sustainability

Message from the Editor: What Are the EPA Scopes?

Heat Treat Today publishes eight print magazines a year, and included in each is a letter from the editor, Bethany Leone. This letter first appeared in May 2024 Sustainability print edition.

Feel free to contact Bethany at bethany@heattreattoday.com if you have a question or comment. 


In a 2022 episode of Heat Treat Radio, Justin Dzik, a business development manager at Fives North American Combustion, Inc., forecasted a shift in our industry: “If you go down far enough in the [EPA] scopes, obviously that includes processes for heat treatments of steel. Who knows how long that will take, but for sure, that is probably the future path in the next quarter century or so.” As Michael Mouilleseaux’s column on page 12 of this magazine demonstrates. [Read Michael’s column here. – Editor] Dzik’s prediction about the need for understanding environmental regulations shaping our future is not far off.

Later in 2022, I attended a technical talk on environmental regulations and how to calculate emissions in heat treat operations. Much of the talk was spent defining terms, which I was surprised by; where were all of the interesting graphs and action items? The presenter knew something that I did not: heat treat industry experts still needed to build a foundation of definitions to understand this topic, before making decisions.

Who Needs To Understand EPA Scopes?

Not everyone has studied environmental regulations in depth. Basically, if you aren’t the one responsible for tracking emissions and cutting emissions in your operations, you do not need to know these scopes. (If that’s you, you may stop reading and continue to the next column!)

However, if you either are (a) obligated to report GHGE (greenhouse gas emissions) at your site or are (b) responsible for cutting GHGE, or you want to have a stake in these conversations, this column is for you. Given that this whole magazine is about sustainable technologies, this is your “back pocket” introduction to the EPA’s GHGE scopes for heat treaters.

EPA Scopes Defined

These three EPA greenhouse gas emissions classifications were originally created as part of the agency’s efforts to trace their own environmental impact and set goals to reduce these emissions. For in-house heat treat operations, knowing what these “scopes” mean will help you identify what carbon cutting initiatives apply to you and what is under your control.

The scopes classify GHGEs that occur from the operations of a business or agency. Each define where the emissions are produced and who is responsible for producing them; together, this is a way to assess the business’s overall “environmental impact.”

3 Scopes

Scope 1 are the direct emissions that the company owns or can control; this is descriptive of all emissions that are the direct result of burning fossil fuel on-site, including emissions from transportation vehicles.

Scope 2 describes indirect emissions that are produced from generating electricity.

And Scope 3 describes indirect emissions created from a company’s value chain; that is, emissions produced when another entity created or delivered a product the company uses.

Application

Understanding what can and cannot be controlled helps frame strategic environmental targets. For instance, while scope 2 emissions are indirect, the source of your electricity (whether it involves GHGE or not) affects your carbon footprint. Since it falls outside the direct scope “1,” it will require more strategic thinking when considering any operational transitions that use electricity, like adding an induction hardening line.

The more indirect, often the more secondary effects there may be when pursuing environmental impact reducing changes. For example, promoting remote work to reduce scope 3 emissions related to employee transportation is often desirable from an employee satisfaction standpoint. However, this introduces new variables: Do employees commute to coworking spaces? What is the GHGE impact of their work-from-home setups? Are there social well-being consequences of this shift, negative or positive?

To use these scopes to define environmental stewardship goals, we also need to ask the right questions about our context:

  • What areas need upgrades?
  • What are the economic and social outcomes of these actions?
  • Do we need to reassess technologies that our operations should invest in?

Sustainability Heat Treat Resources

That’s the “back-pocket” summary. There are more robust resources on epa.gov and plenty of videos on YouTube when you search “epa scopes about.” Here are additional heat treat-specific resources:

  • On December 6, 2023, Gasbarre’s Bryan Stern presented a webinar “Understanding Carbon Footprint and Costs of Atmosphere and Vacuum Processing.”
  • Locate IHEA’s Sustainability Terms & Definitions on their website, loaded with applicable notes on these terms and more. https://www.ihea.org/page/SustainabilityTerms
  • Attend FNA 2024. Technical Session topics will be released this month. https://www.furnacesnorthamerica.com/sessions
  • Search “scope” on www.heattreattoday.com to read these articles:
    • “Sustainability Insights: Vacuum Heat Treating in a Carbon-Conscious Market”
    • “Sustainability Insights: How Can We Work To Get the Carbon Out of Heating? Part 1”

Contact Bethany at bethany@heattreattoday.com.


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Induction and Sustainability Tips Part 1: Cleaning and Maintenance

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Discover expert tips, tricks, and resources for sustainable heat treating methods Heat Treat Today's recent series.  And, if you're looking for tips on combustion, controls systems, or induction in general, you'll find that too! Part 1, today's tips, digs into cleaning and maintenance

This Technical Tuesday article is compiled from tips in Heat Treat Today's May Focus on Sustainable Heat Treat Technologies print edition. If you have any tips of your own about induction and sustainability, our editors would be interested in sharing them online at www.heattreattoday.com. Email Bethany Leone at bethany@heattreattoday.com with your own ideas!


1. Maintenance of Induction Coils Used in Hardening Applications

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Soap and hot water will remove sticky quench and debris.
Source: Induction Tooling, Inc.

