MEDICAL HEAT TREAT NEWS

NIST, Partners Create Standard to Improve Sustainable Manufacturing

BOTW-50w  Source:  Today’s Medical Developments

“According to the U.S. Energy Information Administration, manufacturing accounts for one-fifth of the annual energy consumption in the United States – approximately 21 quintillion joules (20 quadrillion BTU) or equivalent to 3.6 billion barrels of crude oil. To reduce this staggering amount and improve sustainability, manufacturers need to accurately measure and evaluate consumption of energy and materials, as well as environmental impacts, at each step in the life cycles of their products.”

Read More:  NIST, Partners Create Standard to Improve Sustainable Manufacturing

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3D Printing, Ultrasonic Milling Medical Orthopedic Devices

BOTW-50w  Source:  Today’s Medical Developments

“Our Austofix product design engineers, working with IPAS, were able to innovate within a flexible design and manufacturing process. This environment was key to our ability to take the prototype to market within such a short timeframe,” he said. “There are key components of the plate manufactured using 3D printing, this enabled us to create a complex design without the costs associated with traditional manufacturing. It also enabled us to bring the device to market quickly.”

Austofix has a number of products including a range of stainless steel and titanium surgical nails, which it exports to the Middle East and China.”

Read More:  3D Printing, Ultrasonic Milling Medical Orthopedic Devices

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FDA Has Important New Views on 3-D Printed Devices

BOTW-50w Source:  MPMN Medtec Pulse

The FDA has released “leapfrog” draft guidance for the rapidly evolving world of 3-D printed medical devices.

The agency based the guidance on input from device manufacturers, 3-D printing companies, and academics who testified at a 2014 hearing. The document covers device design, manufacturing, and design testing. For the purposes of the draft, FDA identified four main types of 3-D printing—powder fusion, stereolithography, fused filament fabrication, and liquid-based extrusion.

Manufacturers would have to clearly identify every step in the 3-D printing process, and might need to submit a “high-level summary of each critical manufacturing process step,” the guidance says. They would also have to document each step’s risk, and describe how they would mitigate those risks.

Read More:  FDA has Important New Views on 3-D Printed Devices

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7 Recent Medical Device Failures Catching FDA’s Eye

BOTW-50w Source:  QMED – Qualified Suppliers to the Medical Device Industry

“The FDA last month designated a Medline Industries guidewires recall as Class I.

The Medline guidewire is identified as the ACME Monaco Guidewire .035×150 3MMJ TCFC item number 88241, with affected products distributed between March 2013 and August 2013.

The guidewire is used in various surgical convenience kits assembled and marketed by Medline Industries. It is meant to fit inside a percutaneous catheter for the purpose of directing the catheter through a blood vessel.

The guidewires in question, however, have the potential for the coating to flake off of the wire, according to the FDA.”

Read More: 7 Recent Medical Device Failures Catching FDA’s Eye

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Stryker’s Spine Division to Debut 3D Printed Tritanium Posterior Lumbar Cage Spinal Implant

BOTW-50w Source:  3D Print.com

“Stryker’s proprietary Tritanium technology has now been applied to spinal implants designed to encourage healthy regrowth of the bone tissue, and to reduce any strain or damage caused by being implanted. The Tritanium Posterior Lumbar (PL) Cage is a 3D printed intervertebral body fusion device that was developed to help patients dealing with lumbar spinal fixation due to ongoing back problems brought on by degenerative disc disease.”

Read More:  Stryker’s Spine Division to Debut 3D Printed Tritanium Posterior Lumbar Cage Spinal Implant

Stryker’s Spine Division to Debut 3D Printed Tritanium Posterior Lumbar Cage Spinal Implant Read More »

Solar Atmospheres Receives First Reaccreditation from MedAccred

Solar Atmospheres, Inc. has announced that it has become the first company to receive MedAccred critical process reaccreditation.  Furthermore, Solar Atmospheres, Inc. successfully expanded its scope of accreditation to include Hardness Testing and Metallography & Microindentation Hardness.  MedAccred is an industry-managed critical process supply chain oversight program which was developed by leading medical device companies to improve device quality and most importantly enhance patient safety.

The effort to establish MedAccred began in 2010 when the Performance Review Institute (PRI) was asked to consider the development of a Nadcap-style special process supplier accreditation program for the medical device industry.  An industry roundtable was organized and convened in 2012 among interested medical device companies and PRI.  Following this roundtable meeting, briefings were held with the FDA Center for Devices and Radiological Health’s (CDRH) Office of Compliance and the FDA’s Office of Global Operations within the Office of the Commissioner. The program purpose and scope was discussed, along with the results of proof of concept audits which were conducted to demonstrate the program’s viability. The FDA provided positive feedback and strong encouragement to pursue the development of the program.

By 2014, several critical process Task Groups were operating on a formal basis, program documents were drafted, circulated and approved by the executives of the participating companies and audit criteria had been published in several critical process areas.  Solar Atmospheres, Inc. committed to hosting the first MedAccred audit.

In early 2015 the first MedAccred critical process accreditation was issued to Solar Atmospheres Inc. for Heat Treating.

