U.S. Army Research Lab Invests to Develop Powerful Metal Powder 3D Printer

The Combat Capabilities Development Command Army Research Laboratory, also known as ARL, recently awarded a 3D engineering and manufacturing company a $15 million contract to create a metal 3D printer that it intends to be the world’s largest, fastest, and most precise.

3D Systems and the National Center for Manufacturing Sciences (NCMS) were awarded funding to create this printer and will partner with ARL and the Advanced Manufacturing, Materials, and Processes (AMMP) Program to advance the leadership and innovation. This printer will impact key supply chains associated with long-range munitions, next-generation combat vehicles, helicopters, and air and missile defense capabilities.

“The Army is increasing readiness by strengthening its relationships and interoperability with business partners, like 3D Systems, who advance warfighter requirements at the best value to the taxpayer,” said Dr. Joseph South, ARL’s program manager for Science of Additive Manufacturing for Next Generation Munitions. “Up until now, powder bed laser 3D printers have been too small, too slow, and too imprecise to produce major ground combat subsystems at scale. Our goal is to tackle this issue head-on with the support of allies and partners who aid the Army in executing security cooperation activities in support of common national interests, and who help enable new capabilities for critical national security supply chains.”

According to the U.S. Army Additive Manufacturing Implementation Plan, the Army has been using additive manufacturing (AM) for two decades to refurbish worn parts and create custom tools. Once developed, the Army will leverage its manufacturing experience by placing the new large-scale systems in its depots and labs. Subsequently, 3D Systems and its partners plan to make the new 3D printer technology available to leading aerospace and defense suppliers for development of futuristic Army platforms.