HEAT TREAT NEWS INDUSTRIES

D-10 Lab Furnace Commissioned

A laboratory furnace has recently been rebuilt, upgraded and commissioned in order both to showcase and refine its newest generation of ultra-low NOx regenerative burner.  With all new piping hardware and components, new refractory and up-to-date combustion controls, this furnace has the flexibility to operate across a wide range of firing parameters.

Use of the furnace has allowed Bloom to improve its already industry-leading regenerative technology.  Bloom has taken the opportunity to explore and to develop new control strategies in order to minimize emissions and maximize combustion efficiency.  Having complete flexibility with both the hardware and the software means that Bloom can explore creative approaches to regenerative combustion.

Matt Valancius, a veteran of the laboratory who has gone on to serve in many different positions in Bloom explains: “What excites me the most about the D-10 furnace upgrade is that we are able to highlight Bloom’s capabilities in our advanced control systems and our next generation regenerative technologies.  It can be a real benefit for a potential customer to come in and see the equipment in action, and to gain a little confidence in the reliability of the new systems.”

Bloom Engineering designs quality industrial burners and combustion systems supporting many markets worldwide.  With extensive experience in many industries, on-site research and development facilities, and customizable product lines, Bloom Engineering has provided solutions tailored to a customer’s specific needs for over eighty years.  Bloom’s products can be used for a variety of applications and can be operated with a wide array of fuels and capacity ranges.

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Heat Treating Combustion Company Expands Distribution in Mexico

AOM Industrial, SAS de CV was recently contracted by Olstrad Engineering Corporation to supply NOXMAT burners and spare parts, Elektrogra valves and actuators, Econox atmosphere probes and controls, as well as Olstrad combustion control systems in Mexcio. AOM and Olstrad entered into the dealer agreement in late April.

The dealer arrangement adds to AOM’s already impressive line of products and gives Olstrad clientele in Mexico a convenient, local and experienced office in Mexcio.

Click here to find out more about Olstrad Engineering Corporation.

AOM is located at:

AOM Industrial, SAS de CV

Bari 146, Nuevo Las Puentes

Apodaca, NL, CP 66612 – Mexico

+52 (81) 8647-0391

aomindustrial.com.mx

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Callies Precision Engine Components Improves Process

Callies Precision Engine Components of Fostoria, OH has installed an automated nitriding process control system from Super Systems Inc (SSi).  Callies, a leading supplier to the high performance engine market for 28 years, is always looking at opportunities to invest in technologies that improve quality, reduce cost and collapse delivery time to the customer – and the SSI Nitriding system was a perfect fit.  “Our goal has been to outfit all equipment with the latest technological controls to assure complete accountability with our in-house operations.  This was the main reason we teamed up with Super Systems.”

The engineered control system from SSi provides Callies with the ability to perform tight nitriding process control using an easy-to-use recipe system that maintains tight tolerances on temperature(s), gas flows and nitriding potential.  The relatively shallow nitride case delivers a tremendous improvement to fatigue life of every Callies crankshaft.  The extremely hard nitrided surface also gives the crankshaft excellent wear resistance.   The SSi control system provides the latest in sensor and flow technology for measuring the nitrding atmosphere and an operator-friendly interface to provide complete traceability to the process and load data.

The SSi control panel was retrofitted on an existing a Lindberg pit furnace previously used for nitriding.  Delivering proper surface and case properties requires in-situ control of the nitriding potential (Kn) and control of the ammonia, dissociated ammonia and nitrogen gases.  The system delivered by SSi also included the control of the Dissociated Ammonia (DA) generator.  The controls for the DA generator provided gas flow monitoring and temperature control to ensure the ammonia is fully cracked prior to being used as process gas in the furnace.

Callies takes their heat treating seriously as illustrated by their investment in SSi which is just part of the million dollar plus investment in the department.  Carefully controlled heat treating can be found throughout their manufacturing process which includes induction, neutral hardening, and carburizing.

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Hardening and Tempering Line Receives Upgrade

The Ohio-based Engineering Division of Conrad Kacsik Instrument Systems completed a full system upgrade of an automated hardening and tempering line for Nelson Fastening Systems, also located in Ohio. The project involved the removal of the existing control system, VFD drives, limits, and control wiring for Nelson, and included the installation of a new system that features safety controls.

A Honeywell HC900 with a 15-inch operator interface terminal integrated with a computer running Specview HMI software controls a 2-zone hardening furnace, generator, quench tank, water cooling tank, washer, 2-zone tempering furnace, and a blackening unit. The equipment was linked with six conveyors and wired into the four control panels completed by Kacsik’s engineering team.

