engine, aerospace-component, defense, and security company. Under the agreement, Bodycote will provide manufacturing services which include thermal spray coatings, electron beam welding, hot isostatic pressing (HIP), heat treatment and others to Safran companies and their key strategic first-tier suppliers, in support of Safran’s civil aerospace programs, including but not limited to CFM LEAP for Safran aircraft engines, helicopter engine programs, and landing gear systems.

 

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“Mega-HIP” Installation in Belgium to Expand Nadcap Capacity

The world’s largest provider of heat treatment and specialist thermal processing services announced that its hot isostatic pressing location in Belgium will take delivery of a new “Mega-HIP” unit which will be Nadcap capable to meet the demand of the European aerospace market over the next five years and beyond.

Bodycote expects the new high pressure, high-temperature Mega-HIP installed at their facility in Sint Niklaas, Belgium, to be operational by the end of 2018, meeting the growing demand of the European aerospace market over the next five years and beyond. This investment will increase Bodycote’s Nadcap HIP capacity globally.

Bodycote operates the world’s largest HIP equipment network with over 50 HIP vessels of varying sizes in multiple locations, providing its services and Powdermet® technologies for clients in medical, power generation, marine, nuclear, automotive, and electronics industries. The recently launched Powdermet® technologies incorporate patent-pending techniques that combine 3D printing with well-established net shape and near net shape (NNS) techniques. This hybrid technology reduces the manufacturing time and production cost of a part compared to producing the same part using 3D printing alone.

Processing capability can accommodate components which are nominally up to 2m diameter by 3.5 m high, and weighing 0.1kg to over 30,000kg. In addition to standard quality and environmental accreditations, Bodycote’s HIP facilities also hold ASTM and NORSOK accreditations.

 

 

 

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Heat Treatment Assets Included in Bodycote Agreement with Doncasters

UK-based heat treatment provider, Bodycote, announced it has entered into a long-term outsourcing agreement with Doncasters Group, a castings and precision parts maker for aerospace as well as other industries, to provide its hot isostatic pressing and heat treatment requirements. The terms of the agreement grant the global provider of subcontract thermal processing services acquisition of Doncasters’ thermal processing assets, including hot isostatic presses and vacuum furnaces, located at its Blaenavon, South Wales, site.

Hot isostatic pressing is a form of heat treatment that uses high pressure to improve material properties.

Doncasters Group manufactures precision metal components and assemblies for the aerospace, industrial gas turbine, specialist automotive, petrochemical, construction, industrial, transportation, and recreation markets.  Associated Doncasters employees will be transferred to Bodycote. Financial terms of the agreement were not made available.

 

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Bodycote Earns Highest Aerospace Accreditation

Bodycote is pleased to announce that its Chesterfield, UK hot isostatic pressing (HIP) location earned, for the second time, the highest level of Nadcap accreditation following the most recent Nadcap audit. The official approval was awarded on 2 February 2017.

As one of the original HIP facilities to achieve this standard, the site is now targeting to further extend its Merit status. This is building on a long history of supplying Hot Isostatic Pressing to the world’s aerospace prime manufacturers and their first tier suppliers.

Moving forward, the Chesterfield site continues to play a strategic, long term role for new aerospace high technology programs, and Bodycote continues to invest in resources and capital for development and operations to meet the demands required for this future growth.

 

 

 

 

 

Post updated Thursday 4/29/2021 at 3:33pm.

 

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Pulsed Electric Current Sintering

BOTW-50w  Source:  Total Materia

Pulsed electric current sintering (PECS) also known as spark plasma sintering (SPS) or field assisted sintering (FAST) is a relatively new innovative technique for the consolidation of fine or nanocrystalline powders and has received much attention in the recent years because of its many advantages compared with other sintering/bonding methods such as the hot pressing and hot isostatic pressing (HIP) processes.

Read More:  Pulsed Electric Current Sintering

 

 

 

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First Accreditation for MedAccred in Europe Awarded to Bodycote

Bodycote, the world’s largest heat treating services provider, is pleased to announce that its Derby, UK location is the first facility in Europe to earn the MedAccred accreditation underlining the high standards of quality achieved. The official approval was awarded on 7th of April 2016.

MedAccred, administered by Performance Review Institute (PRI), is an industry managed approach to ensuring critical manufacturing process quality throughout the medical device supply chain. It establishes stringent consensus audit criteria based on industry and specific OEM requirements that ensure compliance and quality. Adherence to these requirements leads to greater process discipline, operational efficiency and ongoing improvement which results in higher quality and performance.

Strategically located in the East Midlands, Bodycote Derby, which offers heat treatment and hot isostatic pressing (HIP) services, is fast becoming a centre of excellence serving the medical device and implants markets for the UK, Ireland and Europe. Bodycote continues to invest in new capacity and technology to support opportunities within the growing medical industry for classic heat treatment and HIP along with its Specialty Stainless Steel Processes (S3P) and Ion Implantation services in Europe. For Bodycote, the benefits of MedAccred to the supplier are evident. The process provides for consistent and standardised critical process audits which result in fewer redundant onsite audits by multiple OEMs and first tier customers. The MedAccred certification should reinforce customer confidence in Bodycote as a premier quality provider of heat treating.

