SECO/WARWICK

Heat Treat Induction Systems Go Online at Energy Group

A notable provider of vacuum melting systems recently supplied two vacuum induction melting systems to the power and gas division of a power company.

Retech Systems LLC, a subsidiary of SECO/WARWICK Group, provided two vacuum induction melting (VIM) systems for Siemens Power and Gas division.

Retech’s technologies have been applied to melting, refining, casting and atomizing reactive and refractory metals, such as Titanium and its alloys, super alloys, and rare earth metals. Retech VIM furnace systems are used for applications including automotive, consumer, aerospace, and energy utilizing equiax, directionally solidified, or single-crystal investment castings.

Retech Vacuum Induction DS Furnace
Retech Vacuum Induction DS Furnace

One vacuum induction melting directional solidification/single crystal/equiax pitless (VIM DS/SC/EQ) combo casting furnace and one vacuum induction melting directional solidification/single crystal (DS/SC) solidification casting furnace system were installed in Siemens’ new plant. In addition to the two VIM furnace systems already supplied, two more pitless DS/SC VIMs will be supplied later this year.

Retech designs pitless DS/SC Furnaces in hopes of reducing or eliminating costs, time, disruptions to facility production, and confined space entry to pits required with the installation of the new pitless VIM furnaces at the facility.

Earl Good, VP – Global Vacuum Melting, Managing Director Retech Systems LLC
Earl Good, VP – Global Vacuum Melting, Managing Director Retech Systems LLC

“The melting systems that Retech is delivering to Siemens, incorporate industry leading special design features such as: a reliable and maintenance friendly design ideal for faster and more flexible operation, superb process control for repeatability and high yields, as well as Retech’s new pitless mold elevator that can be utilized on Directional Solidification/Single Crystal furnaces,” said Earl Good, VP – Global Vacuum Melting, Managing Director Retech Systems LLC.

 

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Heat Treat Furnace Manufacturer Contracts with Defense Materials Manufacturer

The parent company of a western Pennsylvania-base heat treat furnace manufacturer recently announced a partnership with a Serbian defense materials manufacturer to supply new heat processing equipment.

Zastava Arms, which manufactures firearms and artillery, based in Kragujevac, Serbia, replaced dated equipment with a new SECO/WARWICK high-temperature box furnace. The new equipment includes tighter temperature uniformity and fully automated temperature controls.

“We chose the SECO/WARWICK technology based on our previous experience and because it fits perfectly with our current Quality Management System by providing real-time controls that ensure a high-quality product and profitable operation,” said Vladan Živković, Manager of Department of Technology with Zastava Arms. “Zastava Arms has been a supplier to the defense industry for many decades and will stay among top defense suppliers thanks to investments in high-quality technology.”

Jarosław Talerzak, Vice President of Thermal Segment at SECO/WARWICK

According to DefenseWeb, the defense industry of Serbia is the largest in the Western Balkans and manufacturers must implement strict standards in order to meet the criteria to get a permit for manufacturing.

“We have enjoyed a long partnership with Zastava Arms and are pleased to continue supplying advanced technology solutions for every heat treatment application,” said Jarosław Talerzak, Vice President of Thermal Segment at SECO/WARWICK. “As a technology partner, we are positioned to support our customer’s growth by offering a wide range of service and equipment options especially for the very demanding industries represented by our partner.”

 

 

Main photo credit/caption: MilMag Facebook/Serbian Zastava Arms assault rifle 

Heat Treat Furnace Manufacturer Contracts with Defense Materials Manufacturer Read More »

