Bodycote

Heat Treat Audio

Heat Treat Today publishes twelve print magazines annually and included in each is a letter from the publisher, Doug Glenn. This letter from the March 2026 Annual Aerospace Heat Treating print edition highlights the growing presence of heat treat-focused podcasts in North American market, spotlighting both The Heat Treat Podcast with Carlos Torres and Heat Treat Radio, including the transition to a new host, Heather Falcone and the continued evolution of digital content in the industry.

Feel free to contact Doug at doug@heattreattoday.com if you have a question or comment. 


It’s amazing to me that there are at least two professionally done heat treat podcasts in the North American heat treat marketplace. There are actually more than two podcasts, but the two I’m speaking of are ongoing and very targeted toward the North American heat treat industry. Check the end of this column for a link to some of the other podcasts I won’t be discussing at length here.

The Heat Treat Podcast with Carlos Torres

Let’s start with the podcast that it not part of Heat Treat TodayThe Heat Treat Podcast with our friend Carlos Torres. Carlos is the CEO of TORSA Group Mattsa and a director at Mattsa Furnace Co. in San Luis Potosi, Mexico. Carlos’ video podcast is housed on YouTube (www.youtube.com/@theheattreatpodcast) and has roughly 70 episodes. Carlos cooperates with Super Systems Inc. (SSI) in Mexico, so it is no surprise that Episode #1 from 2021 featured SSI president and all-around great guy, Jim Oakes. Carlos is a very engaging podcast host and has interviewed the likes of Tracy Dougherty, AFC-Holcroft; John Hubbard, former CEO, Bodycote; Chip Keough of the Atmosphere Group; Chad Wright from Wirco; and many other industry notables including Joe Powell, Ben Rassieur, Karen Stanton, Jason Orosz, Jim and Andy Orr, Andrew Bassett, and Trevor Jones.

When Carlos first started his podcast, I joked with him that there was no way he could keep up the pace of turning out good quality heat treat interviews. That was at least four years ago — I was wrong. Carlos continues to do a great job interviewing and posting helpful, timely heat treat content.

Heat Treat Today

The podcast that is a part of Heat Treat Today is Heat Treat Radio. By the time this column is published in March of 2026, Heat Treat Radio will have deployed over 131 episodes since 2016. Initially, the podcasts were strictly audio, but since January 2023, episodes have been video, audio, and transcribed. The list of industry notables is too long, but suffice it to say, it is impressive.

Heat Treat Radio’s new host, Heather Falcone

The BIG news regarding this podcast is that starting last month (February 2026), Heat Treat Radio has a new host, Heather Falcone, former CEO of Thermal-Vac Technology and currently the CEO of Falcone Consulting. Since 2016, I’ve had the pleasure (and responsibility) of hosting the Heat Treat Radio. Heat Treat Today‘s managing editor, Bethany Leone, has been hugely instrumental in the scheduling and production of episodes for the past four years. Both Bethany and I have handed over the reins to Heather, and we are very excited about how the podcast will morph and grow under Heather’s leadership.

By the way, Heather, in her previous life, was interviewed by both The Heat Treat Podcast (Carlos Torres) and Heat Treat Radio. She is, by every measure, an industry legend in her own right.

The nice thing about having Heather take the lead is her ability to “talk turkey” with other industry experts…something I was not able to do being a lowly “publishing guy,” and her creativity and technical savvy when it comes to digital products like audio and video productions. We’re very excited to have Heather on the Heat Treat Today team.

If you have a topic you’d like to see covered on a future episode, or if you know of someone that you think Heather should interview, please reach out directly to Heather at heather@heattreattoday.com.

Whether it’s The Heat Treat Podcast or Heat Treat Radio, I hope you find some of the heat treat audio (and video) helpful.

As promised, here’s a link to some other podcasts. Heat Treat Today provides this link on the Heat Treat Radio landing page: https://www.heattreattoday.com/media/heat-treat-radio-lp/other-industry-podcasts/.

Doug Glenn
Publisher
Heat Treat Today
For more information: Contact Doug at
doug@heattreattoday.com

Heat Treat Audio Read More »

26 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 26 news items, including Boeing’s addition of vacuum furnace capacity to expand in-house heat treating for aerospace components, Solar Atmospheres’ role in supporting thermal processing for materials used in NASA’s Artemis II mission, Aalberts surface technologies’ renewal of Nadcap certification for another 24 months, and more!


Equipment

1. HWI, a member of Calderys Group, has opened a new lightweight monolithics production facility in Fulton, Missouri to expand manufacturing capacity for refractory materials used in high-temperature industrial applications. The facility increases supply and shortens lead times for furnace-lining materials critical to sectors like petrochemicals, aluminum, and power generation, enabling more reliable operations and supporting larger-scale projects.

2. Retech, a U.S.-based member of the SECO/WARWICK Group, is supplying two vacuum induction melting (VIM) casting systems to support production of turbine components used in power generation. The systems are designed to produce advanced alloys with controlled microstructures for components operating under demanding thermal and mechanical conditions.

3. Solar Atmospheres has installed and commissioned a new 10-bar vacuum furnace at its Fontana, California, further expanding the company’s high-pressure vacuum heat treating capacity in the western United States. The system enables vacuum heat treating and high-pressure quenching of large components essential to high-performance applications across aerospace and other critical industries.

4. Kanthal, an Alleima company, has opened a new service center in Concord, North Carolina, adding U.S.-based production and service capabilities for silicon carbide heating elements used in high-temperature industrial applications across industries such as electronics, glass, and steel manufacturing.

