Norsk Titanium

AM Supplier Delivers Components to GA-ASI

Nicholas Mayer President of Commericial Norsk

Norsk Titanium, a global additive manufacturing supplier for aerospace-grade structural titanium components, announces delivery of flight critical aircraft structure to General Atomics Aeronautical Systems, Inc. (GA-ASI), a leading developer of unmanned aircraft systems and prime contractor to the US Department of Defense.

Under a development contract with GA-ASI’s Additive Design & Manufacturing Center of Excellence, Norsk Titanium has delivered RPD® final machined components for test and evaluation. GA-ASI will conduct destructive testing in support of specification and part development.

Said Nicholas Mayer, president of commercial at Norsk, “After an extensive collaborative qualification effort over the past few years with Norsk Titanium, GA-ASI plans to apply the qualified process to structural components within their next generation platforms currently under development, and is planning on their first flight of a critical, structurally loaded component, within the 2024-2025 timeframe.”

Norsk Titanium has recently announced qualification and production milestones in their core commercial aerospace titanium market.

This press release can be found in its original form here.


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Boeing’s Structural Applications Supplier Tests Additive Titanium Alloy for Performance

Building upon their collaboration begun last year, two aerospace titanium and alloy component suppliers recently concluded successful testing for optimizing alloy for performance.

Norsk Titanium (Norsk), which supplies aerospace-grade, additive manufactured, structural titanium components to Tier 1 client such as Boeing, partnered with QuesTek Innovations LLC and printed the additive manufacturer’s custom titanium wire in support of initial material properties testing.

Norsk’s patented Rapid Plasma Deposition™ (RPD™ ) process, which transforms titanium wire into complex components suitable for structural and safety-critical applications, is used in the aerospace industry.  QuesTek, utilizing Integrated Computational Materials Engineering (ICME), has been involved in projects to resolve materials issues across various alloy systems in additive manufacturing (Al, Mg, Cu, Fe, Co, Ni and Ti) to improve component performance by modifying chemical compositions and optimizing the heat treatments, or designing entirely new alloys.

Carl Johnson, Norsk Titanium, Chief Technology Officer

“QuesTek’s high-performance titanium alloy provides an opportunity for Norsk’s customers to optimize components printed with Norsk Titanium’s RPD™ process and opens doors for new applications,” said Norsk Chief Technology Officer Carl Johnson.

Norsk and QuesTek plan to perform additional testing, while working with aircraft and propulsion manufacturers on the improved business case the new alloy affords.

 

 

 

 

(Photo Credit: Handout/Rueters)

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A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Based in Lima, Ohio, Heat Treating Technologies recently installed its third heat treating furnace as the final step of a $3 million expansion project, to be used to process parts for agriculture and automotive industries.
  • Mark Hemsath has been hired as director of nitriding and special vacuum furnaces at SECO/VACUUM Technologies, LLC. Hemsath has previously worked with SECO/WARWICK Corp. and Advanced Heat Treat Corporation in Waterloo IA, and operated his own heat treat furnace manufacturing and alloy fabricating company. He will be the primary contact for gas nitriding furnace applications in North America and will handle special vacuum furnace products throughout North America.
  • The new president and chief executive officer of Norsk Titanium AS, an aerospace-grade titanium components manufacturer based in Plattsburgh, New York, will be Michael J. Canario.
  • A company that manufactures high-temperature refractories and specializes in the toll firing business serving a variety of industries such as aerospace, automotive and petrochemical recently completed the task of relining the bricks on one of their roller hearth kilns, which can now reach greater operating temperatures – up to 2,650 ºF (1,454ºC). In addition, Ipsen Ceramics has also announced a collaboration with ceramics distributor, Carpenter Brothers, based in Milwaukee, Wisconsin.

Equipment Chatter

  • PJSC Magnitogorsk Iron and Steel Works’ (“MMK”) most powerful unit, hot-rolled products Mill 2000, produced 527,500 tonnes of metal in May 2018, setting an all-time record for monthly output. It was the highest production volume at the mill since its commissioning in 1994, beating the previous monthly record of 526.2 ths tonnes set in January 2015.
  • Solar Atmospheres of Western PA recently continued its merit status for NADCAP Nondestructive Testing for penetrant inspection. Solar Atmospheres specializes in Method A (water washable) Fluorescent Penetrant inspection and is able to accommodate parts of varying sizes in their world class NDT cell. Solar has its own in-house Level 3 inspector as well as six Level 2 inspectors and one Level 1 inspector.
  • Professional fastener manufacturer ARP is celebrating its 50th anniversary in 2018. “It was 1968 when Gary Holzapfel—whose background was in aerospace fastener manufacturing—developed some bolts and studs for his racer friends that were a marked improvement over what was available at the time. This lead to the founding of Automotive Racing Products Inc. … ARP proudly does everything in-house, which includes engineering, R&D, forging, heat-treating, machining, finishing, packaging and distribution in its ISO 9001:2008 and AS9100 registered California facilities.”