The old conveyor system had VFD drives that did not communicate with a PLC. The new system was programmed with safety features: in the event of a chain break or a conveyor jam, the system will alarm and automatically shut other conveyors off.

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Component Repair Technologies Featured in Crain’s Cleveland Business Article: Heat Treat Furnace Highlighted

A recently article in Crain’s Cleveland Business news (click here for full article) featured Component Repair Technologies (CRT), an aerospace heat treating company that performs a wide variety of in-house aircraft engine repair processes including machining, flame spray applications, welding, heat treat, chrome and nickel plating, shot peening, nondestructive testing, visual and dimensional inspection, and acid and alkaline cleaning . The company works on a wide variety of parts from several different engine models.

The Crain’s article featured a photo of a large vertical vacuum furnace manufactured by Solar Manufacturing, Inc. The furnace was designed and built specifically to CRT requirements.

The furnace is critical for CRT’s daily operations and has logged more than four thousand cycles since being commissioned over five years ago. The unit is in use virtually 24 hours a day, seven days a week.  The furnace pictured has a working hot zone 84″ in diameter by 60″ high and will operate to 2400ºF in high vacuum conditions.  The furnace has a hearth capacity of 5,000 lbs. and includes a 300 HP motor fan and heat exchanger for rapid argon gas quenching at up to two atmospheres overpressure.  Under heating and in the vacuum mode, the furnace operates to the mid-10-5 Torr vacuum range — approximately the same vacuum level found on the surface of the moon.

Elevator hearth vacuum furnace at Component Repair Technologies, Mentor, Ohio
(Photo courtesy: Component Repair Technologies, Inc. )
Elevator hearth vacuum furnace at Component Repair Technologies, Mentor, Ohio

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Aerospace, Medical, and Tooling Industries Benefit from Eight Vacuum Furnaces

Eight vacuum heat treating systems were shipped to customers in Costa Rica, India, Germany and the United States. Ipsen USA recently shipped this equipment and it will be used to support the additive manufacturing, aerospace, medical, MIM and tooling industries.

The vacuum furnaces shipped included a vertical MetalMaster® furnace with a 5,000-pound (2,268 kg) capacity; a custom-built furnace for debinding and sintering; horizontal MetalMaster and TurboTreater®furnaces; a TITAN® DS (debinding and sintering) furnace; and several H2- and H6-sized TITAN vacuum furnaces equipped with the PdMetrics® software platform for predictive maintenance. This software platform securely connects to a network of integrated sensors on the furnace to gather and analyze data, run algorithms and provide real-time diagnostic that improve the health and integrity of the equipment.

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Annealing Furnace Delivered to Manufacturer

A supplier of Thermal Processing equipment since 1938, Park Thermal International recently delivered and commissioned a fifth Electric Atmosphere Annealing Furnace for use in manufacturing, 48” wide x 36” high x 162” long, 20,000 Lbs capacity, 254 KW (2 zones of control), 1,600°F.  This furnace is complete with ceramic fiber insulation, vertical rising door, rod overbend heating system, nitrogen atmosphere, three roller rails with wheels, three re-circulating fans and powered cooling.  The furnace includes a free standing control panel complete with digital instrumentation, chart recorder and SCR control.

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New Monolithic Refractories Manufacturing Facility to be Built in Ohio

The Point Industrial Park in South Point, Lawrence County, Ohio will be the location for the construction of a new, state-of-the-art monolithic refractories manufacturing facility by Harbison Walker International. The site is subject to completion of the company’s due diligence and finalization of one additional grant application that is in process.

Citing monolithics as a growth area, HWI announced in February 2017 that it is investing $30 million to build a technologically advanced monolithics plant as the next step in its strategy to continuously improve performance and respond to customers’ needs. The new facility will be one of the most technologically advanced refractories plants built in the U.S. and will be operational by early 2018.

The Point: Unique Location and Amenities

“Unlike any other location, The Point offers unique transportation, logistics and business amenities that combine to create an ideal and cost-effective match for the requirements of our new facility. The intermodal transportation features at The Point will ensure efficient delivery of raw materials from nearby suppliers and finished products to customers. The site offers efficiencies that are simply not possible elsewhere,” said Douglas Hall, senior vice president, Integrated Supply Chain, HarbisonWalker International.

Further, the close proximity to suppliers, a supporting infrastructure, incentives, and the potential for long-term partnerships in the area led to the location selection, according to Hall.