5. A Thai aerospace manufacturer has ordered a vacuum furnace from SECO/WARWICK to support heat treatment and vacuum brazing of high-performance alloys used in aircraft engine blades. The additional system expands production capacity and process control for critical materials like titanium and nickel alloys, strengthening the manufacturer’s ability to meet aerospace demand for high-precision, high-temperature components.

6. Thermcraft, a U.S.-based manufacturer of thermal processing equipment serving global markets, has completed the system for an application requiring materials to be tested under vibration while held at high temperature. The system was engineered to maintain a stable and uniform thermal environment while allowing measurement systems to interact directly with the test sample.

7. Bodycote, a global provider of advanced heat treatment and specialist thermal processing services, is improving heat treat efficiency and reducing process costs by generating hydrogen on-site at its Rancho Dominguez, California, facility. The system, developed in partnership with Hgen, supports controlled-atmosphere heat treatment and brazing operations for aerospace, automotive, energy, and defense applications while reducing reliance on delivered industrial gas.

8. Vacu-Braze, a commercial heat treater specializing in vacuum heat treating and brazing, has added a large-capacity nitriding furnace to support processing of oversized components requiring enhanced surface hardness, wear resistance, and fatigue performance.

9. Bodycote announced plans to open a new heat treatment facility in Apodaca, Mexico, expanding regional capacity for case hardening and nitriding processes used in automotive, industrial, and medical components. The additional capacity is expected to support growing manufacturing activity by improving supply chain responsiveness and access to localized thermal processing services.

10. A manufacturer has ordered a vacuum furnace system from SECO/WARWICK designed to consolidate multiple heat treating processes — including quenching, tempering, and cryogenic treatment — into a single unit for small arms component production. By replacing several standalone systems with one integrated solution, the furnace streamlines thermal processing, reduces labor and equipment needs, and improves efficiency and repeatability for high-precision manufacturing in the firearms sector.

11. Boeing is adding vacuum furnace capacity at its Tube, Duct and Reservoir Center in Algona, Washington, to expand in-house heat treating capability for aerospace tube and duct assemblies. The system, supplied by Vac-Aero International, is intended to address production needs across commercial and defense aerospace programs.

12. SMS group has received an order from Huzhou Hatebur Precision Forging Co., Ltd. to supply an SMS Elotherm induction bar heating machine for its forging operations. The system will be used to heat billets prior to forming, supporting more efficient and consistent production of precision components such as bearings and automotive parts. The investment reflects continued adoption of induction-based thermal processing to improve process control and energy efficiency in the forging industry.

13. Hirschvogel has partnered with SMS group, along with image-processing specialist Sightwise, to implement an AI-based automated inspection system for closed-die forgings at its Denklingen, Germany facility. The system replaces manual visual checks with fully automated, data-driven quality control — using robotics, high-resolution imaging, and synthetic data modeling — to improve inspection speed, reduce errors, and advance digitalization in forging production for automotive and other high-performance applications.

14. A custom vacuum induction melting (VIM) furnace has been delivered to support the controlled processing of advanced alloys, strengthening material quality for high-spec industries such as aerospace and energy. The system was supplied by SECO/WARWICK, which engineered the solution to meet specific production requirements. The technology is expected to support downstream heat treatment processes by improving alloy cleanliness, consistency, and performance.

Company & Personnel

15. G.S. Precision has acquired Lush Heat Treatment Ltd. and Headwater Precision, Inc., expanding its capabilities across machining, coatings, and thermal processing while extending its footprint in North America and Europe. The additions integrate heat treating and advanced manufacturing services under one platform, strengthening support for aerospace, defense, and other high-spec industries that rely on tightly controlled production of mission-critical components.

16. NUTEC Inc., a manufacturer of industrial insulation and fire protection products, has acquired ETS Schaefer LLC, a supplier of monolithic ceramic fiber insulation, expanding its capabilities in the high-temperature insulation segment. The acquisition strengthens NUTEC’s ability to support furnace and thermal processing operations with integrated insulation solutions, improving performance and efficiency for industries that rely on high-temperature environments. The company will operate as NUTEC ETS SCHAEFER under the leadership of Brian Bradley, recently named general manager of this wholly owned subsidiary of NUTEC.

17. Assan Alüminyum, through its subsidiary Kibar Americas, has acquired an aluminum foil production facility in Fairmont, West Virginia, marking its entry as a local producer in the U.S. market. The investment strengthens the company’s global footprint and improves its ability to serve North American clients with foil products for automotive, HVAC, packaging, and industrial applications, supporting more localized and resilient supply chains.

18. J.F. Lehman & Company has acquired Forged Solutions Group, a manufacturer of high-specification forgings used in aerospace, defense, and space applications. The company produces components including aeroengine discs, shafts, and structural parts from advanced alloys such as titanium, nickel-based superalloys, steel and aluminum before moving through machining and materials testing as part of the production process.

19. Linamar Corporation, a North American manufacturer with in-house heat treating capabilities, has acquired select assets of Winning BLW, strengthening its capabilities in warm forging and precision gear manufacturing for automotive and industrial applications. The acquisition supports production of bevel and helical gears, components that typically require controlled heat treating to achieve the hardness, wear resistance, and fatigue strength needed for drivetrain systems.

