AFC-Holcroft

Canadian Heat Treater Expands Production Capability with UBQ, UBT Furnaces

 

A Canadian commercial heat treater has expanded their heat treatment production capability with the purchase of two furnaces, installed at the company’s newly built manufacturing facility in Chateauguay (suburb Montreal) and to be used for general heat treating.

Tracy Dougherty, sales manager at AFC-Holcroft

Thermetco of Montreal, the largest commercial heat treater in Quebec, purchased a new UBQ (Universal Batch Quench) furnace and a new UBT (Universal Batch Temper) furnaces from Michigan-based industrial furnace manufacturer AFC-Holcroft to serve customers in the automotive, aerospace, energy and petrochemical industries. The equipment offers the capability of providing metallurgical processes such as carburizing, carbonitriding, annealing, tempering, stress relieving, and other processes.

“The Thermetco team has a history of building thermal processing equipment in the past and were able to quickly identify many of the key factors that make the UBQ an industry leader, including recovery rates, maintainability, Batchmaster™ controls, Remote Diagnostics™, energy saving high/low endo flow, multiple speed quench, etc.,” said Tracy Dougherty, sales manager at AFC-Holcroft. “This order marks the first purchase of AFCHolcroft equipment by Thermetco. We’re very excited about the opportunity to be a part of the Thermetco expansion plans.”

Delivery took place in the first quarter of 2018.

 

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Irish Mfg Group Purchases 2 Heat Treatment Lines for Mining, Drilling

 

An Irish engineering group specializing in the design, manufacture, and servicing of hard-rock drilling consumables has added two separate state-of-the-art heat-treatment lines as part of the group’s global expansion, both from a Michigan-based manufacturer of industrial furnace equipment for ferrous and non-ferrous metals.

Mike Jones, Benton Plant Manager, Mincon USA

Mincon Group plc purchased a complete batch style integral quench heat treatment line for its U.S. plant in Benton, Illinois, from AFC-Holcraft.  The furnace, with an effective load size of 36″ x 72″ x 56″, tempering furnaces, washing and conveying equipment, controls system and accessory equipment, will be utilized for the heat treatment of components such as those used in heavy industries like mining and drilling.

In-house heat treatment processes were pioneered and have been perfected at Mincon’s headquarters in Shannon, Ireland, and now this new facility at the Benton plant will ensure consistency in the quality of drill bits it produces. The $2.5-million project was completed in April 2018 after 18 months, and Mincon Group expects it to help the company double its production volumes.

“We are excited by the possibilities presented by the addition of this key piece of equipment,” said Mike Jones, Benton Plant Manager, Mincon USA. “In addition to ensuring our USA plant produces superior quality drill bits, running our own facilities also shortens manufacturing cycle times and introduces flexibility when compared to using an outsourced heat-treatment solution.”

Tracy Dougherty, Sales Manager at AFC-Holcroft

Another smaller size line with an effective load size of 36″ x 48″ x 36″ will be delivered to Perth, Australia. Both batch furnace lines have features designed to reduce distortion of the products being processed.

“We’ve seen tremendous demand for on the part of manufacturers to continually improve control, quality, consistency and reduce distortion,” stated Tracy Dougherty, Sales Manager at AFC-Holcroft. “The addition of these batch furnace lines will allow Mincon to increase production using brand-new equipment that meets their need for high quality and productivity. We’re excited to be a part of their continued growth in the market.”

 

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Rail Systems Provider Expands Heat Treatment Capacity

Tracy Dougherty, sales manager at AFC-Holcroft

 

A global leader in fully integrated freight car systems for the heavy haul rail market has added a new, complete furnace line to meet a growing need for additional heat treatment capacity.

Amsted Rail® purchased the UBH line from AFC-Holcroft, a manufacturer of turn-key heat treating systems for multiple applications based in Wixom, Michigan. The line includes a batch style carburizing furnace, two expansion modules to increase endothermic generator gas output, a rotary hearth reheat furnace for press quenching, and a continuous integrated parts washer and temper furnace.

“The batch furnace itself has an effective load size of 72 inches by 72 inches by 56 inches with a gross load capacity of 13,000 lbs, which is considered very large for this type of equipment, but is, in fact, one of AFC-Holcroft’s standard sizes,” stated Tracy Dougherty, sales manager at AFC-Holcroft. “The ability and experience to provide equipment for reliable processing of such large loads is just one of the benefits that AFC-Holcroft is able to offer, and one more thing that sets us apart from our competitors.”

Amsted Rail is headquartered in Chicago, Illinois, and has locations spanning the globe in every significant railroad market. The equipment is scheduled to ship to a joint venture facility located in Eastern Europe in the third quarter of 2018.

 

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PA Heat Treater Expands Production Capability with UBQ, UBT Furnaces

A precision parts heat treating company based in western Pennsylvania recently invested in a universal batch quench (UBQ) integral quench furnace and two 1400°F gas fired UBT temper furnaces for their headquarters facility.

Peters’ Heat Treating, Inc., located in Meadville, Pennsylvania, announced that the new furnace equipment, purchased from industrial furnace manufacturer AFC-Holcroft, will be integrated into an existing complete UBQ furnace line purchased previously from the Michigan-based Aichelin Group company. This equipment acquisition increases the gross load capacity of the existing line by an additional 3,500 pounds and will expand the company’s ability to service the aerospace, automotive, medical and energy sectors. Peters’ Heat Treating has also invested in a new 1400°F gas fired UBT temper furnace for one of their three locations in the tristate region, in McKean, Pennsylvania.