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Kestrel Company, an investment corporation founded by Shelby Ray, has purchased the remaining assets of Eagle Steel Products from Shirley Ohta, who founded Eagle in 1982. The new ownership, led by Ray, expects to maintain its woman- and minority-owned business status. Eagle operates a steel and metal products warehousing and distribution facility in Louisville, Kentucky.Kestrel Company will be doing business as Eagle Steel & Metal Products.
  • Jerram Dawes has recently joined Phoenix Temperature Measurement (PhoenixTM) as Sales Manager, bringing 20 years experience of working for a well-known temperature profiling equipment supplier.
  • Kimberly A. Fields recently joined Allegheny Technologies Incorporated (ATI) as Executive Vice President with full P&L responsibility for the Flat-Rolled Products Group, succeeding Robert S. Wetherbee, who held this role until becoming ATI’s President and CEO. Ms. Fields brings 20 years of global experience with a focus on growth and operational excellence.
  • After almost 9 months away from the company, Ed Valykeo has recently returned to Pelican Wire as the company’s thermocouple specialist. With almost four decades of experience in the wire manufacturing space, Ed is recognized as an industry expert within the thermocouple wire manufacturing world. In his career, Ed has been an active member of ASTM for over twenty-five years and spent almost two decades in various technical positions at Hoskins Manufacturing, an industry pioneer.
  • American Posts LLC has acquired Ohio-Kentucky Steel, which provides slitting of steel and aluminum. American Posts, LLC was established in March 2005 and is the last manufacturer of steel u-posts in the United States.
  • Brelie Gear Co, Inc. has announced plans to build a new 36,800 sq. ft. facility on a recently purchased 4.3-acre site in Waukesha, Wisconsin. Brelie will be moving from their current plant in Milwaukee to the new, larger plant. The new larger space will continue to run as a full-service gear manufacturing facility that houses the latest in equipment technology and automation.
  • Sage Metals Private Ltd., a portfolio company of Delos Capital and a manufacturer of specialty metal products, has acquired Jayco Manufacturing. Based in Grand Prairie, Texas, Jayco is involved in the assembly, integration, and production of precision custom metal-formed components for a variety of industrial and consumer end markets.

 

Equipment Chatter

  • A 2-zone indirect gas-fired heavy duty walk-in furnace was recently shipped to a global manufacturer in the composite industry. Wisconsin Oven Corporation announced that this project passed the stringent temperature uniformity requirements to meet BAC 5621 Class 1 Furnaces and Instrumentation Type D specifications.
  • A vacuum purge semi-continuous Active Only® CAB furnace was recently commissioned by SECO/WARWICK for a North American automotive aftermarket manufacturer.
  • Nucor Steel Marion, Inc., based in Marion, Ohio, granted SMS group the Final Acceptance Certificate (FAC) of the supplied walking beam furnace shortly after successful commissioning. The NOx content of this furnace is close to 25 parts per million. The furnace is designed according to innovative pre-fabrication methods and features proprietary SMS ZEROFlame burners.
  • Five Blue M Standard mechanical convection ovens were recently shipped to a global manufacturer of automotive parts by Thermal Product Solutions.

Kudos Chatter

  • The Powder Coating Institute (PCI) recently introduced the third video in the Powder Coating, A Better Kind of Paint consumer video series. Powder Coating: A Stronger Kind of Paint rounds out the “Stronger, Greener, Better” portion of the series. PCI also introduced a PCI Certification Program promotional video, which features three PCI certified companies sharing the benefits of certification and their experience with the process.
  • The HPC4Manufacturing (HPC4Mfg) Program recently awarded nearly $3.8 million for thirteen projects designed to stimulate the use of high-performance supercomputing in U.S. manufacturing. These projects will address key challenges in U.S. manufacturing proposed in partnership with companies and improve energy efficiency across the manufacturing industry through applied research and development of energy technologies. Each of the thirteen newly selected projects will receive up to $300,000 to support work performed by the national lab partners and allow the partners to use HPC compute cycles. Awardees include: (1) Arconic Inc. will partner with ORNL to model rolling processes to observe the evolution of porosity in a project titled “Computational Modeling of Industrial Rolling Processes Incorporating Microstructure Evolution to Minimize Rework Energy Losses”. (2) United Technologies Research Center (UTRC) will partner with ORNL to understand microstructure evolution during heat treatment of additively manufactured parts in a project titled “Predictive Tools for Customizing Heat Treatment of Additively Manufactured Aerospace Components”. (3) Steel Manufacturing Simulation and Visualization Consortium (SMSVC) and ArcelorMittal USA will partner with ANL to improve the efficiency of the reheat furnace process in steel manufacturing in a project titled “Application of High-Performance Computing (HPC) to Optimize Reheat Furnace Efficiency in Steel Manufacturing”.

