Solar Manufacturing Inc.

Vacuum Heat Treat Furnace Manufacturer Breaks Ground on New Facility, Reunites Operations

Bill Jones, CEO, Solar Manufacturing, Inc.

With the recent groundbreaking at a site in Sellersville, Pennsylvania, a leading vacuum furnace manufacturer launched its plans to reunite its manufacturing operations under one roof in order to combine its staffing and production efforts into an expanded space.

Solar Manufacturing Inc. celebrated this new chapter in its history with a groundbreaking ceremony for a new manufacturing facility at the Sellersville Business Campus in Bucks County, Pennsylvania. Due to substantial growth in recent years, Solar Manufacturing has been operating out of two separate manufacturing facilities located a few miles apart. The nearly 60,000 square-foot building will be built on 8.55 acres and is expected to be completed in early 2019.  The new building will contain a two-story office space of nearly 20,000 square feet and 40,000 square feet of crane-served, manufacturing space.

"Solar Manufacturing has been very fortunate to experience steady growth over the past 15 years," said Bill Jones, CEO. "We needed more manufacturing space to expand and grow our business. Bucks County and Sellersville Borough have been very supportive and welcoming. It is an ideal location for us."

Solar Manufacturing is a member of the Solar Atmospheres family of companies, which is based with headquarters in Souderton, Pennsylvania, has four US commercial heat treating facilities with over 60 vacuum furnaces in operation, and services the aerospace, medical, automotive, defense, and other industries with heat treating equipment. This move to the Sellersville location will free up space for Solar Atmospheres' growing operations.

Pictured left to right: Jim Nagy, President; Bob Wilson, VP of Engineering; Scott Jacoby, Corporate Controller; Myrtle Jones, Owner; Bill Jones, CEO/Owner; Trevor Jones, CEO; Nick Cordisco, Service Manager; Pete Reh, VP of Sales; Rick Jones, International Sales Manager

 

Main image photo credit: Madeleine Cook, The Morning Call. Caption:  CEO of Solar Manufacturing Inc., Trevor Jones, receives a certificate from his grandfather, owner William Jones, during the groundbreaking ceremony for a new manufacturing facility on June 21, 2018, in Upper Bucks County. 


Read more here: "Construction starts for Bucks County manufacturer’s new $8M HQ" (Lehigh Valley Business); "Upper Bucks' Solar Manufacturing breaks ground on new headquarters at reclaimed brownfield industrial site" (The Morning Call); "Manufacturer breaks ground on new $8.5 million Sellersville plant" (The Intelligencer)

 

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A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

 

 

 

A Baker's Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Changes and Moves

  • Super Systems Europe recently announced that Rob Wilcox has joined the sales and engineering team, where he will also operate as a general consultant to help commercial and captive heat treaters improve the quality and efficiency of the entire operation, covering the UK and Ireland.
  • Brian Robbins, CEO of MidWest Materials, has been named Steel Man of the Year by the Association of Steel Distributors. "I am honored to be chosen for this prestigious award. My family has been associated with the steel industry for more than 65 years, and it is humbling to follow in the footsteps of my grandfather, Joseph Koppelman, founder of MidWest Materials, who was one of the earliest members of the ASD and served as its president 50 years ago," said Robbins, who served as president of ASD from March 2014 to April 2016. He led the association’s effort to rebuild the steel manufacturing sector by encouraging young talent to join the industry.
  • Ryan Kelly recently rejoined the team at Advanced Heat Treat Corp. (AHT) where he will be leading all quality initiatives as a senior quality specialist.
  • Senior Vice President Douglas Matthews has assumed day-to-day operations of Pittsburgh-based U.S. Steel’s Tubular division. He replaces David J. Rintoul, who retired to become the president and CEO of GrafTech, a graphite company that supplies technology to the steel industry.

  • Dana Incorporated announced the election of two more members to its board of directors: Michael J. Mack, who recently retired from Deere & Co., where he had served as chief financial officer; president of the company's Worldwide Construction & Forestry Division; and most recently as group president of John Deere Financial Services, Global Human Resources, and Public Affairs; and Diarmuid B. O'Connell, who spent the last 11 years at Tesla, most recently as vice president of business development.
  • International Thermal Systems (ITS) recently announced Tom Stricker as the new president. Stricker joined ITS in 2015 as the general manager of the Metal Packaging and Parts Washer product groups and brings more than 20 years of professional experience to his new role.
  • Herbert J. “Hawk” Carlisle has been elected to the Allegheny Technologies Incorporated (ATI) board of directors. General Carlisle is president and CEO of the National Defense Industrial Association (NDIA) and is a retired four-star general from the United States Air Force (USAF).