Heat Treat Today celebrates with our heat treatment industry partners by highlighting their accomplishments and announcements here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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First FAA-Certified Structural AM Aviation Components Heat-Treated in Western PA

Bob Hill, Pres. Solar Atmospheres of Western PA. Photo: www.solaratm.com

The first FAA-certified, structural additive manufactured Ti-6Al-4V parts produced by Norsk Titanium AS have been processed successfully by a commercial heat treater located in Hermitage, Pennsylvania. The components, vacuum stress reliefs compliant with stringent AMS 2801 and other OEM specifications, are destined for installation on a Boeing airplane. Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components.

Norsk Titanium’s printing technology of these aft galley supports, along with other flight critical components, signals the ancillary cost benefits that customers may realize with additive manufacturing: lead time reduction, lower inventory requirements, and future spare parts continuity assurances. Solar Atmospheres processed the initial production components for Norsk in March.

Norsk’s U.S. facility in Plattsburgh, New York, will produce multiple 3-D printed components for commercial aircraft OEMs.  The company is also exploring other applications in the defense sector including the next generation aircraft, naval vessels, and land-based vehicles.

“We are extremely proud to partner with innovative additive manufacturing companies such as Norsk Titanium,” said Bob Hill, President of Solar Atmospheres of Western PA. “Today, we can clearly see how this revolutionary manufacturing process has departed from the hype realm and is entering into everyday reality.”

 

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Norsk Titanium to Build World’s First Industrial-Scale Aerospace Additive Manufacturing Plant in New York

State Releases First Funds for Signature Economic Development Project for Initial Lot of 20 Norsk Titanium MERKE IV™ Rapid Plasma Deposition™ Machines to Launch Aerospace Factory of the Future

Norsk Titanium AS, the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components announced today the State of New York, in partnership with SUNY Polytechnic Institute, has placed an order for an initial lot of 20 of Norsk Titanium’s patented MERKE IV™ Rapid Plasma Deposition™ (“RPD™”) machines.  The order is in accordance with an approved state budget allocation to facilitate Norsk Titanium’s US subsidiary building and operating the world’s first industrial-scale metal additive manufacturing plant in New York with the following details:

  • Plattsburgh, New York selected as the location for the world’s first Rapid Plasma Deposition™ factory
  • Facility to be operational by the end of 2017
  • The first 20 MERKE IV™ RPD™ machines establish a baseline production level of 400 metric tons per year of aerospace-grade, structural titanium components
  • The New York program envisions a capacity ramp-up to a total of 40 MERKE IV™ RPD™ machines capable of up to 800 metric tons per year, which will be consumed to meet increasing demand from the aviation industry
  • New York State investment advances Norsk Titanium’s production of the first 20 machines
  • New York has released an additional $4.0 million in planning funds for the Norsk Titanium US industrial-scale Plattsburgh factory

“We are proud to be a part of the unwavering vision and leadership of Governor Cuomo and are moving forward in support of his efforts to revitalize upstate New York with jobs, technology and community pride,” said Norsk Titanium Chairman of the Board John Andersen, Jr. “Our researchers have spent ten years pioneering the Rapid Plasma Deposition™ process that is now ready to cut millions of dollars in cost from the world’s premier commercial and military aircraft, and with the foresight displayed in other sectors, the State of New York is the ideal place to launch this manufacturing revolution.”

“Today marks the beginning of a new era in the way aircraft, marine vessels, automobiles, spacecraft and many industrial products are designed and built,” said Norsk Titanium President & Chief Executive Officer Warren M. Boley, Jr. “Not only are we creating jobs, huge economic impact and great visibility for the wider Plattsburgh community, we are also making history by kicking off a new phase of on-demand, near-net-shape manufacturing that sets a new benchmark of efficiency and customer responsiveness.”

“This unparalleled investment by Governor Andrew Cuomo in the North Country’s aerospace sector brings together a leading-edge global company in Norsk Titanium with an established high-tech aviation ecosystem in the region and the state, a perfect match that will create good paying advanced manufacturing jobs in Plattsburgh while advancing New York’s leadership in this dynamic and growing industry,” said SUNY Polytechnic Institute Vice President Christopher Walsh. “SUNY Poly is proud to partner with Norsk Titanium to bring this revolutionary technology to market and to continue to drive cutting edge research in all of the state’s nanotechnology-enabled industries.”

Under the terms of the deal, Norsk Titanium US will provide additional investment into the Plattsburgh operation that is expected to bring the total program commitment to the $1 billion dollar level over the initial 10-year period of operations. A $125 million New York investment in the Norsk Titanium US Plattsburgh factory was approved in the 2016-2017 State budget and first highlighted by Governor Cuomo on April 1, 2016 during the North County Highlights budget address in Albany.

Norsk Titanium US is also partnering with the North County Chamber of Commerce in Plattsburgh to support and promote the successful launch and growth of Norsk’s industrial-scale factory including workforce training, economic development and STEM outreach including specific educational programs for SUNY Plattsburgh, local community colleges and other schools in the region.

