Slawomir Wozniak

Furnaces for Directionally Solidified and Single Crystal Castings

A leading aviation technology company will receive two new furnaces from a manufacturer of metal heat treatment solutions with North American locations. The furnaces will be used in the production of engine components, particularly directionally solidified and single crystal castings.

Sławomir Woźniak
CEO
SECO/WARWICK Group

SECO/WARWICK will provide a Vector vacuum furnace and a VIM JetCaster furnace with a capacity of 25 kg, enabling the melting of nickel and cobalt alloys at temperatures up to 1700℃ (3092°F) to the Chinese aviation manufacturer.

“The device ensures a low percentage of casting defects, both macro and microstructural, as well as a significant reduction of the directional solidification casting process compared to the classical process due to increased mold withdrawal speeds,” said Sławomir Woźniak, CEO of SECO/WARWICK Group.

The latest jet engines use advanced blades cast produced by single crystal technology. The control system meets the needs of precise processes: casting, temperature control, as well as comprehensive data collection.

The Vector vacuum furnace is designed for aging and solution heat treatment processes. It achieves a maximum temperature of 1400℃ (2552°F) with a uniformity of ±5℃ (9°F) and can handle components with a total mass of up to 800 kg. Due to a high level of vacuum (up to 10⁻³ Pa), processes take place without intergranular oxidation, resulting in a quality surface for the components.

Press release is available in its original form here.



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Aviation Industry Supplier Expands Vacuum Heat Treatment Capabilities

A company that supplies metal injection molded components for the aviation industry has expanded its production capabilities with a vacuum furnace. This solution will increase the capacity to provide hardening process services while meeting aviation standards required by the industry.

Sławomir Woźniak
President of the Management Board
SECO/WARWICK Group

The Vector® vacuum furnace will process materials using an additional argon hydrogen partial pressure system, providing heating at a high level: 2192˚F (1200˚C). This is SECO/WARWICK‘s second collaboration with the company, one of the largest manufacturers offering metal injection molding technology with manufacturing capabilities including vertical integration of finishing technologies such as nickel and trivalent chromium electroplating, vacuum heat treatment and seal hardening, as well as precision grinding and CNC machining with micron tolerances.

“This partner is a global brand which has shown their trust in us for the second time by ordering a vacuum furnace, which we will now be able to service locally and more comprehensively,” said Sławomir Woźniak, president of the management board, SECO/WARWICK Group.

The furnace’s pumping system enables vacuum processes to be carried out in medium and high ranges, thanks to the use of a very good pumping system, and incorporates three process gases: argon, nitrogen, and hydrogen.

Press release is available in its original form here.



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10 News chatter To Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 10 news items.


Equipment

  • Premier Furnace Specialists received orders for nine pieces of heat treating equipment to be delivered to a range of manufacturing operations, all of which are currently in various stages of completion and testing or delivery and installation.
  • A manufacturer in the composites industry recently received shipment of a cabinet oven from Gruenberg, an industrial oven and sterilizer manufacturer. The furnace will be used for curing composite parts under a vacuum.
  • A second nitriding system was installed by Nitrex to increase capacity at Balexco, an aluminum extrusion company in Bahrain focusing on increasing production capacity.

Company & Personnel

Greg Miller
National Business Manager
Superheat
  • Cognizant, a professional services company that helps clients modernize technology, announced intent to acquire Belcan, a global supplier of digital engineering services for multiple industries, including aerospace, defense, and automotive.
  • Greg Miller has joined Superheat as national business development manager for the United Kingdom and Ireland. Greg will continue to work from his base in Lanarkshire, Scotland, bringing experience in manufacturing and preventative maintenance, with a foundation in induction heating.

Kudos

  • On July 2, 2024, David Lynch celebrated 40 years with Induction Tooling, Inc. This milestone was accomplished by his commitment to excellence and consistent hard-work and dedication.
  • Superheat, an on-site heat treatment service provider based in New Lenos, IL, recently received two Industrial Safety Training Council (ISTC) Safety Achievement Awards: one for achieving three consecutive years with zero recordable injuries and another for celebrating five years without an OSHA lost workday case. Bret Cadenhead, regional HSE manager at Superheat, represented the company at the awards event in Beaumont, Texas.
  • StandardAero celebrates 60 years of providing service to Pratt & Whitney Canada’s PT6A turboprop across four overhaul locations worldwide. In 1964, Dallas Airmotive (acquired by the company in 2021) became the first independent MRO provider to enter into a turboprop agreement with Pratt & Whitney Canada.
  • Centorr Vacuum Industries celebrates its 70th year in business in the vacuum furnace industry. The company was founded in Somerville, MA, as Vacuum Industries in 1954, and Centorr Furnace Company in 1962 in Suncook. NH. The two companies merged in 1989 in their current facilities in Nashua, NH.
  • Sławomir Woźniak, CEO of the SECO/WARWICK Group, celebrates five years in the position, managing all three brands: SECO/WARWICK, Retech, and SECO/VACUUM.
  • StandardAero’s engine overhaul center in San Antonio, TX, has completed correlation of its first test cell for the CFM International LEAP-1B turbofan engine, as part of its introduction of LEAP-1A and LEAP-1B maintenance, repair and overhaul (MRO) capabilities.

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