Historically known for their specialization in vacuum heat treating, the company has made significant investments in furnace technology to expand their production capability and gain entry into new markets. This latest UBQ furnace will interface with existing tempering furnaces, spray-dunk washer, automated transfer car and an EZ™ Series endothermic gas generator and other companion equipment. With the AFC-Holcroft equipment expansion, Peters’ has dramatically increased their capacity for oil hardening and carburizing. Processing capabilities include vacuum processing, neutral hardening, carburizing, gas nitriding, cryogenics, annealing, stress relieving, black oxide coating, induction processing, sandblasting, integrated straightening, and metallurgical testing.

 

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Rotor Clip Purchases Complete Heat Treating Line

Rotor Clip, a New Jersey-based manufacturer of retaining rings, wave springs, and self-compensating hose clamps and supplier to aerospace, automotive, industrial, oil & gas, and medical industries, has purchased a complete batch carburizing and austempering line.

The full line consists of a UBQA (universal batch quench austemper) furnace, a washer with transfer pump, temper furnace, transfer car, scissor lift table, and stationary table, all provided by AFC-Holcroft.

The UBQA furnace is designed for neutral hardening, austempering, and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Parts subjected to the austempering process are shown to have improved mechanical properties such as strength and toughness along with improved dimensional control during processing.

Rotor Clip, which is celebrating its diamond anniversary, is headquartered in Somerset, New Jersey, with locations in Europe and Asia. The company’s products are found in components such as ABS brakes, air conditioning compressors, and steering gears to electric vehicle assemblies, and medical equipment.

 

 

 

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Automotive Tier One Supplier Orders AFC-Holcroft Heat Treat Equipment

A Tier 1 automotive supplier located in the Midwest has placed (2) orders with AFC-Holcroft for the supply of heat treating equipment related to the processing of aluminum.

The first order will consist of a Roller Hearth Homogenizing Furnace for processing aluminum products. The complete system includes a multi-position loading table, a multi-position furnace, cooling station and multi-position unload table.

The second order is for a Solution Heat Treat Line, which will also be used for processing aluminum products. This system will include charge and discharge transfer cars, a multi-position solution furnace, water quench system, multi-position age furnace, multi-position accumulation charge and discharge tables, accumulation cross-over mechanism and a tray pull-off station.

Additionally, AFC-Holcroft will provide their Remote Diagnostic Service™ during the furnace warranty period. This service provides a complete remote monitoring and diagnostic package including transmission and analysis of machine data, targeting the most common or noteworthy events and identifying root causes. The Remote Diagnostic Service transmits data automatically to AFC-Holcroft’s secure servers, eliminating the human time and cost associated with manually gathering historical data for the same purpose.

“While AFC-Holcroft is best known for providing equipment for the processing of steel components, we also have a long history of providing equipment to the aluminum industry” stated Mark Johnston, Aftermarket Equipment Sales. “This order is a further inroad into this growing market.”

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AICHELIN Group Acquires AFC-Holcroft, a US Market Leader in Heat Treatment Solutions

On July 12, 2016, the Austrian AICHELIN Group acquired US-based Atmosphere Group, holding company of AFC-Holcroft. The two groups are a perfect fit: Both are leading market players with a long-standing history and state-of-the-art technologies and services in the industrial area of heat treatment solutions. AICHELIN Group – with its manufacturing companies AICHELIN, EMA Indutec, SAFED, BOSIO and Noxmat – is a leading provider of high-quality plants and systems. AFC-Holcroft is the US market leader in the production of industrial furnace equipment for ferrous and non-ferrous metals. Other main companies of Atmosphere Group are Atmosphere Heat Treating and Austemper Inc. Until now, Atmosphere Group was privately held. The parties agreed not to disclose details and the price of the transaction.

The acquisition complements the geographic presence of AICHELIN Group and strengthens the Group’s overall market position as one of the leading global heat treatment groups. The AICHELIN Group is now the largest provider of Atmosphere furnaces world-wide. With a strong presence in Europe, North America and Asia, the joint annual turnover generated by 1,100 employees amounts to over EUR 195 million (2015). The group operates a network in 32 countries.

“This is a major step in AICHELIN Group’s strategy of building a global, dynamic group of companies specializing in heat treatment solutions”, says AICHELIN Group’s CEO Peter Schobesberger. “With AFC-Holcroft as a member of our Group, we further evolve into a truly global company with strong local roots in the most important markets. We have an excellent, complementary geographical footprint and will further strengthen our leading positions.” Bill Disler, CEO of AFC-Holcroft, adds: “AFC-Holcroft celebrates its 100th anniversary this year. With AICHELIN Group as our new owner, we are sure to combine our long-standing traditions with an innovative future. AFC-Holcroft will benefit from being embedded into a family of strong global companies and brands.”

Extended product portfolio and services for customers AICHELIN Group’s business model covers all stages of the lifecycle: From design, engineering, manufacturing and installation at customer sites to comprehensive maintenance and spare part services. By combining the networks of AICHELIN Group and AFC-Holcroft, customers will get the best of two worlds: An enlarged, high quality product portfolio as well as a process innovative, world-wide service network. “Together, we have an ideal position to service our customers in the best possible way. They can benefit from our extended project capabilities and the most reliable technology of three continents. Additionally, we will continue to focus on innovation and exploit all our joint possibilities”, says Schobesberger.

As the next step, a process will start to integrate AFC-Holcroft and its sister companies into AICHELIN Group’s network in the coming months. AFC-Holcroft’s headquarters will remain in Wixom, Michigan. The current top management stays in place and most customers will keep their key account managers.

“We want to play an active role in the consolidation of the heat treatment market. We aim at joint growth and a sustainable profitability, for the benefit of our customers, stakeholders and employees”, closes CEO Schobesberger.

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