20. GE Aerospace has announced a $1 billion investment in its U.S. manufacturing sites and supplier base in 2026, marking its second consecutive year at that level of spending and including plans to hire 5,000 workers. The investment is aimed at accelerating jet engine production, strengthening defense manufacturing, and improving supply chain capacity, helping the aerospace sector meet rising demand for commercial and military aircraft while reinforcing U.S.-based manufacturing capabilities.

21. Solar Atmospheres has provided thermal processing services for materials and components used in NASA’s Artemis II mission, contributing to the production of critical aerospace systems. Its heat treating capabilities support high-performance materials required for extreme space environments, reinforcing reliability and precision in components essential to next-generation space exploration and the broader aerospace supply chain.

22. General Motors announced plans to invest more than $150 million in its Saginaw Metal Casting Operations facility in Michigan to support production of V8 engine blocks and cylinder heads used in full-size trucks and SUVs. The project includes new and upgraded equipment for casting and machining operations, enabling the facility to increase production capacity and maintain output for current engine programs. The Saginaw site has supplied engine components for multiple generations of GM vehicles.

23. Hyundai Steel has signed a contract with Fives Group to supply key technologies for a new U.S.-based automotive steel production facility, advancing plans for a large-scale, electric arc furnace (EAF) mill. The project strengthens localized, low-carbon steel production for the automotive sector, improving supply chain resilience and enabling more efficient delivery of high-quality steel to U.S. vehicle manufacturing operations.

Kudos

24. Gamma Aerospace successfully passed their Heat Treat Nadcap audit, retaining Merit status that reflects the company’s commitment to delivering high quality products and services to their clients.

25. Aalberts surface technologies has expanded Boeing-approved heat treatment processes at its TEY facility in País Vasco, increasing its range of certified aerospace specifications and strengthening its position as a qualified supplier.

26. Aalberts surface technologies announced the renewal of their Nadcap certification for another 24 months at their Besançon facility, reflecting continuous commitment to quality, strict control of special processes, and full compliance with industry requirements.

26 News Chatter to Keep You Current Read More »

Heat Treat Capacity Expands in Northern Mexico

Bodycote announced plans to open a new heat treatment facility in Apodaca, Mexico, expanding regional capacity for case hardening and nitriding processes used in automotive, industrial, and medical components. The additional capacity is expected to support growing manufacturing activity by improving supply chain responsiveness and access to localized thermal processing services.

Extending its network to better support clients across Mexico and the southern United States, the site is intended to reduce logistical complexity and strengthen supply chain resilience while supporting ongoing near-shoring efforts. The new facility will complement existing operations in Silao, San Luis Potosí, and Guaymas, providing additional flexibility for clients requiring regional heat treating services. Scheduled to open in 2026, the site will support both new and existing programs as demand grows across key manufacturing sectors.

Operations at the facility will include a range of precision heat treatment capabilities, including carburizing, carbonitriding, and nitrocarburizing. These processes are used to improve surface hardness, wear resistance, and fatigue performance while maintaining core strength in critical components.

Bodycote is engaging with clients early to support future capacity planning and qualification activities, with site tours planned for Q2 2026. The facility is expected to ramp up operations in phases as demand increases.

Press release is available in its original form here.

Heat Treat Capacity Expands in Northern Mexico Read More »

Bodycote Improves Heat Treat Efficiency with On-Site Hydrogen Production

Bodycote, a global provider of advanced heat treatment and specialist thermal processing services, is improving heat treat efficiency and reducing process costs by generating hydrogen on-site at its Rancho Dominguez, California, facility. The system supports controlled-atmosphere heat treatment and brazing operations for aerospace, automotive, energy, and defense applications while reducing reliance on delivered industrial gas.

Hgen at Bodycote | Image Credit: Bodycote

Hydrogen is a critical industrial gas used in Bodycote’s precision heat treatment and surface coating operations, treating metal and metal-alloy components for industrial applications. At the Rancho Dominguez site, processes include annealing, vacuum heat treatment, diffusion bonding, and multiple brazing methods such as hydrogen, inert atmosphere, and induction brazing.

The installed system generates hydrogen from electricity and water at the point of use, eliminating the need for delivered bulk hydrogen and reducing emissions associated with transportation and handling. This approach can reduce related emissions by more than 90% while providing a more stable and lower-cost hydrogen supply.

Click on the image above to read more about Bodycote’s hydrogen strategy in action.
Molly Yang
Chief Executive Officer
Hgen

The hydrogen generation unit, developed in partnership with Hgen, is designed as a compact, modular system that can scale with process demand. Its footprint is 20 times smaller than conventional hydrogen production systems with comparable output, allowing for more efficient use of plant space and reduced system costs.

The containerized module was delivered pre-assembled and installed in less than two weeks, minimizing integration requirements and operational disruption. It also offers an alternative to externally sourced hydrogen. “On-site gas generation avoids the need for expensive gas compression, transport, and storage,” said Molly Yang, chief executive officer at Hgen. She adds that this technology allows Bodycote to reduce gas costs while advancing its sustainability goals.

The installation is expected to pave the way for broader deployment of distributed hydrogen generation across additional sites, reinforcing Bodycote’s long-term energy transition strategy and sustainability commitments.

Press release is available in its original form here.
The left half of the main image shows the Hgen module. | Image Credit: Bodycote

Bodycote Improves Heat Treat Efficiency with On-Site Hydrogen Production Read More »

22 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 22 news items, including Advanced Heat Treat Corp.’s expansion of induction hardening and gas nitriding capacity in Alabama, Dauch Corporation’s acquisition of Dowlais Group, CAN-ENG Furnaces International’s new certification as a FANUC Authorized System Integrator, and more!