Norsk Titanium’s proprietary RPD™ process works by feeding titanium wire into a set of plasma torches protected by a cool argon environment that has made it possible to replace legacy forged parts, which take months and even years to develop and produce, with precision, additive manufactured components. The company has signed numerous contracts with the top echelon of aerospace manufacturers and tier-1 suppliers interested in leveraging RPD™ to cut cost and lead time from airframe and engine programs.

Norsk Titanium RPD™ components have equivalent strength to forgings, but are delivered inexpensively and efficiently, with unprecedented part cost and design-to-market speeds.

Norsk Titanium to Build World’s First Industrial-Scale Aerospace Additive Manufacturing Plant in New York Read More »

Norsk Titanium Achieves Aerospace Technology Readiness

OSLO – December 21, 2015 – Norsk Titanium AS announced today that the company has achieved Technology Readiness Level Eight (TRL 8) by concluding a test plan coordinated through the Federal Aviation Administration and launched in September, 2012. The results of Westmoreland Mechanical Testing & Research Inc.’s multi-year testing campaign demonstrate Norsk’s Rapid Plasma Deposition™ (RPD™) titanium parts meet demanding aerospace requirements and can now be supplied to the world’s premier aerospace & defense manufacturers for final certification and airframe integration.

“Working closely with Westmoreland, we have concisely documented how our innovative technology lives up to the highest standards of performance and integration under aerospace certification testing,” said Norsk Titanium President & Chief Executive Officer Warren M. Boley, Jr. “We subjected 1,300 structural titanium aircraft samples to an unrelenting barrage of static and fatigue tests and the results confirm what we already knew—Norsk Titanium’s RPD™ process is ready for the rigors of commercial aviation.”

“This was a very exciting program for us to conduct,” said Westmoreland Vice President of Operations Mike Rossi. “Norsk Titanium has done a great job of creating and maturing a new manufacturing technology and successfully navigating their RPD™ process through tensile, compression, pin bearing, shear and numerous fatigue tests at our facility.”

The achievement of TRL8 status provides Norsk Titanium with the ability to deliver precision structural parts for aerospace & defense applications as early as 2016. The company is orchestrating the establishment of a global supply base to satisfy aerospace demand through expanded operations and strategic alliances in Europe and the upcoming groundbreaking of the world’s first industrial-scale additive manufacturing facility in the United States.

The company has recently announced new appointments of seasoned aviation and defense executives, technologists, and production experts in support of new part qualification demand and to meet the escalating needs of its current aerospace customers. Delivery of commercial aviation qualification parts is underway, with the first approvals expected in early 2016, leading to the full commercial production of titanium aerospace components by the second half of 2

About Norsk Titanium AS

Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components. The company is distinguished in the aviation industry by its patented Rapid Plasma Deposition™ (RPD™) process that transforms titanium wire into complex components suitable for structural and safety-critical applications. The Norsk research and development team is committed to displacing the age old and inefficient forging process with a precision wire deposition technology embodying substantial savings for aerospace, defense, and commercial applications. www.norsktitanium.com

 

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Heat Treating Oven Part of Norsk Titanium’s Ultra Lean Manufacturing Line

Norsk Titanium AS, the world’s leading provider of aerospace-grade, titanium additive manufacturing technology, today announced the groundbreaking of a new European assembly and test center outside Oslo, Norway.

Norsk Titanium Chief Commercial Officer Chet Fuller, Chief Executive Officer Warren M. Boley Jr., and Senior Vice President of Operations Chris Bohlmann were on hand to kick off construction of the new facility, which is scheduled to be completed October 2016.

“Customer demand for our additive manufacturing technology is growing to the point where we need significantly more space to assemble and test our MERKE IV™ RPD™ machines prior to worldwide shipment,” said Senior Vice President of Operations Chris Bohlmann. “This new factory will enable us to better serve our manufacturing partners and aerospace customers while expanding our footprint in this innovative region of Norway.”

Norsk Titanium also plans to install the world’s first end-to-end aerospace Ultra Lean Manufacturing line in the facility. A MERKE IV™ Rapid Plasma Deposition™ machine paired with a heat treating oven and a multi-axis CNC machining center will demonstrate the conversion of titanium wire into finished aerospace parts in a production line length of approximately 30 meters.

“The new Ultra Lean Manufacturing line allows our customers to do hands-on development of new part programs on the same campus as our worldwide technology center,” said CEO Warren M. Boley Jr. “Titanium wire comes in one end, the CAD drawing is input, and finished aerospace parts that are fully tested, heat treated and ready for installation are produced in a matter of days. RPD™ truly is a game-changer in terms of cost reduction, speed to market and production line efficiency.”

About Norsk Titanium AS

Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components. The company is distinguished in the aviation industry by its patented Rapid Plasma Deposition™ (RPD™) process that transforms titanium wire into complex components suitable for structural and safety-critical applications. The Norsk Titanium research and development team is committed to displacing the inefficient forging process with a precision wire deposition technology embodying substantial savings for aerospace, defense and commercial applications. www.norsktitanium.com

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