Tempering Furnace

New Furnace Line for Railroad Component Manufacturer

A supplier to the railway industry has ordered a technological line consisting of two vacuum furnaces, three tempering furnaces, and two washers. The line will be utilized for hardening processes of steel parts used in railway rolling stock.

The SECO/WARWICK line for voestalpine Fastening Systems consists of an electric chamber furnace, a washer, a cooling station, and an endothermic atmosphere generator. The hardening process will be carried out in a controlled atmosphere with temperatures up to 1742°F.

Additionally, the technological line includes an electric chamber furnace designed for the heat treatment of steel parts in a protective nitrogen atmosphere at temperatures up to 1292°F, along with a washer, cooling station and endothermic generator. The line will include a loader operating in automatic mode, a set of roller tables and a closed loop water system. The number of the supplied technological line units is selected to ensure the quality of manufactured components.

Mariusz Raszewski, Deputy Director of the Aluminum Process and CAB Furnaces Team, SECO/WARWICK (Source: SECO/WARWICK)

Mariusz Raszewski, deputy director of the Aluminum Process and CAB Furnaces Team at SECO/WARWICK said, “The line is configured in such a way that if the volume of the company products decreases, the customer can also offer commercial processing due to the wide technological spectrum of this main furnace unit.”

The whole solution will be supervised by a master system, which is used for the continuous monitoring of the heat treatment equipment operation and provides advanced data analysis for the production processes.

Mariusz Fogtman, COO, voestalpine Fastening Systems (Source: voestalpine Fastening Systems)

“The universal furnace solution will allow [us] to process details in various configurations,” Mariusz Fogtman, COO of voestalpine Fastening Systems commented. “Apart from technological parameters, it is important for us to limit the processed details’ deformations, which is possible in the ordered solution. SECO/WARWICK presented a partnership and flexible approach to the challenge of this order”

This press release is available in its original form here.

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5 Heat Treat Furnaces for Steel Manufacturer

HTD Size-PR LogoA leading U.S. manufacturer of high-quality alloy steel and carbon steel closed-die forgings will have five furnaces installed and their combustion system updated between May and December 2023. Onsite work will be completed one furnace at a time, so that in any given month no more than one furnace will be out of operation.

Rodrigo González
VP Metals at Nutec Bickley
Source: LinkedIn

This project involves five new lift-up furnaces from Nutec Bickley – two for tempering and three for austenitizing. Each furnace will be fitted with a NFPA 86 compliant combustion system. Operation will be based on a fuel-only control system (fixed air modulating gas). When complete, the newly lined units (9in/23cm thick ceramic fiber modules) will work to operational temperature ranges of 900°F–1950°F for the austenitizing furnaces, and 840°F–1600°F for the tempering furnaces.

The control panel will be installed next to the existing furnace panels and will be prewired and positioned before the furnace replacements begin. They will be wired across the quench pit to the local furnace areas prior to the first furnace being converted. A master PLC will be supplied to integrate the five furnaces and communication with the two existing quench tanks, manipulator/charging machine, the two panel views, the SCADA system, two recording units, and the central hydraulic system.

“[O]ur observation over many years in this sort of undertaking is that the closer the cooperation and the better the flow of information, then the nearer one can get to the optimum progress levels,” commented Rodrigo González, VP Metals at Nutec Bickley.


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Shopping Cart and Display Case Manufacturer To Expand Heat Treat Capabilities

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A southeastern U.S. manufacturer will receive a dual-chamber heat treating and tempering furnace. The recipient, a leading manufacturer of shopping carts and display cases, will be using the furnace to thermally process various projects.

The L&L Special Furnace Co. model QDS124 has two chambers: the top chamber (10"X11"X22") rated to 2,350°F is used for heat-treating various steels and other non-ferrous materials; the bottom chamber (10"X10"X20") rated to 1,250°F includes a recirculation fan and baffle for tempering, stress relieving or preheating.