Equipment

1. Urschel Laboratories, a manufacturer of precision food-cutting equipment, has ordered a new MetalMaster HR vacuum furnace from Ipsen USA to support in-house heat treating of stainless steel components used in its machines. The system will replace a furnace that has been operating since 1986 and marks Urschel’s sixth furnace purchase from Ipsen, reflecting a decades-long partnership. The upgrade is expected to strengthen Urschel’s manufacturing efficiency and product reliability, reinforcing equipment performance across the global food processing industry it serves.

2. BTOMEC Ferramentaria e Usinagem de Precisão Ltda., a manufacturer of multi-cavity injection molds, has invested in a Vector vacuum furnace from SECO/WARWICK to bring die and tooling hardening in-house. The move enables the company to reduce reliance on external heat treaters while gaining greater control over production timelines, costs, and quality. The investment reflects a broader industry trend of manufacturers establishing internal heat treat capabilities as production volumes grow.

3. JISCO Carbon Steel has commissioned a new integrated CSP®-HSM production line at its Jiayuguan facility, combining Compact Strip Production casting with a hot strip mill in a fully automated system supplied by SMS Group. The upgrade doubles the plant’s annual production capacity from about 2 million to 4.5 million tons while improving operational flexibility and process integration between casting and rolling. The project strengthens JISCO’s ability to deliver consistent flat-steel products for global manufacturing markets.

4. Grace Manufacturing has installed a new TITAN H2 vacuum furnace from Ipsen at its Russellville, Arkansas facility to expand heat treating capabilities for thin martensitic stainless steel components used in medical devices. The system replaces an aging furnace and was selected after third-party testing confirmed it met the company’s processing requirements. The upgrade strengthens production reliability and metallurgical control for precision medical manufacturing.

5. An international aircraft motion-control manufacturer has ordered an additional low-temperature vacuum tempering furnace from SECO/WARWICK’s U.S. subsidiary to expand its heat treat capacity for precision aerospace components. The system will support tempering, aging, and other sub-critical heat treat processes while meeting stringent aerospace thermal-processing standards.

6. Pratt & Whitney, an RTX business, is investing $200 million to expand its Columbus, Georgia, manufacturing site with a seventh isothermal forging press to produce rotating compressor and turbine disks for commercial and military jet engines. The new equipment is expected to increase output of these critical engine components by about 30% and is scheduled to be operational in 2028. The expansion strengthens production capacity for next-generation aerospace engine programs and supports growing global demand for aircraft propulsion systems.

7. A defense-sector firearm manufacturer has selected a vacuum furnace system from SECO/WARWICK to support carburizing and heat treatment of steel components used in firearm production. The new equipment will enhance control over case hardening processes, helping improve durability and performance of critical firearm parts. The investment strengthens thermal processing capacity within the defense manufacturing supply chain.

8. Advanced Heat Treat Corp. (AHT) has expanded induction hardening and gas nitriding capacity at its Cullman, Alabama facility, adding a larger induction system and an additional nitriding unit. The upgrade enables the processing of larger and more complex components while supporting higher production volumes. The investment strengthens surface hardening capabilities for manufacturers by improving throughput and maintaining fast turnaround times for industrial parts.

9. Bodycote has installed a new diffusion hardening treatment vessel at its Mooresville, North Carolina facility, expanding stainless steel processing capabilities in North America. The system enables the company to surface-harden larger components using its ADM® low-temperature diffusion hardening process. The investment broadens capacity for industries such as oil and gas, food and beverage, and medical technology by improving durability of stainless steel parts while maintaining corrosion resistance.

10. Gasbarre Thermal Processing Systems will supply a custom-engineered box furnace and loading system to a U.S. government manufacturing facility to expand a previously validated high-temperature thermal process. The system, designed to meet strict space and operational constraints, will operate up to 2100°F in an air atmosphere and represents the largest configuration the facility can accommodate. The installation enables the government manufacturer to scale production while maintaining specialized thermal processing capabilities.

11. A China-based manufacturer of vacuum circuit breakers has ordered two vacuum furnaces from SECO/WARWICK to add vacuum brazing capability for producing vacuum interrupter components used in power distribution systems. The installation expands the manufacturer’s ability to produce brazed, hermetically sealed interrupter assemblies used in circuit breakers that interrupt electrical current in industrial and utility power networks.

12. PSW Group has opened a new High Integrity Diecasting Center at its Magretech plant in Bellevue, Ohio, focused on semi-solid casting technologies for aluminum and magnesium components. Led by Dr. Tao Wang, the facility allows OEMs, Tier 1 suppliers, and die casters to trial, develop, and scale advanced casting processes using semi-solid and high-pressure die-casting methods. The center aims to accelerate development of lighter, stronger, and lower-carbon metal components, supporting innovation and faster time-to-market across the automotive and light-metal manufacturing sectors.

Company & Personnel

13. Dauch Corporation has completed its acquisition of Dowlais Group plc, bringing together major automotive manufacturing operations including GKN Automotive and GKN Powder Metallurgy. The combined company expands global capabilities in driveline systems, metal forming, and powder metallurgy under the leadership of CEO David C. Dauch. The move strengthens supply and engineering capacity for internal combustion, hybrid, and electric vehicle platforms across the global automotive industry.