Today’s functioning critical process Task Groups include Cable & Wire Harnesses, Heat Treating, Plastics Injection Molding, Printed Circuit Board Assemblies, Sterilization and Welding.  The industry managed task groups develop audit criteria, conduct audits, and award MedAccred Critical Process Accreditations to leading suppliers at all tiers in the Medical Device Supply Chain.  Many companies are seeking MedAccred Accreditation to demonstrate their commitment to quality and patient safety. Future MedAccred Task Groups under consideration for development include Material Testing Laboratories, Assemblies, PCBs, Batteries, Chemical Processing, NDT, Cleaning, Coating, Optics, Packaging, etc.  Active OEM and Contract Manufacturer participants include: Johnson & Johnson, Philips, Stryker, GE Healthcare, Medtronic, NYPRO Jabil, Steris, etc.  The list of participating suppliers is growing steadily.

Joe Pinto, Executive Vice President and Chief Operating Officer of PRI explained the significance of Solar Atmospheres’ accomplishment: “Gaining a critical process accreditation from MedAccred is recognition of a company’s commitment to quality and the high standards of critical process manufacturing which they maintain.  The successful completion of a reaccreditation audit is a clear indication that a company is able to consistently uphold those extremely high standards over an extended period of time.   I would like to congratulate the whole team at Solar Atmospheres on this important achievement.”

Solar Atmospheres Receives First Reaccreditation from MedAccred Read More »

AP&C Adds Powder Manufacturing Capacity

Arcam AB, listed on NASDAQ Stockholm, and a leading supplier of Additive Manufacturing (“AM”) equipment, announces that its powder manufacturing subsidiary AP&C in Montreal, Canada, continues to add significant capacity by building three new atomizing reactors. The new capacity increase follows on significant growth in 2015 and a surge in demand for AP&Cs high quality titanium powders.

AP&C continues to build capacity to address the fast growing market for metal powders for additive manufacturing. AP&C’s Plasma technology converts efficiently raw material to powder with excellent key properties such as flowability, density, chemistry and traceability. With the present build-out AP&C will reach a capacity of at least 500 tons per year.

“The need for high end titanium powder is driven by the fast growth and adoption of Additive Manufacturing. Arcam is determined to serve the industry through cost efficient solutions thus converting traditional manufacturing into Additive Manufacturing. A requisite is to offer highest quality powder for production at competitive cost”, says Magnus René, CEO of Arcam.

“With this investment we are committing to supply our present and future customers with superior quality materials to meet the high manufacturing standards of the biomedical and aerospace industries. With the new reactors and atomizing technology advancements, AP&C will triple production capacity in 2016”, says Alain Dupont, President of AP&C.

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Heat Treating Opportunities Available in Medical Industry

BOTW-62w Source: Q1 Productions

Executive Vice President & Chief Operating Officer
Performance Review Institute (PRI)

“2016 is going to be a milestone year in terms of MedAccred’s development. The program has established itself in 6 critical process areas (PCBAs, Cable & Wire Harnesses, Heat Treating, Sterilization, Plastics and Welding) and numerous companies are now stepping forward to participate in the audit process and gain accreditation.”

Read More: 3rd Annual Medical Device Supplier Quality Conference: Speaker Interview – Joseph Pinto/Performance Review Institute

Heat Treating Opportunities Available in Medical Industry Read More »

Heat Treating A Critical Process for MedAccred

Synergy Health in Alajuela, Costa Rica has become the first company to receive MedAccred sterilization accreditation, on January 5, 2016.

This follows the successful development of the MedAccred Audit Criteria for Sterilization by the MedAccred Sterilization Task Group (AC8113, AC8113/1 and AC8113/2). The audit criteria include Radiation (Electron Beam and Gamma) and Ethylene Oxide.  The members of the Task Group come from companies including Johnson & Johnson, Philips, Stryker, Baxter Healthcare, Becton, Dickinson & Co., DSM Biotech, Synergy Health and Flex. The Sterilization audit criteria draw from Industry Standards as well as the most common customer specifications.

Wendy Gould, VP Regulatory Affairs & Quality at Synergy Health said “We look forward to making it easier for our customers to do business with us, leveraging the MedAccred program will reduce their costs and improve audit consistency”.

MedAccred is an industry managed supply chain oversight program that bolsters patient safety.  It does this through clarification of requirements and better identifying how they apply to critical processes used in the production of medical devices.

“Achieving MedAccred status is not easy: it is one of the ways in which the medical device manufacturing industry identifies those suppliers capable of providing superior critical process manufacturing to the Device industry. Synergy Health has worked hard to obtain this status and they should be justifiably proud of it,” said Joe Pinto, Executive Vice President and Chief Operating Officer at the Performance Review Institute. “PRI is proud to support continual improvement in the medical device manufacturing industry by helping companies such as Synergy Health be successful and we look forward to continuing to assist the industry moving forward. I would like to add my personal congratulations to everyone at Synergy Health, as the company has been actively involved in the MedAccred program for some time now, and volunteered to pioneer this process. Their positivity and diligence has paid off and I am delighted to award them the first ever MedAccred sterilization certificate.”

Sterilization is just one area for MedAccred: there is also activity in other critical process areas such as Cable and Wire Harness, Heat Treating, Plastics, Printed Circuit Board Assemblies, and Welding.

Benefits of MedAccred:

  • Provides consistent/standardized critical process accreditation accepted by leaders in the Medical Device Industry resulting in fewer redundant onsite audits by multiple OEMs
  • Conducts in-depth critical process audits that are compliant and consistent to accepted industry/technical standards and conducted by Subject Matter Experts
  • Provides greater visibility of the supply chain to all levels and sub-tiers that provide critical processes, consistent with regulatory requirements (e.g. FDA, ISO 13485, MDD, etc.)
  • Improves flow down of OEM requirements to sub-tier suppliers

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