How should you maintain induction coils used in hardening applications? Elbow grease — a little goes a long way. After each use, a simple solution of soap and hot water will remove sticky quench and debris. Scrub hardened dirt with a Scotch-Brite pad. Check for pitting, arcing, and insulator damage. If all is good, use a hot water rinse, and it’s ready for use. If the inductor is to remain on the machine for an extended period, it is advised to wash it and the associated bus daily. Check for damage. Following this simple procedure will reduce business waste.

Source: William Stuehr, President/CEO, Induction Tooling, Inc.

#partscleaning #inductorcoil #hardening

2. Maintaining Tooling Fixtures for Induction Hardening

Tooling fixtures are usually maintained simply by storing them inside a mandrel and a box. This system will prevent coils from getting distorted.

Most tooling should be rinsed in hot water to wash off the polymer and then dried and stored away for future use.

It is a good practice to use deionized water for cooling the power supplies.

Source: Madhu Chatterjee, President, AAT Metallurgical Services LLC

#partscleaning #toolingfixtures

3. Switch to Aqueous

As industry tries to become more “green,” a number of companies are switching from lubricants that are petroleum or mineral oil-based to water-based (“aqueous”) lubricants instead. However, some of these companies then make the mistake of not changing their degreasing fluids that they use to remove these lubricants prior to their next processing operations, and stay with their standard degreasing fluids, such as acetone or alcohol, which are not effective at fully removing water-based lubricants. Instead, they need to run tests to find an appropriate alkaline-based degreasing fluid for such water-based lubricants, since alkaline-based degreasers will be effective at removing such lubricants. Commonly available dish-detergents (alkaline-based) have been shown to be highly effective for such use.

Source: Dan Kay, Owner, Kay & Associates

#aqueouscleaner #gogreen #lubricants


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New Sustainability & Decarbonization Initiatives for Heat Treat

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Searching for sustainability resources? Check out this first installment of the Sustainability Insights series, from the Industrial Heating Equipment Association (IHEA) for what’s available to in-house heat treaters across the industry.  

Discover the resources IHEA provides in their web-based Sustainability area and a new webinar series launching May 11.


One thing is certain, and it's that there is great deal of uncertainty about how to begin addressing issues of sustainability and decarbonization. As heat treaters begin to receive more and more questions about decarbonization, IHEA saw an opportunity to help the industry and began developing a variety of initiatives relating to sustainability and decarbonization in the industrial heating equipment industry. 

Getting Started with Sustainability 

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The first step towards decarbonization is understanding this is a topic that will not go away. While they may not see any immediate consequences, heat treaters need to at least begin preparing now for what is quickly approaching. Before long, clients are going to be demanding heat treaters show that they are lowering their carbon emissions. Thinking,This will not affect my business,” will be detrimental in the long term.  

IHEA recommends to start by considering efficiency and getting an initial assessment of carbon footprint. The fastest, easiest way to reduce carbon footprint is to burn less fuel by investing in efficiency improvements. As a side benefit, operating costs are also reduced. IHEA's current combustion courses do have content on efficiency and low carbon fuels and a webinar series specifically designed to help everyone understand how to determine their initial accounting of their carbon footprint. 

Future Plans 

The deeper driving forces that will affect our industry regarding sustainability are regulations, incentives, and energy economics. Rapidly changing environmental policy, growing technology incentives, and a shifting relative cost of fuels (and alternate fuel options like hydrogen) are opening new pathways for businesses to factor carbon footprint and sustainability into their operations. 

Because of these upcoming changes, IHEA is developing a wide array of services and tools that will help those looking to lower carbon emissions determine the best approaches for their heat treat facilities. An entirely new body of content will be developed that will be at the leading edge of this industrial revolution.  

To kick things off, IHEA has developed a Sustainability area on their website that features the foundation of information the industry needs. The Sustainability area includes the following sections: Sustainability FAQs, Sustainability Terms & Definitions, and Sustainability Resources. The Sustainability section will continue to expand by adding content and resources on a regular basis.

Additionally, IHEA is launching a series of webinars that will start the process of walking companies through the complicated issues related to decarbonization: 

  • May 11: Thermal Processing Carbon Footprint (click to register/read more)
  • June 15: Defining Greenhouse Gas (GHG) Emissions to Target NET-ZERO 
  • July 20: DOE Tools and Programs for GHG Reduction 
  • August 24: Ongoing Sustainability: Industry Best Practices for Continual Improvement 

The goal is to provide unbiased education for everyone involved in the process heating industry. The webinars are complimentary. Visit www.ihea.org and click on the "EVENTS & TRAINING" tab.  

Brian Kelly
President at Honeywell Thermal Solutions

Recently elected IHEA President Brian Kelly of Honeywell Thermal Solutions says, “IHEA is taking a leadership role because we see that this will be an ongoing and changing landscape for the industry for years to come. With the years of collective expertise of our membership we feel that we can provide information, education, and guidance to help everyone navigate what is sure to be a challenging environment.” Kelly continued by saying, “In the end, we want to be a source to count on to help our entire industry in their sustainability journey as it will be a long and winding road that will be different for everyone.” 

For more information:

Visit www.ihea.org. 


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