14. U.S. Aluminum Company has signed an agreement with Emirates Global Aluminum (EGA) and Century Aluminum to explore building a downstream aluminum fabrication facility in Inola, Oklahoma, near a planned primary aluminum smelter. The proposed plant would convert molten aluminum into value-added products for sectors such as electrical, defense, aerospace, automotive, and machinery manufacturing. The project aims to strengthen U.S. aluminum supply chains and help expand domestic primary aluminum production capacity.

15. The AICHELIN Group has appointed Daniel Panny as head of United Process Controls (UPC) in Göppingen and Mike Löpke as head of QMULUS in Düsseldorf as part of organizational changes following the integration of NITREX. The leadership updates strengthen the group’s focus on automation, plant control, and IIoT-driven digital solutions for heat treatment operations. The move supports closer integration of furnace technology, process expertise, and data-driven optimization across the global heat treat industry.

16. SECO/WARWICK has appointed Pan Gaojun as managing director of SECO/WARWICK China, following a succession process within the company. Gaojun, who joined the group in 2010, will lead operational development and strengthen the company’s presence in key technologies such as CAB lines and vacuum furnaces in the Asian market. The leadership change is intended to support continued growth and strengthen SECO/WARWICK’s position in China’s expanding heat treat and thermal-processing sector.

17. Vienna-based refractory manufacturer RATH AG has appointed Christian Morawetz as chief operating officer, bringing the experienced operations executive onto its Executive Board to oversee production, purchasing, R&D, quality management, and IT across the company’s global manufacturing operations. Morawetz’s leadership and industrial management experience are expected to strengthen operational efficiency and innovation as the company undertakes a broader transformation of its product portfolio and production structures to better serve high-temperature industries such as steel, glass, and ceramics.

Kudos

18. The U.S. Department of War (formerly Department of Defense) has awarded contracts through the Defense Logistics Agency to 24 manufacturers to supply additively manufactured metal and polymer parts under the Joint Additive Manufacturing Acceptability (JAMA) IV pilot program. The firm-fixed-price IDIQ contract, valued at up to $9.8 million with a base period through Feb. 2027, allows the Pentagon to issue task orders for 3D-printed components supporting U.S. military programs.

19. CAN-ENG Furnaces International Ltd. has been certified as a FANUC Authorized System Integrator, expanding its capabilities in robotic automation for industrial furnace and thermal-processing systems. The certification allows CAN-ENG to design and integrate FANUC robots into heat treat operations, including material handling and high-volume furnace automation. The partnership strengthens automation options for manufacturers seeking greater efficiency, reliability, and safety in heat treat and thermal processing environments.

20. Burloak Technologies Inc., based in Oakville, Ontario, has completed its latest Nadcap audit, enabling its heat treatment capabilities to support demanding industries. The certification reinforces the company’s thermal processing services — including hot isostatic pressing (HIP), vacuum heat treatment, and alloy heat treat cycles — used in sectors such as aerospace, defense, automotive, and medical manufacturing.

21. Stack Metallurgical Group announced that its Salt Lake City facility, Aerospace Aluminum Processing (ASAP), has achieved AS9100D certification following an audit completed with zero findings. The accreditation strengthens the facility’s quality credentials for aerospace aluminum heat treating and related processing, reinforcing its role in supporting high-spec aerospace manufacturing and positioning other Stack facilities to pursue similar approvals.

22. Aalberts surface technologies announced that its Cleveland, Ohio, and Kansas City facilities have earned Nadcap 24-Month Merit Accreditation for heat treating, effective February 10, 2026. The designation — achieved after years of near-zero audit findings and strict AMS2750 pyrometry compliance — signals strong process discipline and quality systems for aerospace heat treat operations, helping reduce supplier risk and strengthen reliability across the aerospace manufacturing supply chain.

22 News Chatter to Keep You Current Read More »

New Diffusion Hardening Vessel Expands Stainless Steel Processing in North America

Bodycote has installed a new treatment vessel at its Mooresville, North Carolina facility, expanding its capability to process larger stainless steel components and broadening surface hardening capabilities for manufacturers in North America.

The new treatment vessel can accommodate components up to 79 inches (2 meters) in length and 47 inches (1.2 meters) in width, enabling the surface hardening of larger and heavier stainless steel parts than previously possible in North America for industries such as oil and gas, food and beverage, and medical technology.

Temitope Oluwafemi
S³P Technical Manager in North America
Bodycote

The installation supports a low-temperature diffusion hardening process that increases the surface hardness of stainless steel components while maintaining the corrosion resistance. This capability is part of Bodycote’s ADM® stainless steel treatment offering now available in North America. The process can treat austenitic, duplex, and martensitic stainless steels, including alloys commonly used in load-bearing and high-strength applications.

Reflecting this demand, Temitope Oluwafemi, Bodycote’s S³P technical manager in North America, said, “Demand is growing for stainless steel components that can deliver longer service life in harsh operating environments and to demanding standards, without introducing the risks associated with coatings. Bringing ADM capability to the U.S. allows us to support [clients] locally, reduce lead times, and expand what’s possible for larger stainless steel components across multiple industries.”

Press release is available in its original form here.
The main image shows the microstructure of surface hardened stainless steel AIS1660 (1.4980) | Image Credit: Bodycote

New Diffusion Hardening Vessel Expands Stainless Steel Processing in North America Read More »

21 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 21 news items, including Gasbarres portfolio expansion of modular quenching technology, Bodycote‘s acquisition of Spectrum Thermal Processing, Stack Metallurgical Group‘s Supplier of the Year honor from BENCHMADE Knives, and more!