The furnace was painted with custom colors to match the customer’s existing equipment. Shipped with the furnace was an accompanying QTO1224 oil quench tank.


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Captive Extrusion Die Maker Levels Up With 11 New Furnaces

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Peter Zawistowski
Managing Director
SECO/VACUUM TECHNOLOGIES, USA
Source: secowarwick.com

An international extrusion die maker with in-house heat treating is set to modernize its gas-fired combustion technology with eleven furnaces at three U.S., Canada, and Mexico locations. The upgrade: new vacuum, nitriding, and tempering furnaces that will increase consistency and precision nitriding potential and reduce gas emissions. 

SECO/VACUUM will deliver four Vector® single-chamber gas quench vacuum furnaces, six tempering furnaces, and one ZeroFlow® pit-type gas nitriding furnace for use in the aluminum extrusion industry.

"This is a big deal for the customer," said Peter Zawistowski, managing director of SECO/VACUUM.  "They’ll benefit from a complete modernization of their heat treatment capabilities across all of North America with clean, efficient vacuum heat treatment technologies. It’s a bigger deal for vacuum heat treating as a whole. It proves we’ve made great strides in the industry to convert legacy atmosphere users into vacuum technology believers."

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Tool & Die Manufacturer Increases Heat Treat Capacity

HTD Size-PR LogoA leader in the “Tool & Dies” sector — voestalpine High Performance Metals Polska -- placed an order for a retort tempering furnace with vacuum purging. The furnace will be used for tempering tool steel after the gas quenching process.

While this is the first opportunity for the company and SECO/WARWICK to cooperate after the global-pandemic-caused crisis, the contract is the result of long-term cooperation between the supplier and voestalpine High Performance Metals Polska Sp. z o.o. (formerly Bohler Uddeholm Polska). A retort tempering furnace with vacuum purging will complete the production line installed in Łomianki near Warsaw. The facility is currently operating the equipment delivered previously from the supplier, including a hardening furnace and a tempering furnace. Another furnace will significantly increase the capacity of the hardening plant.

Cezary Żurada
President of the Management Board
voestalpine High Performance Metals Polska

“Voestalpine High Performance Metals Polska is a partner whom we’ve known for many years," said Maciej Korecki, VP of the Vacuum Business Segment, SECO/WARWICK Group. "We know their needs, we are able to provide advice and most importantly, customize the equipment to their specific needs. Our relationship is not just superficial — we learn from each other, and thus we know the challenges they face in their day-to-day production."

Vacuum furnaces are perfect for hardening and tempering. They are characterized by the high-quality of processed parts, much lower number of hardening deformations and the absence of batch oxidation which directly translates into significant money savings.

“Our main goal was to increase the capacity. Our machinery park has already included a SECO/WARWICK tempering furnace, which has proved itself perfectly," summarized Cezary Żurada, president of the Management Board of voestalpine High Performance Metals Polska. He continued, "It is worth noting that despite being less demanding, the tempering process usually takes more time than the hardening process. Therefore, in order to be able to make full use of the hardening furnace, for tooling steel we needed two tempering furnaces. Now we will be able to make production more dynamic and conquer new markets."

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Medical Implant Components Manufacturer Receives Two Floor-Standing Furnaces

A furnace manufacturer based in Pennsylvania, USA, has shipped a floor standing forging furnace for use in hot forming of medical implant parts along with a floor standing tempering furnace to a manufacturer of medical implant components located in the Northeastern United States.

The FWE422 forging furnace

The forging furnace is a L&L Special Furnace Co., Inc. model FWE422 with working dimensions of 48” wide by 24” high by 24” deep and heats to a temperature of 1,800°F. The furnace features a vertical door with adjustable stops. These stops allow the door to be stopped at a predetermined location during the heating process for minimal heat loss.

The tempering furnace is model XLE3636 with a vertical door and 12” diameter, air-cooled convection fan and roller hearth. It has an effective work zone of 34” wide by 30” high by 32” deep. The furnace is used to temper hot formed parts and other thermal processing duties.

 

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