 

 


Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

 

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Leroy M. Ball has recently been appointed to the Board of Directors at Allegheny Technologies Incorporated (ATI). Ball, 50, is president and CEO of Koppers Holdings Inc.
  • Heat Treat Today 2018 40 Under 40 recipient Matt Clinite of Ipsen USA has recently been promoted from Midwest Regional Sales Owner to Customer Service Sales Manager, effective immediately. Clinite joined the company in June 2014 as a Sales Engineer.
  • Vesuvius plc recently announced that it has acquired CCPI Inc., a specialty refractories producer focused on tundish (steel continuous casting) applications and aluminum. Based in Ohio, CCPI will become part of Vesuvius’ Advanced Refractories business unit.
  • Gasbarre has announced that the company will no longer be using the J.L. Becker name, but instead, are transitioning to its new name, Gasbarre Thermal Processing Systems. Thermal Processing Systems is one of the three new business units that now comprise Gasbarre Products, Inc. The other two units are Powder Compaction Solutions and Manufacturing Technologies.
  • Marisa A. Oeltjen has been added to the Bluestreak I Bright AM™  team as customer success support specialist. Ryan Wenzel, working from Bluestreak I Bright AM™’s Northeast Ohio location, serves as a database analyst and key member of the tech support group.
  • Howard Kimberley has joined Aeromet International as Chief Executive Officer. Kimberley has extensive experience in the aerospace industry including senior executive positions at GKN and Hampson Industries, and most recently as CEO of international aerospace group Shimtech since its formation in 2011.
  • Abbott Furnace Company recently announced it will be hosting its Fifth Annual Continuous Brazing Symposium in Mexico this spring in Puebla, Mexico from May 21 – 23, 2019.
  • A European manufacturer of investment castings for the medical industry recently purchased a gas-fired pusher furnace from Armil CFS, Inc. The 2-row pusher furnace will be used for the burnout and pre-heating of investment casting molds.
  • A midwestern facility of a US-based manufacturer of safety-critical fasteners and assembly solutions has purchased a new MB48-120 mesh belt furnace from AFC-Holcroft, replacing an older AFC-Holcroft installation. The new mesh belt furnace will be used in the production of metal fasteners.
  • Several orders have been met by SECO/WARWICK for various equipment and systems: 1) An American manufacturer of flat rolled aluminum sheet recently added a new SECO/WARWICK sow and T-bar preheat furnace system 2) The main producer of forgings in Central Europe for strategic markets recently invested in a single-chamber furnace type PEK. 3) A manufacturer of high quality matrix forgings, construction connectors and manual tools purchased a CaseMaster AFS – a multipurpose Sealed Quench chamber furnace, intended for thermal and thermo-chemical treatment in a controlled endothermic atmosphere.  4) SECO/WARWICK provided an additional atmosphere generator system to a supplier of engineered carbon and graphite solutions for severe service lubrication applications in the aerospace, petrochemical, energy, industrial, and defense sectors. 5) The company updated and simultaneously extended a box furnace’s productive longevity for a leading international participant in the field of precious metals and advanced materials. 
  • Lindberg/MPH announced the shipment of a single-zone tube furnace to an engineering company in the nuclear power industry.

Kudos Chatter

U.S. Rep. Mike Kelly (PA) meets with Onex Inc and members of NWIRC
  • U.S. Rep. Mike Kelly (PA) recently met with Onex Inc and members of NWIRC with the purpose of hearing firsthand from Onex employees about NIST MEP’s impact on Pennsylvania’s manufacturing industry.
  • Dana Incorporated‘s motor and inverter joint venture, TM4, recently announced it has reached a major milestone with the production of its 12,000th TM4 SUMO™ electric powertrain for buses and commercial vehicles in China.
  • For the ninth time, The Timken Company, a world leader in engineered bearings and power transmission products, has been recognized as one of the World’s Most Ethical Companies. Ethisphere Institute is a global leader in defining and advancing the standards of ethical business practices.

 

Special Mention

On Valentine’s Day, Thermcraft lost its founder, Mr. Morris L. Crafton, at 93. In 1971, Mr. Crafton and his wife Clara founded Thermcraft on the principle of providing the best customer service available in the thermal processing industry.