Equipment

1. Gasbarre Thermal Processing Systems announced an exclusive licensing agreement with SOLO Swiss SA to bring Profitherm® modular bell furnace quenching systems to the North American market, giving Gasbarre rights to manufacture, promote, and sell the technology locally. This expansion enhances Gasbarre’s equipment portfolio and offers heat treat operations — from commercial shops to captive facilities serving aerospace, defense, and industrial sectors — a flexible alternative to traditional quench furnaces that can reduce infrastructure needs and improve processing efficiency.

2. IperionX has received a prototype order from American Rheinmetall to manufacture about 700 lightweight titanium components for U.S. Army heavy ground combat systems, using its patented recycled titanium technologies. This order supports U.S. defense efforts to reshore critical materials supply chains and could improve vehicle performance with significantly lighter parts, signaling growing demand for domestic, advanced titanium production in military manufacturing.

3. Jupiter Aluminum Industries (JUPALCO) has ordered two additional patented Vortex 2.0 aluminum coil annealing furnaces from SECO/WARWICK. The installation will expand JUPALCO’s heat treatment capacity while improving process efficiency and temperature uniformity. The project reflects continued investment in modern annealing technology to support growing aluminum processing needs.

4. Century Aluminum Company has emphasized that Emirates Global Aluminum‘s next-generation EX smelting technology will be critical to the development of its new primary aluminum smelter, one of the most advanced technologies deployed in the U.S. This platform is designed to improve productivity, reduce energy consumption per ton, and lower emissions, reinforcing both economic competitiveness and environmental performance in primary aluminum manufacturing.

5. Global pipe manufacturer Tenaris has reactivated quenching and tempering operations at its Koppel, Pennsylvania facility, restoring a critical stage of in-house heat treating capacity that supports domestic oil country tubular goods (OCTG) production for the U.S. energy sector. The restart reinforces supply chain reliability for clients requiring high-performance steel pipe.

6. A Midwest automotive manufacturer is boosting its stainless steel brazing capacity by installing a new four-zone, 24-inch controlled-atmosphere brazing furnace from Gasbarre Thermal Processing Systems. The furnace will support higher production of critical automotive components.

7. A Chinese thermal management manufacturer has significantly increased its production capacity by installing a new continuous controlled-atmosphere brazing (CAB) line supplied by SECO/WARWICK to support higher output of advanced cooling components for data centers, EVs, aviation, photovoltaics, and rail transport.

Company & Personnel

8. Spectrum Thermal Processing, a Cranston, Rhode Island heat treat provider, was acquired by global specialist processor Bodycote plc and integrated into its Aerospace, Defence & Energy division in a deal that closed January 14, 2026. This move brings Spectrum’s Nadcap-accredited vacuum heat treatment, low-pressure carburizing, and gas nitriding capabilities into Bodycote’s U.S. network, expanding regional capacity and improving lead times and supply-chain resilience for aerospace and defense component manufacturers.

9. A Tier 1 automotive supplier ensured uninterrupted production during a planned maintenance shutdown by tapping outsourced burst heat treating capacity from Bluewater Thermal Solutions’ St. Mary’s, Pennsylvania facility, rapidly scaling to meet strict OEM requirements. This collaboration kept deliveries on schedule and highlights the growing importance of flexible heat treating resources in supporting automotive supply-chain resilience.

10. Atlantic Fire Brick & Supply, a company that provides refractory products and installation services for furnaces, kilns, and other high-termperature equipment, has been acquired by Plibrico Company LLC in a move that expands refractory distribution and service capabilities for industrial thermal processing operations across the southeastern United States.

11. The AICHELIN Group has appointed Robert Sokoliński as CEO and general manager of Nitrex Metal Sp. z o. o. in Poland, effective January 1, 2026, tasking him with leading the subsidiary strategic and operational development within the group. The leadership move reinforces AICHELIN’s commitment to expanding advanced thermochemical heat treating capabilities in Europe, supporting automotive and industrial manufacturers with reliable, high-performance surface treatment solutions.

12. Bodycote’s Derby and Rotherham heat treat facilities now operate with zero direct carbon emissions, having transitioned to fully electric operations powered by 100% renewable energy — a milestone in decarbonization trends in thermal processing. This achievement signals growing momentum towards sustainable practices in the aerospace and automotive supply chains, helping clients meet ambitious carbon-reduction targets while maintaining process performance. 

13. NUTEC Group Chairman Genaro Cueva and CEO Daniel Llaguno have appointed long-time executive Rodrigo González as president of NUTEC Bickley, following his 24-year tenure in senior engineering and operations roles. Llaguno praised González’s capabilities and alignment with NUTEC’s values, expressing confidence that he will successfully lead the company into the future while strengthening its position in the industrial heating sector across North America.

14. Thermcraft Inc. announced that Thermo Kinetics has joined as its authorized distributor for Canada, expanding Thermcraft’s reach for its thermal processing and industrial heating equipment across the Canadian market. This partnership brings together Thermcraft’s furnace and thermal solutions expertise with Thermo Kinetics’ local sales and technical support capabilities, strengthening service and market impact in the region’s industrial heating sector.

15. TFL Incorporated, a Houston-based provider of refractory materials and precast shapes, has been acquired by Plibrico Company LLC in a move that strengthens resources and technical support for high-temperature industries. The acquisition enhances service capacity and product availability for clients operating in demanding thermal-processing environments, including sectors that rely on consistent refractory performance to maintain uptime and efficiency.

