Medical Heat Treating

Jason Schulze on AMS2750E: “Flow Down”

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A reader whose company offers sintering and heat treating of medical devices recently submitted an inquiry regarding AMS2750 specifications and sintering.

READER QUESTION: “Does insipient melting of metal particles fall under these guidelines?  Our temperatures go as high as 2650°F and finding cost-effective ways to utilize thermalcouples to verify TUS temperatures seems a difficult task in itself.” Heat Treat Today‘s resident AMS2750 expert Jason Schulze (Conrad Kacsik) provided the following response.  Submit your AMS2750 questions to Jason at editor@heattreattoday.com.

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Introduction

Understanding whether AMS2750E should be implemented within your process can be confusing. In this post, we will focus on understanding when AMS2750E is applicable to a supplier and when this should be verified.

What is “Flow-Down”?

Within most industries, there exists some type of flow down with regards to specific requirements. When we purchase a car, there are loan terms which flow down to a purchaser via a loan contract, such as interest rates, the number of months included in the loan, the ratio at which payments are distributed to interest and principal, as well as the requirement to carry full coverage car insurance for the life of a vehicle loan. These details are requirements which flow down to the purchaser via a contract.

The same can be said of a manufacturer or processor in the aerospace, commercial, or automotive industry. Certain requirements flow down from a purchaser (PO holder) to the supplier (entity receiving the purchase order).

Order of Precedence

In the aerospace and automotive industry, the flow down of requirements typically will encompass three documents in a specific order of precedence: 1) purchase order, 2) part print, and 3) process specifications. This is considered the order of precedence with regards to specific requirements.

Let’s look at an example:

ABC Aerospace issues a purchase order for turbine blades to be manufactured at Ajax Machine. Ajax Machine has several multi-axis grinding machines as well as captive heat treating. ABC Aerospace issues a purchase order to Ajax Machine that states the following:

“Part Number 30925-96 – 1,050 pc. Due January 1st, 2050 per Rev B 30925-96 Print”

Ajax Machine obtains the PO as stated above, along with the part print stated on the purchase order. The part print states multiple dimensional requirements for the turbine blades, but it also states a heat treat requirement to an industry heat treat specification. This heat treat specification would identify multiple variables such as time, temperature, and atmosphere for heat treatment; it may also specify that all furnaces used for heat treatment shall conform to AMS2750E, if the PO holder (customer) does, in fact, require this.

For a supplier attempting to understand if AMS2750E applies to their specific process, flow down from the PO holder is where this requirement is established.

Establishing Flow Down via Contract Review

To become ISO certified, a company must have a contract review procedure. Contract review is typically used to establish flow down requirements to ensure that a supplier is able to meet the requirements a purchaser has requested. Utilizing the contract review process to establish flow down requirements ensures that the supplier will document, establish, and verify all flow down requirements stated on the PO, part print, and process specification prior to manufacturing.

Conclusion

Flow down, as it relates to AMS2750 as well as other variables, is an important step in successful manufacture and processing of aerospace, commercial, and automotive hardware.

Submit Your Questions

Please feel free to submit your questions and I will answer appropriately in future articles. Send your questions to editor@heattreattoday.com.

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Robots that Can Self-Heal like Humans

 

Source: Electronics 360

The human body has an amazing way to heal from injuries over time. Cut your hand, tear a muscle, break a bone and it typically returns to normal use over the course of time and treatment.

Now, researchers at Vrije Universiteit Brussel (VUB) in Belgium are applying this same principle to soft robots developing mechanisms for these machines to self-heal.

Read more: “Soft Robots that Can Self-Heal”

View video here.

Photo credit: Vrije Universiteit Brussel

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Room Added to Enhance Heat Treating of Medical and Aerospace Components

A climate-controlled environment for the daily operation of its brand new all-metal hot zoned vacuum furnace was constructed by  Solar Atmospheres of Western PA for processing medical and aerospace parts. The critical climate within this room is controlled utilizing a high quality HVAC system and is equipped with dehumidifiers and customizable thermostats. A heavy duty insulation package was installed which ultimately helps to manage and stabilize temperature and humidity around the clock.  The space also was constructed to produce a slight positive pressure environment, which will help eliminate dust and debris from entering the set-up and fixturing areas.

Kevin Bekelja, Vice President of Operations, stated, “With the new third party accreditation programs such as MedAccred gaining momentum, and knowing how detrimental high levels of humidity can be in the vacuum thermal processing of certain critical materials, we believe this venture is well worth the investment.”

Both medical and aerospace contractors are continuing to demand that environmental conditions be controlled, processes validated, and the risk of foreign object debris (FOD) be totally eliminated.  This newly constructed environmentally controlled room will enable Solar Atmospheres of Western PA to pristinely thermally process critical components, which in turn will add even more value to the customer’s operations.