Born in West Palm Beach, Florida, Mr. Crafton grew up in North Carolina and served in the US Navy during WWII, and then after college, he was called again to serve his country during the Korean War. After his military service, Mr. Crafton  moved his family to Washington, PA, where he ran a popcorn business and, in time, became a partner in a business that manufactured replacement heating elements for industrial and laboratory furnaces.

After returning to North Carolina, he decided to start his own company. With the full support of his wife Clara, they secured a small warehouse in downtown Winston Salem and began making replacement heating elements for industrial and laboratory furnace applications.

Thermcraft was moved to its current facility in 1979, just a few miles south to the edge of Winston Salem. Through new product development and various acquisitions, the Craftons began to grow Thermcraft into the company it is today.

Mr. Crafton lost Clara to cancer in 1995. He eventually turned the reigns of Thermcraft over to his son Tom, but that didn’t stop Mr. Crafton from being involved in the day-to-day business. He continued to drive himself to work well into his 92nd year, making mail runs and performing various other tasks. He enjoyed a daily walk through the factory, talking to his employees and staying on top of what was going on within his company.

Mr. Crafton will be missed by all who knew him. He will be remembered as a strong leader who was kind and generous to those around him. He had a great sense-of-humor and often left those he met with the saying, “glad you got to see me.”

“We are certainly glad we had the opportunity to meet you, Mr. Crafton,” is the sentiment of all at Thermcraft.

Heat Treat Today offers its condolences to the family of Mr. Morris Crafton and the team at Thermcraft.


Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

 

15 Quick Heat Treat News Items to Keep You Current Read More »

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Peters’ Heat Treating, Inc. recently announces that Andrew S. Wilkosz has been named president of the company. Wilkosz, who has been with Peters’ Heat Treating, Inc. for nearly four years, was previously acting as the Vice President of Operations, overseeing the day to day operations of the company across all three facilities. Wilkosz is also a principal in Laser Hard, Inc., specializing in robotic laser heat treating and cladding. He is also a Heat Treat Today 2018 40 Under 40 recipient.
  • Geoffrey Somary has been appointed to CEO of Ipsen Group worldwide, taking over the position after former CEO Thorsten Kruger moved to the Advisory Board of the company.
  • Jake Verdoux has recently been promoted to the position of Manufacturing Manager for Plymouth, Michigan-based, Gasbarre Industrial Furnace Systems (IFS) (formerly known as J.L. Becker).
  • A ribbon-cutting ceremony was held to mark the completion and opening of a 15,000-square foot building expansion at the corporate headquarters of Advanced Heat Treat Corp. (AHT), located in Waterloo, Iowa.
  • Braidy Industries has alerted potential investors that the aluminum mill it plans to build in northeast Kentucky will open in 2021, not in 2020 as previously projected, a change due to a “minor adjustment to the construction schedule.”
  • Multiple industries have recently purchased and installed equipment in SECO/WARWICK’s Vector® vacuum furnace line, including an international electric motor producer, an emissions control device manufacturer, a forging company, a defense contractor, an automotive manufacturer, and an aircraft components manufacturer.
  • Kandil Steel, headquartered in Cairo, Egypt, recently commissioned bell annealer technology from EBNER. Kandil, which is celebrating its 150 anniversary, is expanding the EBNER HICON/H2® bell annealer located at Galva Metal by four work bases to a total of fourteen. The facility is scheduled to start production in 2020.
  • A 2000°F (1093°C), inert atmosphere, heavy-duty furnace, No. 1039, was recently purchased for heat treating turbine components at a customer’s facility. The workspace dimensions of the Grieve Corporation furnace measure 36” W x 60” D x 36” H. 73.
  • A medical device company recently acquired the assets of Options Medical LLC, a Florida-based medical device distributor. Orthofix Medical Inc., which manufactures musculoskeletal products and therapies, is purchasing the distributor of bone growth therapies devices.
  • A U.S.-based orthopedic and spinal medical device manufacturer and developer recently agreed to sell major assets related to its artificial joint, trauma and spinal product businesses to Kyocera International Inc., based in San Diego, Calif.  The assets of Renovis Surgical Technologies Inc. will be transferred into a new California-based company, wholly owned by Kyocera International Inc., to be named Kyocera Medical Technologies Inc.
  • Buehler, an ITW Company, and ASM International are celebrating 75 of continuous partnership in 2019. The pinnacle of this relationship is Buehler’s continuous support of the ASM World Training Center in Novelty, Ohio, through its innovations for metallography and hardness testing, solutions for the newest materials and participation in ASM International activities.
  • APMI International has named Joseph Tunick Strauss and John L. Johnson. as the organization’s 2019 Fellows. APMI International’s most prestigious award recognizes APMI members for their significant contributions to the goals, purpose, and mission of the organization as well as for a high level of expertise in the technology, practice, or business of the industry.
  • Chemical Coaters Association International (CCAI) recently announced its first Women in Finishing FORUM which will be held at the Embassy Suites South Bend at Notre Dame from May 9-11, 2019. CCAI began its Women in Finishing initiative with a networking reception at FABTECH 2017 in Chicago. The response exceeded expectations, leading to the official establishment of Women in Finishing (WiF) under CCAI. 2019 will feature the expansion of WiF programming, including the Women in Finishing FORUM.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

