Automotive Heat Treat News

Constellium to Feature High Speed Thermal Treatment

Jean-Marc Germain – CEO Constellium

Constellium N.V. (NYSE and Euronext: CSTM) announced today the official opening of a new state-of-the-art finishing line at its plant in Neuf-Brisach, France, for a total €180 million investment. The new line is designed to meet the growing demand for aluminium automotive body sheet.

With a production capacity of 100,000 tons, the new 240m (787-foot) long finishing line features high-speed thermal treatment, precise temperature control, highly efficient quenching process as well as greater flexibility on the thickness of processed alloys. This diverse range of innovative technologies will enable Constellium to manufacture high-quality aluminium products for automotive closure inners, outers and Body-in-White. The new finishing line is in the final stage of the qualification phase and has already started commercial production.

“On the heels of the launch of our new manufacturing plant with our joint venture partner UACJ Corporation in Bowling Green in the US, the opening of the new finishing line in Neuf-Brisach is another critical step in the execution of our worldwide automotive growth strategy,” said Jean-Marc Germain, Chief Executive Officer of Constellium. “It shows our continued commitment to serving the needs of automakers with our advanced aluminium products and solutions.”

 “We are thrilled to announce the capacity expansion of our plant in Neuf-Brisach with the opening of a best-in-class automotive finishing line,” said Arnaud Jouron, President of Constellium’s Packaging and Automotive Rolled Products business unit. “With top-notch technologies, a long-standing automotive expertise among our staff on both sides of the ocean, and an additional line located in the heart of Europe, we are well positioned to capture the growth for automotive body sheet in Europe and across the globe.”

Built in 1967, the Neuf-Brisach plant is an integrated aluminium rolling, finishing and recycling facility. In Neuf-Brisach, Constellium designs and produces a wide portfolio of coil and sheet products for automotive OEMs as well as food and beverage can customers. Adding to the production capacity of aluminium automotive body sheet in Neuf-Brisach, the opening of this additional finishing line is expected to significantly boost Constellium’s automotive body-sheet production capacity in Europe to meet anticipated automotive market growth.

In Europe, stricter regulation of vehicles’ CO2 emission have resulted in an increasing demand for aluminium. With the rising importance of lightweighting, aluminium automotive body sheet volumes are expected to reach 700,000 tons in 2020, up from 230,000 tons in 2012.

Constellium to Feature High Speed Thermal Treatment Read More »

An Iron Giant’s Big Plans

BOTW-50w  Source:  Global Casting Magazine

With annual sales approaching $2 billion, Waupaca Foundry is one of the largest metalcasting groups in the world. Focused on the automotive, commercial vehicle, off-highway and other industrial markets, the Wisconsin-based company produces millions of components that keep cars and trucks of all sizes on the road.

Read More:  An Iron Giant’s Big Plans

An Iron Giant’s Big Plans Read More »

Enhancing Energy Efficiency of Thermochemical Vacuum-Processes and Systems

BOTW-50w  Source:  Heat Processing

“The energy optimization of thermoprocessing equipment is of great ecological and economical importance. Thermoprocessing equipment consumes up to 40 % of the energy used in industrial applications in Germany. Therefore it is necessary to increase the energy efficiency of thermoprocessing equipment in order to meet the EU’s targets to reduce greenhouse gas emissions. In order to exploit the potential for energy savings, it is essential to analyze and optimize processes and plants as well as operating methods of electrically heated vacuum plants used in large scale production. For processes, the accelerated heating of charges through convection and higher process temperatures in diffusion-controlled thermochemical processes are a possibility. Modular vacuum systems prove to be very energy-efficient because they adapt to the changing production requirements step-by-step. An optimized insulation structure considerably reduces thermal losses. Energy management systems installed in the plant-control optimally manage the energy used for start-up and shutdown of the plants while preventing energy peak loads. The use of new CFC-fixtures also contributes to reduce the energy demand.”

Enhancing Energy Efficiency of Thermochemical Vacuum-Processes and Systems Read More »

Foundry Sector’s Expectations

BOTW-50w  Source:  Foundry Gate

“India is the third largest manufacturer of metal castings globally, producing approx 10 million tonnes of castings in various metals.

The Institute of Indian Foundrymen (IIF) is the apex industry body promoting the competitiveness of India’s foundry industry. There are about 5,000 foundries in India largely in the MSME category.