Room Added to Enhance Heat Treating of Medical and Aerospace Components Read More »

Nextremity Relocates Medical Device Manufacturing to Indiana

Source:  Today’s Medical Developments

The global orthopedic worldwide market is about a $45 billion opportunity with a worldwide growth rate of around 9% while the foot and ankle sector – standing around $3 billion – is growing around 12% to 15% per year. Nextremity, a medical device manufacturer focusing on foot and ankles, recently relocated to Warsaw, Indiana, to be closer to its supply chain. Read more about this company and the medical device sector it serves.

Read more: Nextremity Solutions Medical Devices are All About the Foot and Ankle by Elizabeth Engler Modic

 

Nextremity Relocates Medical Device Manufacturing to Indiana Read More »

Heat Treating of Jaw Fixation Plates Provides Superelasticity

  Source:  Bioengineering

Process parameters and post-processing heat treatment techniques have been developed to produce both shape memory and superelastic NiTi using additive manufacturing. By introducing engineered porosity, the stiffness of NiTi can be tuned to the level closely matching cortical bone. Using additively manufactured porous superelastic NiTi, we have proposed the use of patient-specific, stiffness-matched fixation hardware, for mandible skeletal reconstructive surgery.

Heat Treating of Jaw Fixation Plates Provides Superelasticity Read More »

Medical Device Market’s Custom Solution – Magnesium

  Source:  Today’s Medical Developments

Magnesium alloys, commonly used in aerospace, performance cars, and nuclear industries, are now being used in medical devices.  In fact, some magnesium alloys are replacing titanium and stainless steel in bone repair applications.

Read more: Medical Device Market’s Custom Solution by Paul Lyon and edited by Elizabeth Engler Modic

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Medical Manufacturer Chooses Vacuum Furnace System

A vacuum heat-treating system with 2-bar gas quenching was shipped to Costa Rica and will be used to manufacture surgical components. The TITAN® H2, manufactured by Ipsen, helps companies accelerate the pace of innovation while satisfying the strict legal requirements of the medical industry.

The standardized vacuum furnace features an 18″ x 24″ x 18″ (455 mm x 610 mm x 455 mm) all-metal hot zone with a 1,000-pound (450 kg) load capacity. It is capable of operating at temperatures of 1,000 °F to 2,400 °F (538 °C to 1,316 °C) with ±10 °F (±6 °C) temperature uniformity. Equipped with the PdMetrics® platform for predictive maintenance – which securely connects to a network of integrated sensors on the furnace to gather and analyze data, run algorithms and provide real-time diagnostics – the furnace provides sophisticated monitoring of critical systems and key parameters that improve the health and integrity of the equipment. The company also received a gas backfill reservoir, a loader with a 2,000-pound (907 kg) load capacity and a complete air-cooled, closed-loop water system.

 

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Medical Manufacturer Chooses Vacuum Heat Treating System

Ipsen recently shipped a TITAN® H2 vacuum heat-treating system with 2-bar gas quenching to Costa Rica. There it will be used to manufacture surgical components. With its compact dimensions and superior quality, the TITAN helps companies accelerate the pace of innovation while satisfying the strict legal requirements of the Medical industry. This shipment included more than just a furnace, though. The company also utilized Ipsen’s full-scale support offerings with Ipsen U training, a spare parts kit and installation/start-up support to advance their equipment and maximize uptime.

This standardized vacuum furnace features an 18” x 24” x 18” (455 mm x 610 mm x 455 mm) all-metal hot zone with a 1,000-pound (450 kg) load capacity. It is capable of operating at temperatures of 1,000 °F to 2,400 °F (538 °C to 1,316 °C) with ±10 °F (±6 °C) temperature uniformity. Equipped with the PdMetrics® platform for predictive maintenance – which securely connects to a network of integrated sensors on the furnace to gather and analyze data, run algorithms and provide real-time diagnostics – the TITAN furnace provides sophisticated monitoring of critical systems and key parameters that improve the health and integrity of the equipment. They also received a gas backfill reservoir, a loader with a 2,000-pound (907 kg) load capacity and a complete air-cooled, closed-loop water system.

Medical Manufacturer Chooses Vacuum Heat Treating System Read More »

Titanium Used on Medical Implants

Source:  Engineering 360

Medical Heat Treating, Engineering 360

Blood, plasma and water droplets beading on a liquid-repellent surface.

Source: Colorado State University

A titanium surface that’s extremely repellent to blood could form the basis for surgical implants which reduce the risk of rejection by the body.

Read more: Implant Material Repels Blood by the Engineering 360 News Desk

Titanium Used on Medical Implants Read More »

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