A Dozen Quick Heat Treat News Items to Keep You Current

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • John Finch has joined Plibrico Company LLC as the Southeastern Territory Manager. Mr. Finch, an accomplished refractory professional and is an active member of several different industry and refractory associations.
  • Timothy C. Fish has joined the sales team at Solar Atmospheres of Western PA as Regional Sales Manager, focusing on the Midwest region.
  • Triumph Fabrications is being acquired by Arlington Capital Partners. Triumph consists of four companies that manufacture, coat, and assemble complex sheet metal components for fixed wing and rotorcraft platforms. Heat treating and annealing are included in the operations.
  • A new state-of-the-art aluminum billet manufacturing facility will be constructed in the Rapids East Commerce Center in the City of Wisconsin Rapids, Wisconsin. Matalco Inc., a member of the Giampaolo Group, will house the new facility in a 110,000 sq ft manufacturing plant, which at full production capacity, will produce in excess of 230 million pounds of high-quality aluminum billet. This is part of a larger investment plan to construct several greenfield aluminum remelt facilities for billet and rolling slab production in North America.
  • A series of gas nitriding and tempering furnaces have been installed at a commercial heat treatment company specializing in mold & die steel heat treatment for its newly formed division. The horizontal gas nitriding furnaces supplied by JGEF Furnaces can produce a hard clean substrate onto which is deposited a duplex layer with high hardness values. The JGEF tempering furnace series will help the manufacturer achieve a pre-vacuum protective atmosphere for tempering, and the atmosphere in the furnace chamber will reduce the oxidative decarburization reaction of the heat-treated workpiece. The furnace has a load capacity of 11023 pounds and an operating temperature range of 302-1202°F
  • Grupo TTT, one of the leaders in heat and surface treatments, recently added a SECO/WARWICK vacuum heat treatment and brazing system equipped with high-pressure gas quench to their Bergara, Spain, facility to run a variety of processes. This is the fourth system purchased by Grupo TTT with an earlier installation in Europe, and two systems currently in operation in Mexico.
  • Three box furnaces have been shipped for installation by Lindberg/MPH. An unnamed customer purchased one Temperite™ Box Furnace and one Treet-All™ Box Furnace to work in tandem. The Temperite™ Box Furnace is configured for aging, annealing, austempering, baking, solution treating, and tempering applications, while the Treet-All™ Box Furnace is configured for annealing, ashing, austempering, brazing, preheating, and solution treating applications. In addition, Lindberg/MPH  announced the shipment of one Treet-All™ Box Furnace to the technology industry. The maximum temperature rating of this light industrial box furnace is 2050°F.
  • A state-of-the-art continuous mesh belt heat treat system has been commissioned for the production of high-quality automotive fasteners. CAN-ENG Furnaces International Ltd was selected for a project in the Piedmont Region of Italy, one of four installation locations for this globally recognized producer of specialty automotive fasteners.
  • A Blue M Friction-Aire® Safety Oven, which provides a controlled heat source without heating elements, was recently shipped to a manufacturer of consumer products by Thermal Product Solutions.