Joe Pinto, Executive Vice President and Chief Operating Officer of the Performance Review Institute, the organisation which administers the MedAccred program on behalf of the medical device industry, sent his congratulations to the team at the Bodycote Derby facility: “We are delighted that Bodycote has the honour of becoming the first company to receive an accreditation from MedAccred in Europe. To be the first in anything demonstrates a high level of foresight and commitment to a long term strategy. The MedAccred audit is challenging and in achieving accredited status, Bodycote’s Derby facility has proven it has the capability to meet and exceed the requirements of its medical customers. The entire team should be proud of their success.”

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Alcoa to Supply 3D-Printed Metal Parts for Airbus

Lightweight metals leader Alcoa (NYSE:AA) has entered into an agreement with Airbus to supply 3D-printed titanium fuselage and engine pylon components for Airbus commercial aircraft. Alcoa expects to deliver the first additive manufactured parts to Airbus in mid-2016.

“We are proud to partner with Airbus to help pave the way to the future of aerospace development and manufacturing,” said Alcoa Chairman and Chief Executive Officer Klaus Kleinfeld. “The unique combination of our multi-material alloy development expertise, powder production capabilities, aerospace manufacturing strength and product qualification know-how position us to lead in this exciting, emerging space.”

Airbus chose to work with Alcoa because of its comprehensive capabilities, from materials science leadership to additive manufacturing and aerospace parts qualification. The agreement will draw on Alcoa’s decades of aerospace experience and new technologies gained through the recent acquisition of RTI and organic expansion in Whitehall, Michigan. Alcoa also recently invested in 3D-printing and metallic powder production capabilities at its technical center outside of Pittsburgh, Pennsylvania.

Last year, Alcoa acquired RTI International Metals (RTI)—now known as Alcoa Titanium & Engineered Products (ATEP)—which grew Alcoa’s additive manufacturing capabilities to include 3D-printed titanium and specialty metals parts produced at ATEP’s Austin, Texas facility. The Airbus agreement will draw on these capabilities as well as ATEP’s titanium ingot melting and billetizing, machining, finishing and inspection technologies.

Alcoa will employ advanced CT scan and hot isostatic pressing (HIP) capabilities at its advanced aerospace facility in Whitehall, Michigan. HIP is a technology that strengthens the metallic structures of traditional and additive manufactured parts made of titanium and nickel based superalloys. Through a $22 million investment in the technology in Whitehall, Michigan, Alcoa today owns and operates one of the largest aerospace HIP technology complexes in the world.

Additionally, Alcoa is bolstering its additive manufacturing capabilities through a $60 million expansion in advanced 3D-printing materials and processes, including metallic powders. The expansion is located at the Alcoa Technical Center near Pittsburgh, Pennsylvania, the world’s largest light metals research center.

 

 

 

Post updated Thursday 4/29/2021 at 3:37pm.

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Anhui Yingliu Group Inaugurates Quintus® Hot Isostatic Press

Västerås, Sweden, December 17, 2015 – Jan Söderström, CEO of Quintus Technologies (formerly Avure Technologies), joined Frank Du, President of China’s Yingliu Group, to celebrate the inauguration of a Quintus® hot isostatic press (HIP) at the Anhui Yingliu Group Huoshan Casting Co. Ltd. foundry in Anhui province, China, in early December.

The new press, model QIH 1.6 x 2.5 – 2000 – 1400M URC, brings several advanced capabilities that enable the Huoshan facility to manufacture products meeting mission-critical performance standards in the aerospace and nuclear power environments.

Operating at a pressure of 200 MPA (29,000 psi) and temperatures up to 1400°C (2552°F), the Quintus HIP produces complex components with improved fatigue strength and extended service life, ever-more-important characteristics that are difficult to achieve in traditional manufacturing technology.

A work zone of 1600 mm (63 inches) in diameter and 2500 mm (98 inches) in height accommodates the size requirements for production of large aircraft engine casings and core components for nuclear power, marine engineering, metallurgy, and other applications. Quintus’ proprietary Uniform Rapid Cooling (URC) technology enables increased productivity with optimal temperature control.

“Quintus HIP systems produce parts with excellent isotropic material properties and offer the highest possible density of all available compaction methods,” noted Mr. Söderström as he handed the keys to the press to Mr. Du during the inauguration ceremony. The event was attended by more than 500 guests, including representatives from a dozen prominent Chinese companies in the aviation and nuclear power industries.

Reminding the audience of the Made in China 2025 campaign to improve quality and production efficiency, Mr. Du referenced the Yingliu Group’s own strategic commitment to industrial upgrading. The company ordered the QIH 1.6 x 2.5 in December 2013. It was delivered after a 15-month manufacturing process at the Quintus plant in Västerås, Sweden. Installation, testing, and commissioning took place over a period of 20 weeks. Now fully operational, the press fulfills the Yingliu Group’s vision of establishing a world-class hot isostatic pressing center at the Huoshan Casting facility.

Quintus Technologies specializes in the design, manufacture, installation, and support of high pressure systems for sheet metal forming and densification of advanced materials and critical industrial components. Headquartered in Västerås, Sweden, and represented in 35 countries worldwide, the company is the world leader in high pressure technology and has delivered more than 1,800 systems to customers across the globe within industries such as aerospace, automotive, energy, and medical implants.

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