The foundry or metal casting industry is a key component feeder for the various sectors such as auto, auto components, railways, agro, tractors, textile, cement making, electrical machinery, earthmoving machinery, power equipment, defence equipment, and aero and space industry its sustainable growth has become more important today than ever before given the emphasis of the government on “Make in India”.

Read More:  Foundry Sector’s Expectations

Foundry Sector’s Expectations Read More »

Magna International Inc Ready to Manufacture Vehicles for New Entrants as Apple Rumours Swirl

BOTW-50w  Source:  Financial Post

“I think people always overestimate how quickly a new player that doesn’t make a vehicle can actually come to market with a vehicle, but I’m sure there will be some new entrants at some point in time,” he told reporters after the meeting.

“And because we have the capability of full vehicle manufacturing and engineering … if somebody new comes into the market, they would certainly be talking to us.”

Read More: Magna International Inc Says It’s Ready to Manufacture Vehicles for New Entrants as Apple Rumours Swirl by Kristine Owram

 

Magna International Inc Ready to Manufacture Vehicles for New Entrants as Apple Rumours Swirl Read More »

StrikoWestofen Furnace Systems to be Installed in the USA for the First Time

For its new project in Michigan (USA), the Chinese automotive wheel manufacturer CITIC Dicastal has decided on StrikoMelter melting furnaces built by StrikoWestofen Asia (Taicang). The highly global orientation of the Gummersbach subsidiary had a crucial role to play in this decision: the interaction of modern technology from Germany, efficient production in China and reliable on-site service in the USA was a convincing proposition for the leading manufacturer worldwide of aluminium wheels. With this large-scale contract, StrikoWestofen was able to assert itself against the Japanese, Chinese and American competition. It means that StrikoWestofen systems manufactured in China will be taken into operation in the USA for the first time in 2016.

International call for tenders: in its search for modern thermal process technology, the Chinese wheel manufacturer CITIC Dicastal made high technical demands on the bidders. The leading manufacturer worldwide of aluminium wheels was in search of especially energy-efficient melting systems with low metal loss for a new project in Michigan (USA). Here StrikoWestofen Asia (Taicang) was able to assert itself against the Japanese, Chinese and American competition.

Melting and recycling efficiently

CITIC Dicastal Wheel Manufacturing supplies companies from the automotive sector such as Mercedes-Benz, BMW, Audi, Ford and Toyota, making it one of the leading suppliers of cast aluminium components worldwide. Since as early as 2013, the company has based production at its site in Ningbo (Zhèjiāng Province) on the reliable performance of six StrikoMelter melting furnaces built by StrikoWestofen Asia. In the current call for tenders, too, the high-quality systems and the comprehensive range of services offered by the Asian subsidiary of StrikoWestofen (Gummersbach) were a convincing proposition for the Chinese supplier: the three new StrikoMelter which CITIC Dicastal is ordering for the USA provide the option of chip recycling. “The main factors influencing the decision were the efficient use of energy, the minimal metal loss and the extremely low emission values,” explains Rainer Erdmann, Managing Director of StrikoWestofen Asia. The high system availability convinced the wheel manufacturer too. Also, the option of independently recycling aluminium chips additionally provides for maximum metal yield and a highly economical mode of operation.

Global all-round service

However, the international orientation of the StrikoWestofen Group also had a special role to play in the investment decision of CITIC Dicastal. The optimum cooperation between the various locations – StrikoWestofen (Germany), StrikoWestofen Asia (China) and StrikoDynarad (Michigan, USA) – combines the best from three continents: modern technology from Germany, efficient production in China and reliable installation and on-site service in the USA. Thanks to the company’s local presence in Michigan, Dicastal permanently benefits from the extended service and spare parts program in OEM quality offered by StrikoWestofen. Original spare parts and the company’s own technicians are available at short notice at all times. The new StrikoMelter are to be delivered in summer 2016. “Then StrikoWestofen furnace systems manufactured in China will be put to work in the USA for the first time,” Erdmann adds. This intercontinental cooperation of one manufacturer therefore has an especially pioneering role for the entire automotive supply industry.

StrikoWestofen Furnace Systems to be Installed in the USA for the First Time Read More »

Skip to content