Kudos Chatter

  • StandardAero’s Maryville, Tennessee facility recently completed and shipped its 10,000th auxiliary power unit (APU) repair since the nearly 25 years it has been providing APU MRO services to the industry. The specific 10,000th repair was on a Honeywell model 36-150RJ APU for a regional aircraft operator.
  • Allied Mineral Products has launched a new Chinese-language website. The website, alliedchina.com, targets the local business market in China while actively engaging existing customers. In Northern China, Allied’s manufacturing facility in Tianjin celebrated its 20th anniversary last year.
  • The ASM Materials Education Foundation is pleased to announce the winners of the 2018 ASM Materials Genome Toolkit competition. As determined by an independent review committee, the undergraduate engineering departments at Georgia Institute of Technology, Louisiana Technological University, Montana Technological University, and Worcester Polytechnic Institute will receive a three-year site license for a suite of Thermo-Calc software tools intended to aid in the instruction of computational materials design, an emerging engineering practice deemed essential to the success of the U.S. Materials Genome Initiative (MGI) and global leadership in manufacturing.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Dozen Quick Heat Treat News Items to Keep You Current Read More »

10 Quick Heat Treat News Items to Keep You Current

10 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • A Berwick, Pennsylvania, machining company which offers heat treating among its services was recently acquired by precision machining provider DPMS, based in Santa Clara, California. K-Fab Inc. operates a 22,000-sq.-ft. precision machine shop that manufactures parts for the aerospace, defense, and semiconductor sectors.
  • GKN Powder Metallurgy recently announced a strategic collaboration with HP Inc, becoming the first to deploy the just-launched HP Metal Jet, a groundbreaking binder jetting technology, into its factories to produce functional metal parts for auto and industrial leaders, including Volkswagen and Wilo, and for companies around the world.
  • Joshua Farrell recently took over the Operations Manager position at Mid-South Metallurgical, based in Murfreesboro, Tennessee.

Equipment Chatter

  • California-based Delta H Technologies, LLC, recently delivered a commissioned dual chamber aerospace heat treating system — the largest and most advanced to date — to a leading U.S. military aircraft manufacturer. Both chambers are certified for heating parts up to 1200°F and capable of solution heat treating, aging, annealing aluminum, stress relieving titanium and ferrous castings, weldments, and aging of PH stainless steel.
  • An auto parts manufacturer recently received shipment of a customized oxidation nitriding furnace, manufactured by JGEF Furnace, a vacuum heat treating  equipment supplier with U.S. offices in San Francisco, California. The pit furnace, which has useful dimensions of 43.3 inches (1,100 mm) in diameter x 70.9 inches (1,800 mm) high, has a maximum temperature rating of 1292°F (700°C). The goal for this project was to represent an advanced solution for metallic parts. The furnace includes an advanced oxidation system that ensures the workpieces are preheated in a controlled oxidizing atmosphere and guarantees corrosion resistance, which in turn facilitates nitrogen uptake and growth of the nitride compound layer.
  • A large capacity fastener hardening furnace system has been commissioned by a tier one automotive supplier based in Detroit, Michigan. CAN-ENG Furnaces International Ltd has been contracted to design and commission the system for the company, which offers heat treating among its services.
  • A large capacity SECO/Warwick vacuum furnace was delivered to U.K.-based Wallwork Heat Treatment company just before Christmas.

Kudos Chatter

  • America Makes recently announced the awardees of a Directed Project Opportunity on advancing additive manufacturing (AM) post-processing techniques (AAPT), funded by the Air Force Research Laboratory (AFRL), Materials and Manufacturing Directorate, Manufacturing and Industrial Base Technology Division. Awardee #1 is Arizona State University, in conjunction with Quintus Technologies; Phoenix Heat Treating, Inc.; and Phoenix Analysis & Design Technologies, Inc. Awardee #2 is ASTM International Additive Manufacturing Center of Excellence (AM CoE), a collaborative, which includes ASTM International, Auburn University, EWI, the National Aeronautics and Space Administration (NASA), Wichita State University – National Institute for Aviation Research (NIAR), in conjunction with Quintus Technologies, Carpenter Technologies Corporation, Aerojet Rocketdyne, Rolls Royce Corporation, Honeywell Aerospace, GE Aviation, and Raytheon.
  • Paulo recently announced the recent addition of the St. Louis Division to the approved heat treat sources list for General Motors High-Pressure Die Casting Die Insert Material. The approval list references AWQ49658 which includes the heat treatment specifications for Hot Work Tool Steels for GM High-Pressure Die Casting applications.  The St. Louis Division joins Paulo’s Nashville plant on the approval list, which includes only seven approved locations in the US. AWQ49657 covers approved material providers, heat treaters, and testing labs. Paulo is the only US source with two facilities on the list.
  • Nominations are open for the ASM HTS/Surface Combustion Emerging Leader Award, which recognizes an outstanding early-to-midcareer heat treating professional whose accomplishments exhibit exceptional achievements in the heat treating industry. The award was created in recognition of Surface Combustion’s 100-year anniversary in 2015. The winning young professional will best exemplify the ethics, education, ingenuity, and future leadership of our industry. Deadline for the nomination is February 1, 2019. Past winners include Olga Rowan of Caterpillar in 2015 and Lee Rothleutner of Timken in 2017. For nomination rules and forms, visit the Heat Treating Society website at hts.asminternational.org and click on Membership & Networking and Society Awards.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