16. Tosyalı Algérie, working with technology partner Midrex, set a new world production record for direct reduced iron (DRI), marking a major milestone in large-scale, low-carbon ironmaking. The achievement underscores growing momentum around DRI as a critical feedstock for steel producers seeking greater efficiency and reduced emissions. For the broader metals industry, it signals continued investment and confidence in DRI technology as a foundation for future steel and downstream thermal processing supply chains.

17. Claus Joens, founder of Elnik Systems, has retired after decades of advancing debind-and-sinter furnace technology. His leadership helped strengthen metal manufacturing capabilities critical to defense and advanced industrial applications, leaving a lasting mark on the MIM and thermal processing industries.

18. The Industrial Heating Equipment Association (IHEA) has announced its 2026-2027 Board of Directors and Executive Officers, naming Jason Safarz of DUNGS Combustion Controls as president, Bob Fincken of Super Systems, Inc. as vice president, and Chad Spore of John Deere as treasurer. IHEA leadership highlighted Spore’s appointment as a historic milestone, marking the first end-user officer in nearly a century and reinforcing alignment between equipment suppliers and industrial end users.

Kudos

19. Stack Metallurgical Group was honored as a Supplier of the Year by BENCHMADE Knives at the 2026 SHOT Show Supplier Showcase. This recognition at one of the shooting, hunting, and outdoor industry’s largest trade events underscores Stack’s growing influence and excellence in precision metal processing and heat treat services within the manufacturing supply chain.

20. Applied Thermal Technologies Inc. received its 4th consecutive 24-month merit for Nadcap.

21. Vacu Braze announced that its metallurgical laboratory has achieved Nadcap accreditation.

21 News Chatter to Keep You Current Read More »

Zero-Emission Heat Treating Gains Momentum

Sustainability pressures are reshaping heat treating as aerospace and automotive suppliers across North America face growing demands to reduce the carbon footprint of thermal processing. Lower-emission operations are increasingly influencing customer decisions, with companies seeking partners who can help meet bold decarbonization targets. Against that backdrop, Bodycote has reached a zero-emissions milestone that highlights how decarbonized heat treating can be achieved at scale.

Jim Fairbairn
CEO
Bodycote
Source: Bodycote

The milestone was achieved at Bodycote’s Derby and Rotherham heat treatment facilities in the United Kingdom, which now operate with zero direct carbon emissions. The plants, which specialize in heat treating turbine blades for Rolls-Royce jet engines, are fully electric and powered by 100 percent renewable electricity, eliminating the need for fossil fuels or carbon offsetting.

“Our customers, many with ambitious 2030 targets, are looking for suppliers who can support their decarbonization efforts. Recently, a customer with a 90% carbon reduction goal came to us because of the impact offered by our lower-carbon thermal processing. These are real demands, and the clock is ticking,” said Jim Fairbairn, CEO of Bodycote. The development reflects broader efforts to address industrial energy use while maintaining process reliability for demanding applications.

Source: Bodycote

Bodycote’s transition to zero emissions is achieved through investment in industrial heat electrification, energy efficiency, and renewable energy sourcing. A new closed-circuit adiabatic cooling system was recently introduced at the Derby plant, located alongside the Rolls-Royce site. Replacing evaporative cooling towers, this installation delivers electricity consumption savings — including peak-load reductions — of 73%, cuts water usage by more than 85%, and avoids the need for chemical dosing and cleaning.

“For Bodycote, leading in this space is not only the right thing for the planet, but also the right thing for our global business,” said Fairbairn. “As well as the progress made in Derby and Rotherham, we are running pilot decarbonization projects across Europe and North America.”

Those pilot efforts are intended to inform broader adoption across the company’s global footprint, including North American facilities serving aerospace, automotive, and other demanding markets. By sharing best practices and scaling proven technologies, Bodycote aims to support customer sustainability goals while maintaining quality, consistency, and process reliability.

Press release is available in its original form here. Additional information provided by Bodycote.

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Spectrum Thermal Processing Expands Aerospace Reach

Spectrum Thermal Processing, a heat treatment provider based in Cranston, Rhode Island, has joined a broader thermal processing network through a strategic acquisition that will bolster regional capacity and enhance service for precision aerospace and defense component manufacturing. The transaction strengthens Spectrum’s ability to deliver Nadcap-accredited and ITAR-compliant vacuum heat treatment, low-pressure carburizing, and gas nitriding services to clients in one of the nation’s most dense aerospace and defense corridors. It positions the company to provide improved proximity, shorter lead times, and greater supply chain resilience for critical component suppliers.

Jim Fairbairn
CEO of Bodycote plc
Source: Bodycote

Under the terms of agreement, Spectrum Thermal Processing becomes part of the Aerospace, Defence & Energy division of Bodycote plc, a global provider of specialist thermal processing services, in a deal that closed on January 14, 2026. The facility in Cranston brings an experienced team, strong technical reputation, and strategic position within one of the nation’s most dense aerospace and defense corridors, making it a natural fit for Bodycote’s growing U.S. network.

Jim Fairbairn, chief executive officer of Bodycote plc, said the acquisition reflects a commitment to investing in high-growth, high-value sectors and expanding capability where clients need it most, adding that Spectrum’s technical expertise and strong local relationships enhance service offerings for advanced heat treating needs.

Existing clients will continue to work with the same team and maintain current service levels, while gaining access over time to Bodycote’s broader global network and specialist technologies.

Press release is available in its original form here.