Equipment Transactions

  • A supplier of the battery industry received shipment of a nine tube gas-fired immersion tube lead melting and holding furnace from Lindberg/MPH, to be used in the production of lead plates for automotive batteries. The furnace has over 28,000 square inches of heat transfer area for efficient heating of the metal without super heating and the resulting metal losses. In addition, Lindberg/MPH announced the shipment of a three-zone tube furnace to an American University with a footprint which makes it ideal for research facilities with limited space. The maximum temperature rating for this tube furnace is 2012°F.
  • Ipsen recently designed and built a vertical, high-pressure quenching furnace, complete with twin cooling systems and a work volume of 350 cubic feet. During the testing phase, the furnace quenched with 1,000 horsepower (.75 megawatts) – a remarkable achievement that began as an idea just months prior.
  • An aviation engine repair services facility located in the western region of the United States recently received shipment of two vacuum furnaces from Solar Manufacturing. The customer witnessed full testing at Solar Manufacturing and approved shipment in late 2017. Both new furnaces are tailored specifically to fit the needs of aerospace engine component repair processing to the aerospace specification AMS2750E and incorporate the new SolarVac® 5000 supervisory control and data acquisition system (SCADA). The system provides gas quench rate control utilizing a variable frequency drive and precise temperature control from ambient to 2400° F (1316° C) utilizing digital power trimming technology.
  • An aluminum manufacturer received shipment of two electrically heated standard horizontal aluminum quench systems from Wisconsin Oven Corp., of East Troy, Wisconsin. The systems guarantee temperature uniformity of ±10°F at 775°F and 1075°F, ensuring that the furnaces meet AMS 2750E, Class 2 furnaces and Instrumentation Type C requirements. Each system is designed to heat 1000 pounds of aluminum to a 950°F operating temperature.

Accreditations, Certifications, Patents, and More

  • MedAccred has recognized Solar Atmospheres of Western PA for its commitment to continual improvement in medical device heat treat and brazing quality. In receiving the prestigious MedAccred Heat Treating accreditation, Solar Atmospheres has become only the eighth plant internationally and the fifth plant domestically to receive this certification.
  • H.C. Starck recently announced that it has received the certification for processing of “conflict-free” tantalum raw materials the seventh year in a row. The audit included the H.C. Starck Tantalum and Niobium GmbH subsidiary and the H.C. Starck Smelting GmbH & Co. KG associated company. This means all subsidiaries that process tantalum at the Goslar, Mito, Tokyo, Map Ta Phut, and Laufenburg locations remain certified. The audit was performed by the independent company SGS, acting on behalf of the Responsible Business Alliance (RBA, formerly Electronics Industry Citizenship Coalition EICC) and the Responsible Minerals Assurance Process (RMAP formerly Conflict-Free Smelter Program) as part of the Responsible Minerals Initiative (RMI, formerly CFSI).

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

A Dozen Quick Heat Treat News Items To Keep You Current

 

 

 

A Dozen Quick Heat Treat News Items To Keep You Current

The heat treat industry is one of people transitioning and companies executing business, achieving goals, and receiving acknowledgments. Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Changes and Moves

D. Scott MacKenzie, PhD., vice-president, IFHTSE

    • At the Executive Council meeting of the International Federation of Heat Treating and Surface Engineering (IFHTSE), D. Scott MacKenzie, PhD., was elected to serve as vice-president for a two-year term (January 1, 2018, to January 1, 2020). MacKenzie, a research scientist in metallurgy with Houghton International, Inc., in Valley Forge, Pennsylvania, has been the ASM representative to IFHTSE since 2015.