10 Quick Heat Treat News Items to Keep You Current Read More »

Heat Exchanger Supplier Purchases CAB Cooling System

An India-based independent heat exchanger manufacturer for the domestic automobile industry recently purchased a controlled atmosphere brazing system to reduce energy costs as well as improve production quality and operate within the latest environmental regulations.

NBR Cooling Systems commissioned the signature controlled atmosphere brazing (CAB) cooling system from SECO/WARWICK.

Liu Yedong, Managing Director, SECO/WARWICK RETECH

“We selected SECO/WARWICK because they provided a high-quality production assurance which we needed to keep our plant running efficiently along with low atmosphere consumption, minimum maintenance, and repeatable process results, all at a low capital cost investment,” said Aarif Hussain, NBR Cooling Systems managing director. “A SECO/WARWICK CAB system was definitely our first option – the company leverages many years of experience and guarantee continuous trouble-free operation at a high technological level and provides local contact, care and service.”

“We are pleased to support NBR Cooling Systems’ vision to become the leader in the national and international market for commercial heat exchangers and air conditioning systems for the automotive industry,” said Liu Yedong, Managing Director, SECO/WARWICK RETECH (China).

Heat Exchanger Supplier Purchases CAB Cooling System Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Tracy Dougherty has been named Vice President of Sales at AFC-Holcroft. Dougherty has been with AFC-Holcroft since 2008 and served in several sales-related roles, most recently as the company’s Sales Manager. As Vice President of Sales, Dougherty will now have a number of added responsibilities, including overseeing the company’s activities in Europe.
  • Retech Systems, which has been manufacturing vacuum melting systems in Northern California, will transition much of the manufacturing and assembly to facilities in Świebodzin, Poland. All of the future work done at the SECO/Warwick facilities in Poland will be per the established Retech standards with the focus on maintaining all expectations associated with the Retech brand. The Ukiah office will be downsized and will retain engineers, technical directors, technologists, and service staff. Retech’s unique R&D Center will continue to be built up, maintaining a west coast office along with the recently opened east coast office in Buffalo, NY.
  • Philip Wrisley, Project Manager at Plibrico‘s Salem, Ohio, office, is the recipient of an API STD 936 Refractory Personnel Certification from the American Petroleum Institute (API). This internationally recognized certification verifies Wrisley’s knowledge of API Refractory Installation Quality Control Guidelines for field-testing of monolithic refractory materials, as well as best practices in the installation and repair of refractory linings.
  • A new 57,500 square foot building dedicated to vacuum furnace manufacturing is under construction at Solar Manufacturing‘s campus in Sellersville, Pennsylvania. As can be seen in the photo below, the four bridge cranes are in place, the full plant and office roof is complete, and much of the concrete floor poured.
  • A thermal technology company recently announced the opening of its new sales and operations office in Norway. Chromalox, based in Pittsburgh, Pennsylvania, manufactures process heating and heat tracing products.
  • A global leader in aluminum rolling and recycling recently announced an expansion at the company’s Pindamonhangaba, Brazil, plant. This $175 million investment of its flagship facility in South America will bolster Novelis‘s capacity with 100 kilotonnes of additional rolling production and 60 kilotonnes of increased recycling and bring total capacity of the Pindamonhangaba facility to approximately 680 kilotonnes per year of aluminum sheet and 450 kilotonnes annually of recycled metal.
  • Nucor Corporation has announced that it is acquiring Corporacion POK, S.A. de C.V. (POK), a fully integrated precision castings company with a facility in Guadalajara, Mexico. POK produces complex castings and precision machined products used by the oil and gas, mining and sugar processing industries.
  • A new automotive structures facility opened in Zilina, Slovakia, dedicated to the production of aluminum crash management systems and body structure components. Constellium‘s 5,200 square meter facility in Zilina features advanced technologies for forming, machining, welding, and heat-treating aluminum automotive components, along with a state-of-the-art quality lab to ensure products meet customer specifications. Constellium plans to expand its facility to 15,000 square meters by mid-2019.