Spectrum Thermal Processing Expands Aerospace Reach Read More »

14 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 14 news items, including Haynes International Inc.‘s new hydraulic radial forging line to boost production of high-performance nickel- and cobalt-based alloys, the acquisition of JSA/Metalline by Hubbard-Hall Inc. to expand metal finishing service capabilities across the Midwest, Bodycote‘s achievement of independent validation from Bureau Veritas for its carbon footprint calculator tools, and more!


Equipment

1. A major U.S. bearing manufacturer has ordered two advanced SECO/WARWICK USA vacuum heat treat furnaces, reinforcing its commitment to precision manufacturing and capacity growth. The investment supports rising demand across the bearing industry, where consistent metallurgical performance is critical for industrial and aerospace applications.

2. Haynes International Inc. has commissioned SMS Group to supply a new hydraulic radial forging line to increase its production of nickel- and cobalt-based alloys, serving markets such as aerospace and chemical processing in the United States. The integrated plant investment, which includes a forging machine, reheating and annealing systems, and automated material handling, is expected to improve production efficiency, metallurgical quality, and responsiveness to global demand while supporting growth in high-performance alloy manufacturing. 

3. Hertwich Engineering GmbH has delivered a customized rolling ingot foundry — including an Ecomelt PS120 preheat-shaft melting furnace, holding furnace, and vertical casting machine — to  Remi Claeys Aluminium N.V. The new facility, set to begin operations in spring 2026, will enhance process stability and efficiency for processing contaminated aluminium scrap, strengthening competitiveness and sustainability in the aluminium  manufacturing sector.  

4. Marle Group has purchased and will install an additional vacuum heat treating furnace at its Marle Nowak facility in Pancé, France, expanding in-house capacity for heat treating cobalt-alloy orthopedic implants and surgical instruments. Supplied by SECO/WARWICK, the new furnace responds to the Marle Group’s need for rapid cooling of large loads while supporting efforts to improve production control and delivery times for medical device manufacturing. 

5. SMS group is supplying an isothermal forging module to the Institute of Forming Technology and Machines (IFUM) at Leibniz University Hannover to be integrated into their existing press as part of the EU and Lower Saxony-funded “High-performance materials of the future – oWZu” research project. This advanced vacuum forging system will expand research and development of high performance materials for aerospace, medical technology, and industrial applications, accelerating technology transfer and setting new standards in forming reactive superalloys. 

6. Researchers at the Korea Institute of Energy Research (KIER) have developed an electrified heat treatment technology for the annealing stage in galvanized steel strip production that cuts greenhouse gas emissions by over 98% compared with traditional combustion furnaces. The breakthrough replaces fossil fuel burners with electric heating elements while maintaining product quality and productivity, and could significantly reduce equipment costs and support decarbonization in the automotive and appliance steel supply chain. This innovation advances industrial heat treating processes toward carbon-free operation, helping manufacturers meet tightening environmental standards and global decarbonization goals.  

7. SECO/WARWICK has been selected by Brazil’s Isoflama to supply a customized horizontal retort furnace for high-temperature tempering and ZeroFlow nitriding at its heat treatment plant. This new furnace will integrate with Isoflama’s production control system and support processing of large, heavy components, enhancing efficiency and precision to continue serving the automotive, aerospace, and machinery industries in South America.

8. Brugola has implemented CODIAC monitoring technology to ensure reliable tracking and analysis of furnace processes on AICHELIN cast link belt furnaces at its facility. This upgrade enhances real-time oversight of thermal processing parameters, supporting consistent quality and operational efficiency. 

Company & Personnel

9. Hubbard-Hall Inc. has acquired the assets of JSA/Metalline, bringing JSA’s customer-facing team into Hubbard-Hall’s organization to expand sales coverage, technical support, and response times for manufacturers serving the plating and general metal finishing industries across the Upper Midwest/Midwest. The move strengthens regional service capabilities, giving manufacturers more direct access to supplier expertise, streamlined single-source ordering, and stronger technical support for critical surface finishing processes. 

10. AECO Corp. has promoted Maryann Remner to president, effective immediately, where she will lead the company and its three operating subsidiaries — Alloy Engineering, Mach3 Machining, and Thermcraft — which serve high-temperature fabrication, precision machining, and thermal processing equipment markets. 

11. Castings Technology, a UK manufacturer of titanium and steel castings, has announced the creation of twenty new jobs as it expands capacity to meet growing aerospace demand, reinforcing its role in supplying cast components for the sector.

12. WINGENS CONSULTANTS has appointed Mark Hemsath as Executive Consultant – Heat Treat & Advanced Furnace Specialist. Hemsath brings over 30 years of aerospace heat treating experience, with deep knowledge in vacuum systems, nitriding processes, and advanced furnace technologies.

Kudos

13. Bodycote has achieved independent validation from Bureau Veritas for its proprietary carbon footprint calculator tools covering nine core heat treatment processes, enabling customers to request ISO-assured carbon data for thermal processing methods such as vacuum and low-pressure carburizing. This validation enhances transparency and helps manufacturers measure and compare emissions, supporting the selection of lower-carbon heat treatment options. 

14. Ipsen recognized six service technicians — Todd Jones, Casey Guinn, Craig Monaghan, Eric Gould, Alfredo Mendoza, and Dom Wirthlin — for completing its 14-week Field Service Engineer Academy, an intensive hands-on training program for vacuum furnace specialists combining classroom instruction with mentored field experience.

14 News Chatter to Keep You Current Read More »

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