      New team members at Paulo: (left) Mike Neumann, plant manager, Kansas City facility; (right) Kathy Neumann, director of corporate safety
    • Paulo has announced two additions to their Kansas City team. Mike Neumann, who brings 20 years of progressive experience in the heat treating industry, joins Paulo as the plant manager for the Kansas City location, which serves the automotive/heavy truck, aerospace, and railway industries and has a diverse offering of heat treating equipment. Kathy Neumann, who has extensive experience managing multi-plant safety programs for commercial heat treatment and traditional manufacturing companies, joins Paulo as the Director of Corporate Safety based at the Kansas City facility.
    • The Metal Powder Industries Federation (MPIF) has announced that Arthur (Bud) Jones, of Symmco, Inc., Sykesville, Pennsylvania, has been appointed president of the Center for Powder Metallurgy Technology. Jones succeeds Jeff Hamilton of American Axle & Manufacturing, Inc (AAM) – Powertrain, who had completed two terms.

      William Jones, owner of Solar Manufacturing, Inc.

      Solar Manufacturing Incorporated, an industry leader in manufacturing advanced industrial vacuum furnaces, is relocating its headquarters to Sellersville, Pennsylvania. The Sellersville Borough Council recently granted unanimous preliminary and final approval for the new building located on a combined 8.5 acres; the manufacturing area will occupy 40,000 square feet of the facility with an additional 17,500 square feet of office space. There is the option of an extra 22,500 square foot addition to the manufacturing building in the future. "I am thrilled to see this project moving forward for our new headquarters.  This new facility will provide us the space we need to grow and consolidate all our staff in one facility," said William Jones, who along with his wife, Myrtle Jones, owns Solar Manufacturing, Inc.  Gorski Engineering is scheduled to begin breaking ground for the new eight million dollar facility in the spring of 2018, with completion and occupancy later that fall.

       

       Equipment Transactions

    • Advanced Heat Treat Corp. (AHT) has purchased a gas nitride unit to expand its capacity for UltraGlow® Gas Nitriding and UltraOx® surface treatment solutions at its facility in Waterloo, Iowa. This new, large, state-of-the-art gas nitride/high temperature unit will also allow increased capacity of currently offered services including gas ferritic nitrocarburizing (FNC) and stress relief.
    • Aerospace heat treating manufacturer Delta H Technologies LLC of Columbus, Ohio, recently supplied a high-temperature heat treating furnace to a major aircraft MRO. The thermal equipment is capable of heat treating titanium, A286, PH stainless steel, and tool steels in an air or argon atmosphere. "This system complements our popular dual chamber aerospace heat treat (DCAHT serie) furnaces for aircraft aluminum," said Ellen Conway Merrill, vice president of Delta H. "Specifically, it provides a complete heat treating furnace system designed exclusively for aircraft MRO back shops, military, aircraft OEMs, and parts manufacturers."

Twin ovens developed by Ramada Aços and BMI

  • Ramada Aços has developed "Twin Ovens" in partnership with BMI Fours Industriels, with the first copies already operating at their facilities in Portugal. The furnaces work in an integrated energy management system with only one vacuum pump for both ovens. This solution allows a reduction of the consumption of electrical energy, as well as of the costs of maintenance. The designers plan to integrate a third furnace. The twin ovens have a capacity of over 1,750 lbs. each, increased by 14%, and a temperature of up to 1400ºF.

    Ipsen USA's MetalMaster® vacuum furnace
  • Ipsen USA recently shipped 15 furnaces to eight states in the United States, as well as Asia and Europe, to support customers in additive manufacturing, aerospace, commercial heat treating, medical and MIM industries. The shipments included: 1) nine TITAN® vacuum furnaces, including three TITAN DS (debinding and sintering) unites, two TITAN LT (low temperature) unitls and several H2- and H6-sized furnaces, all equipped with PdMetrics® predictive maintenance software; 2) three horizontal MetalMaster® vacuum furnaces, each with a work zone of 36" x 30" x 48" and load capacity of 2,000 lbs; 3) two horizontal TurboTreater® furnaces; and 4) one vacuum aluminum brazing furnace with a 1,500-pound load capacity and an all-metal, radiation-shielded hot zone for the aerospace industry.