Equipment Chatter

  • A Japanese manufacturer of precision tool steels components recently commissioned a precision vacuum furnace system from SECO/WARWICK. This specialized system reduces energy consumption through power optimization and cycle time reduction, customized to work within the tight physical space limitations.
  • In addition, an American manufacturer which produces transportation components recently ordered a new precision gas nitriding furnace with ZeroFlow® from SECO/VACUUM (SVT), a SECO/WARWICK Group company.
  • L&L Special Furnace Co., Inc., has supplied a custom designed and manufactured oil quench tank to a metal stamping manufacturer in the Midwest. The quench tank is specifically used to quench metal stamping dies that are heated to 1,550°F.
  • Advanced Heat Treat Corp recently posted to Facebook a video of the installation of one of three new nitriding vessels delivered to the company’s MidPort Blvd location as part of an ongoing building expansion.
  • An international heat treating equipment manufacturer with a location in California, JGEF Furnace, recently sold 6 furnaces to a Japanese heat treating company. Four nitriding horizontal furnaces are front-loading and designed specifically for precision gas nitriding in a retort style with vacuum purge, and two tempering horizontal furnaces are designed to temper workloads after hardening.

Kudos Chatter

  • Hydro Extruded Solutions Hoogezand B.V. (Netherlands), which produces aluminum profiles as well as anodized and painted components, has become the first aluminum extrusion company to be certified with ASI’s Performance Standard for environmental, social and governance performance.
  • SECO/WARWICK was recently awarded the Honorary Badge for Meritorious Performance in the area of innovation in a badge award ceremony held at the Royal Castle as part of the celebrations of the 100-year anniversary of the Patent Office and industrial property protection system in Poland. The badge, given to entities and organizations having outstanding achievements in their pro-development activities, was received by Bartosz Klinowski, Managing Director (Europe), Member of the Management Board of SECO/WARWICK.
Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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CAB Technology Commissioned by Auto Parts Manufacturer

A manufacturer of automotive heat exchangers recently partnered with a leading heat treat furnace manufacturing company with a formidable U.S. presence to produce parts using a complete Controlled Atmosphere Brazing (CAB) line for its greenfield project in Gujrat, India.

Karnavati Car Air Conditioners Pvt. Ltd, Ahmedabad, (KCPL), which produces a wide variety of high-quality radiators, condensers, cooling coils, and fan assemblies, will utilize SECO/WARWICK’s CAB line and related equipment in the manufacturing process, including thermal degreaser, fluxer, dry-off oven, air quality and cleaning. The system will be utilized for aluminum heat exchangers of all types for the automotive market.

“KCPL is one of the fastest growing companies in India,” said Kartik Jethwa – Chief Engineer, KCPL, “dealing in automotive radiators, condensers, cooling coils and fan assemblies. We have selected the complete SECO/WARWICK’s CAB brazing line because the system versatility will enable our company to produce a wide variety of high-quality products with the lowest possible cost – our goal is to continue our rapid pace of growth and improve profitability by modernizing our brazing operation.”

“We are proud technology partners with KCPL and look forward to their continued success. Since 1984, SECO/WARWICK has been the leader in the evolution and innovations in CAB technologies ensuring our customers that they will receive the finest system value and professional technical services to keep their equipment online and operating efficiently for many years in the future,” said Piotr Skarbinski, VP, Aluminum Process and CAB Technology, SECO/WARWICK.

CAB Technology Commissioned by Auto Parts Manufacturer Read More »

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