“HarbisonWalker International’s progressive attitudes, commitment to its workforce and customers, and emphasis on quality and technology are a perfect fit with our overall approach. We’re so pleased to welcome such an exciting and dynamic company to The Point,” said Bill Dingus, executive director of the Greater Lawrence County Area Chamber of Commerce and the Lawrence Economic Development Corporation (LEDC), developers of The Point.

Encompassing 500 acres and located in Ohio River Valley in the northern Kentucky / southern Ohio region of the United States, The Point is one of Ohio’s fastest-growing industrial parks. The site is strategically positioned to provide HarbisonWalker International with the capability to move its monolithics from the southern-most point in Ohio to any location around the globe.

Set on the section of the Ohio River that is the largest weight/volume inland port in the United States, The Point invested $4.5 million to build a port that offers a direct link to destinations around the world at the lowest possible price.

Businesses residing at the Point also benefit from the only public rail and truck scales in the area, a utility and road infrastructure built for heavy manufacturing, a four-lane rollout to Interstate 64 and competitive incentive programs. In addition, plans are well underway for a $20 million wellness center to serve employees at The Point and an R&D facility that presents opportunities for future partnerships.

“We are delighted that HarbisonWalker International chose South Point for its new state-of-the-art monolithic refractories manufacturing facility. The site’s excellent road, river and rail transportation assets were a major factor in the decision to make the investment here”, commented John Molinaro, president and CEO of the Appalachian Partnership for Economic Growth (APEG), the region’s JobsOhio partner.

The New Plant: HWI’s Advanced Monolithic Refractories

With a history that spans more than 150 years, HarbisonWalker International (HWI) has created many of the refractory industry’s most significant technologies.

Monolithic refractories (those which can be molded or shaped for a variety of requirements) pose one of the strongest product growth categories for both HWI and the industry. For HWI, the new state-of-the-art plant will enable the company to further elevate product quality and consistency, and it illustrates the company’s forward-thinking strategy to harness new technology and invest for future growth.

HWI expects initial capacity at the new monolithic plant to be approximately 80,000 metric tons per year. The plant will feature new state-of-the-art automation and technology, and will utilize new lean techniques throughout its operations to maximize material flow efficiency and production. It will employ highly-trained and highly-skilled technicians and staff in a team-based environment. In addition, the facility will introduce advanced packaging technologies that are new to the North American market.

Groundbreaking for the new facility is expected to occur in early summer, 2017. Additional details about the new facility and construction plans will be announced as they become available.

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Manufacturing Space Purchased from Plymouth Tube

A  facility offering over 130,000 square feet of manufacturing space has been purchased from Plymouth Tube.  Wisconsin Oven recently closed on this property located on Young Street in East Troy Wisconsin, between two other Wisconsin Oven factories. Wisconsin Oven’s total investment in the community will exceed $2.5M after purchase and renovation. Wisconsin Oven President and CEO, Dave Strand, commented “ We are very excited to secure this facility. Over the next year we will be doing some extensive renovation, and plan on hiring 80-90 employees between 2017-2019.” Wisconsin Oven Corporation was founded in 1973, and has grown to be a world leading manufacturer of industrial  ovens and heat treating equipment.

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ASM International Developing Stronger Relationships

ASM Leadership Visits Solar Atmospheres & Solar Manufacturing
Pictured left to right: Jim Nagy, President, Solar Manufacturing; Don Jordan, FASM, Vice President/Corporate Metallurgist, Solar Atmospheres; Bill Mahoney, Managing Director, ASM International; Fred Schmidt, Vice President, ASM; Ron Aderhold, Associate Managing Director and Chief Information Officer, ASM; Rachel Stewart, Student Board Trustee, ASM; Jamie Jones, VP of Operations, Solar Atmospheres; Roger Jones, Corporate President, Solar Atmospheres. Photo Courtesy: Solar Atmospheres

Souderton, PA – ASM International visited Solar Atmospheres on Wednesday, March 22 to renew stronger relationships with supporting companies, and to gain a better understanding of Solar’s commitment and involvement with ASM.  Managing Director, Bill Mahoney, along with Ron Aderhold, ASM Associate Managing Director and Chief Information Officer, Fred Schmidt, ASM Vice President, and Rachel Stewart, Student Board Trustee, met with representatives from Solar and toured the facility.

ASM presented firsthand information on the objectives and progress of the ASM renewal, spearheaded by Mahoney.  Some of the objectives are pursuing an easier renewal process, developing stronger relations with affiliate societies, improving professional development, and developing a culture of excellence within the headquarters at Materials Park, OH.

Solar Atmospheres came away from this meeting with a high level of confidence with the new team at ASM Materials Park, and we are encouraged with the early results from the renewal deployments, and Solar offers complete support of the program for the betterment of the society.

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