Bodycote

“Mega-HIP” Installation in Belgium to Expand Nadcap Capacity

The world’s largest provider of heat treatment and specialist thermal processing services announced that its hot isostatic pressing location in Belgium will take delivery of a new “Mega-HIP” unit which will be Nadcap capable to meet the demand of the European aerospace market over the next five years and beyond.

Bodycote expects the new high pressure, high-temperature Mega-HIP installed at their facility in Sint Niklaas, Belgium, to be operational by the end of 2018, meeting the growing demand of the European aerospace market over the next five years and beyond. This investment will increase Bodycote’s Nadcap HIP capacity globally.

Bodycote operates the world’s largest HIP equipment network with over 50 HIP vessels of varying sizes in multiple locations, providing its services and Powdermet® technologies for clients in medical, power generation, marine, nuclear, automotive, and electronics industries. The recently launched Powdermet® technologies incorporate patent-pending techniques that combine 3D printing with well-established net shape and near net shape (NNS) techniques. This hybrid technology reduces the manufacturing time and production cost of a part compared to producing the same part using 3D printing alone.

Processing capability can accommodate components which are nominally up to 2m diameter by 3.5 m high, and weighing 0.1kg to over 30,000kg. In addition to standard quality and environmental accreditations, Bodycote’s HIP facilities also hold ASTM and NORSOK accreditations.

 

 

 

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Heat Treatment Assets Included in Bodycote Agreement with Doncasters

UK-based heat treatment provider, Bodycote, announced it has entered into a long-term outsourcing agreement with Doncasters Group, a castings and precision parts maker for aerospace as well as other industries, to provide its hot isostatic pressing and heat treatment requirements. The terms of the agreement grant the global provider of subcontract thermal processing services acquisition of Doncasters’ thermal processing assets, including hot isostatic presses and vacuum furnaces, located at its Blaenavon, South Wales, site.

Hot isostatic pressing is a form of heat treatment that uses high pressure to improve material properties.

Doncasters Group manufactures precision metal components and assemblies for the aerospace, industrial gas turbine, specialist automotive, petrochemical, construction, industrial, transportation, and recreation markets.  Associated Doncasters employees will be transferred to Bodycote. Financial terms of the agreement were not made available.

 

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Bodycote Earns Highest Aerospace Accreditation

Bodycote is pleased to announce that its Chesterfield, UK hot isostatic pressing (HIP) location earned, for the second time, the highest level of Nadcap accreditation following the most recent Nadcap audit. The official approval was awarded on 2 February 2017.

As one of the original HIP facilities to achieve this standard, the site is now targeting to further extend its Merit status. This is building on a long history of supplying Hot Isostatic Pressing to the world’s aerospace prime manufacturers and their first tier suppliers.

Moving forward, the Chesterfield site continues to play a strategic, long term role for new aerospace high technology programs, and Bodycote continues to invest in resources and capital for development and operations to meet the demands required for this future growth.

 

 

 

 

 

Post updated Thursday 4/29/2021 at 3:33pm.

 

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Bodycote Acquires Nitrex Metal Technologies

Dan McCurdy, Bodycote
Dan McCurdy, President of Bodycote Automotive and General Industrial Heat Treating in North America and Asia

Bodycote, the world’s largest thermal processing services provider, announced today that it has acquired Nitrex Metal Technologies. Nitrex Metal Technologies specializes in precision gas nitriding and ferritic nitrocarburizing in both batch and continuous forms. Continuous gas nitriding and ferritic nitrocarburizing are unique in the industry and are particularly suited to high-volume automotive work. The addition of Nitrex Metal Technologies to the Bodycote Group broadens the range of thermal processing services that Bodycote offers, which already range from conventional atmosphere heat treatments like batch IQ, vacuum, and induction to more exotic specialty technologies like LPC, BoroCote®, and Corr-I-Dur®.

Dan McCurdy, President of Bodycote Automotive and General Industrial Heat Treating in North America and Asia, commented that “Nitrex Metal Technologies is a great addition to the Bodycote Group. Along with the rest of Bodycote’s existing service offerings, this acquisition really cements our position as the go-to expert source for all things nitriding”.

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Bodycote Greenville Open for Business

Bodycote, the world’s largest thermal processing services provider, is pleased to announce that its new plant in Greenville, South Carolina is open for business. The facility is now ready to process metal and alloy parts that require brazing or vacuum heat treating services.

The new Greenville facility primarily serves the Southeast region’s manufacturers and their supply chains in the aerospace, defence, energy and medical industries. The plant is expected to receive Nadcap accreditation by the end of 2016, offering quality assurance based on stringent auditing standards for the aerospace and defence industries. Bodycote intends to offer additional services from the facility in the future in response to customer demand.