Accreditations, Certifications, Patents, and More

  • Houston Heat Treat, a heat treat service provider located in the Houston, Texas, area, was granted the ABS Certificate of Heat Treatment Facility and Process Approval through the American Bureau of Shipping (ABS), January 12, 2018. ABS Approved Quality Assurance Plan includes process and test requirements for ABS and non-ABS grades: carbon and low alloy steels. Processes include annealing, normalizing, quenching and tempering.
  • SIFCO Industries Inc’s Cleveland location became the first United States forging manufacturer to obtain NADCAP Metallic Materials Manufacturing certification. The scope of the audit undertaken to obtain this certification included forging equipment and processes to ensure consistency of manufacture. Other processes audited covered billet cutting, preparation, and heating, as well as post-forging operations. With mandates on the horizon from aerospace industry leaders, SIFCO proactively obtained the accreditation to ensure alignment with customers’ supplier quality requirements.

    Far left RJ Sciortino (BAE Systems), 3rd from left Dr. Bryan Cheeseman (ARL), 2nd from right Ken Blake (accepting the award for Constellium)
  • Constellium N.V. was awarded the 2017 Defense Manufacturing Technology (ManTech) Achievement Award in the category of Enhancing Military Capability for its contributions as part of the U.S. Army’s Affordable Protection from Objective Threats (APOT) ManTech program. This prestigious award recognizes individuals from government and the private sector whose ManTech projects result in system enhancements to improve military performance. Constellium was nominated for its efforts in development and maturation of the industrial scale processing of aluminum armor plate for forming single piece combat vehicle hulls.  A collaborative team consisting of BAE Systems Land & Armaments, ARL and Constellium developed, fabricated and demonstrated enhanced hull solutions applicable to tracked combat vehicles (military tanks).

Guill Tool & Engineering certified for defense and aerospace industries.

  • Guill Tool & Engineering, a tool and die and precision machining company for the extrusion and defense industries based in West Warwick, Rhode Island, announced it has been certified by NQA for AS9100:2016 and ISO 9001:2015.  AS9100:2016 is the quality management standard specific to the aerospace industry.

 

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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Vacuum Furnace Hot Zone Improvement Patent Awarded for Streamlined Manufacture Configuration

An innovation in vacuum furnace hot zone design has landed a new U.S. Patent, No. 9,702,627, for a Souderton, Pennsylvania, vacuum heat treating and brazing furnaces supplier. This hot zone improvement centers on the configuration of heating element supports, providing for simpler, streamlined manufacture of the support assembly. The new design further provides for easy assembly and disassembly of heating elements, a significant improvement over prior designs.

Solar Manufacturing, Inc., recognizes inventors Robert Wilson, Solar Manufacturing’s VP of Engineering, and Mark Hughes, Senior Design Engineer.

Copies of U.S. Patent No. 9,702,627 B2 may be obtained by visiting www.uspto.gov or click here for a pdf of the patent.

Vacuum Furnace Hot Zone Improvement Patent Awarded for Streamlined Manufacture Configuration Read More »

Component Repair Technologies Featured in Crain’s Cleveland Business Article: Heat Treat Furnace Highlighted

A recently article in Crain’s Cleveland Business news (click here for full article) featured Component Repair Technologies (CRT), an aerospace heat treating company that performs a wide variety of in-house aircraft engine repair processes including machining, flame spray applications, welding, heat treat, chrome and nickel plating, shot peening, nondestructive testing, visual and dimensional inspection, and acid and alkaline cleaning . The company works on a wide variety of parts from several different engine models.

The Crain’s article featured a photo of a large vertical vacuum furnace manufactured by Solar Manufacturing, Inc. The furnace was designed and built specifically to CRT requirements.

The furnace is critical for CRT’s daily operations and has logged more than four thousand cycles since being commissioned over five years ago. The unit is in use virtually 24 hours a day, seven days a week.  The furnace pictured has a working hot zone 84″ in diameter by 60″ high and will operate to 2400ºF in high vacuum conditions.  The furnace has a hearth capacity of 5,000 lbs. and includes a 300 HP motor fan and heat exchanger for rapid argon gas quenching at up to two atmospheres overpressure.  Under heating and in the vacuum mode, the furnace operates to the mid-10-5 Torr vacuum range — approximately the same vacuum level found on the surface of the moon.

Elevator hearth vacuum furnace at Component Repair Technologies, Mentor, Ohio
(Photo courtesy: Component Repair Technologies, Inc. )
Elevator hearth vacuum furnace at Component Repair Technologies, Mentor, Ohio

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