This investment is part of Bodycote’s further expansion in the Southeast USA. Bodycote is committed to offering world-class heat treating and specialist technology services and is investing in improvements as part of an ongoing strategy to provide the best possible capabilities, mix and geographical network to better serve customers.

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Bodycote Opens New Georgia Heat Treatment Plant

Bodycote, the world’s largest thermal processing services provider, is pleased to announce that its new heat treatment plant in Covington, GA is now open.

The brand new 60,0002ft facility, established to replace the existing Conyers plant, will primarily serve automotive and general industrial customers, offering all of the processes and capabilities which had been offered at the Conyers location as well as the addition of ferritic nitrocarburizing.

At more than double the size of the plant it replaces, the new Covington facility immediately increases the capacity available to serve the Georgia and Florida marketplaces with a wide range of heat treatment processes.

This investment is part of Bodycote’s further expansion in the Southeast USA. Bodycote is committed to offering world-class heat treating services and is investing in improvements as part of an ongoing strategy to provide the best possible capabilities, mix and geographical network to better serve customers.

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First Accreditation for MedAccred in Europe Awarded to Bodycote

Bodycote, the world’s largest heat treating services provider, is pleased to announce that its Derby, UK location is the first facility in Europe to earn the MedAccred accreditation underlining the high standards of quality achieved. The official approval was awarded on 7th of April 2016.

MedAccred, administered by Performance Review Institute (PRI), is an industry managed approach to ensuring critical manufacturing process quality throughout the medical device supply chain. It establishes stringent consensus audit criteria based on industry and specific OEM requirements that ensure compliance and quality. Adherence to these requirements leads to greater process discipline, operational efficiency and ongoing improvement which results in higher quality and performance.

Strategically located in the East Midlands, Bodycote Derby, which offers heat treatment and hot isostatic pressing (HIP) services, is fast becoming a centre of excellence serving the medical device and implants markets for the UK, Ireland and Europe. Bodycote continues to invest in new capacity and technology to support opportunities within the growing medical industry for classic heat treatment and HIP along with its Specialty Stainless Steel Processes (S3P) and Ion Implantation services in Europe. For Bodycote, the benefits of MedAccred to the supplier are evident. The process provides for consistent and standardised critical process audits which result in fewer redundant onsite audits by multiple OEMs and first tier customers. The MedAccred certification should reinforce customer confidence in Bodycote as a premier quality provider of heat treating.

Joe Pinto, Executive Vice President and Chief Operating Officer of the Performance Review Institute, the organisation which administers the MedAccred program on behalf of the medical device industry, sent his congratulations to the team at the Bodycote Derby facility: “We are delighted that Bodycote has the honour of becoming the first company to receive an accreditation from MedAccred in Europe. To be the first in anything demonstrates a high level of foresight and commitment to a long term strategy. The MedAccred audit is challenging and in achieving accredited status, Bodycote’s Derby facility has proven it has the capability to meet and exceed the requirements of its medical customers. The entire team should be proud of their success.”

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Bodycote To Open New Heat Treatment Facility in Mexico

Bodycote, the world’s largest thermal processing services provider, today announces the company will open a new, state-of-the-art heat treatment plant in San Luis Potosi, Mexico.

Mexico is one of the largest automotive manufacturing countries in the western hemisphere, with many of the world’s leading car manufacturers investing in manufacturing and assembly plants.

Bodycote’s latest investment, a 100,0002ft facility, established to serve the country’s extensive and growing automotive supply chain, will be capable of supporting large automotive projects and providing the necessary heat treatment services for technologically advanced components, such as complicated transmissions.

The plant, which will be TS 16949 certified as well as holding all required OEM quality approvals, will offer a wide range of heat treatment processes, including low pressure carburizing, ferritic nitrocarburizing, and Bodycote’s proprietary Corr-I-Dur® process.

In addition to the existing Silao and Empalme plants, the San Luis Potosi facility will be Bodycote’s third plant in Mexico and will be able to provide customers with complementary services and qualified backup to the existing sites, if needed. It is scheduled to be fully operational by fourth quarter.

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Bodycote Breaks Ground on Site for New Solution Treatment Capability at Westminster, California

Bodycote, the world’s leading provider of heat treating services, held a ground breaking ceremony for a new aluminum solution treatment capability at its Westminster, California location in February 2016.

With this new capability, Bodycote will be able to process aluminum alloys up to 21 feet in length at 1100ºF, able to use multiple types of quench media. This new furnace, scheduled to be in service by the end of third quarter this year, will allow the treatment of large aerospace and commercial forgings, up to 20,000 lbs.
Bodycote continues to invest in regional aerospace manufacturing markets across the USA in support of aerospace prime manufacturers and their supply chains.

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