Paulo

Tackling Failure Due to Stress Corrosion Cracking by Breaking “a Few Cardinal Rules”

 

Source: Paulo

 

The heat treating of constant tension bands used by automakers is a complex process, and the challenge posed to a leading heat treating company by a supplier of these bands was to determine how to reduce the risk of failure due to stress corrosion cracking.

“Improving the physical characteristics of metal components often requires fine-tuned treatments that bring them to the brink of destruction. It’s a quirk of metallurgy heat treaters contend with constantly.”

Solving the problem involved, as noted in this case study from Paulo, breaking “a few cardinal rules en route.”

 

Read more: “Case study: Unconventional Treatment Improves Quality of Constant Tension Bands”

Tackling Failure Due to Stress Corrosion Cracking by Breaking “a Few Cardinal Rules” Read More »

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Tom Spicer recently joined Gasbarre Industrial Furnace Systems (OEM of J.L. Becker brand equipment) as a Field Service Technician. Tom brings over 20 years of industry experience to the Plymouth, Michigan, company, having previously worked with OEMs assembling and servicing equipment and in maintenance at a commercial heat treat facility.
  • Changes at DANTE: The month of May saw the transition of Dan Londrico and Stefan Habean from intern to staff engineer. Charlie Li moved from Vice President to President of the company, and Lynn Ferguson became Emeritus. Edward Lee, a mechanical engineering student at The Ohio State University, joined the DANTE team as an intern.
  • Sławomir Woźniak has been appointed by the Supervisory Board at the SECO/WARWICK Group to the role of President of the Management Board. The new President has been appointed for the same period as the joint term of the new Management Board, which spans the next three full financial years.
  • Ajax TOCCO Magnethermic / Emmedi would like to congratulate Don Gibeaut on his election to Chairman of the North American Management Board of Directors (NAMB) for the International Tube Association (ITA). Don is the product manager for ATM’s Tubular Products Division.
  • A materials technology engineering group recently completed a partial acquisition of a provider of metal additive manufacturing (AM) services and advanced end-use components. Sandvik acquired a 30% stake in privately owned Beam IT, which supplies metal AM end components to demanding industries, including automotive, energy and aerospace, and holds several relevant quality certifications to serve these industries.
  • A new hot isostatic press (HIP) has been delivered and installed at Paulo’s Cleveland Division. The furnace was built by Quintus Technologies. The 30,000-sqft expansion to house the HIP vessel is complete and will provide the Cleveland Division room for additional expansion to support customer needs.
  • GE Additive recently announced that the company has made a significant investment in its electron beam melting (EBM) technology, with the purchase of an additional 17 A2X systems and 10 Spectra H systems. Avio Aero, a GE Aviation company, currently operates a fleet of 35 Arcam machines at its recently expanded site in Cameri, Italy. The additional EBM systems will be installed at GE Aviation and Avio Aero facilities in the US and Europe and will be used primarily for the production of titanium aluminide (TiAl) blades on the low-pressure turbine for the GE9X engine.
  • Metal Exchange Corporation (MEC), headquartered in St. Louis, MO, is forming a new joint venture with Novellini Industries Srl in Mantova, Italy. Called novALmec, the newly formed company will supply aluminum billet capacity to the European market.
  • An automotive supplier recently ordered a nitrocarburizing furnace for a new component line for a major carmaker. SECO/WARWICK commissioned the high-volume, horizontal retort furnaces, which will allow the customer to produce parts for North American suppliers. In addition to ferritic nitrocarburizing, the furnaces can provide clean, stress relief processing.
  • Four atmosphere controlled, aluminum coil annealing furnaces, which will be used to anneal automotive body stock and common alloy sheet coils, have been ordered by a leading U.S. aluminum producer from Consolidated Engineering Company.
  • A quench tank has been installed by Baker Furnace, a division of Thermal Product Solutions, for a supplier in the heat treatment industry. The customer had two quench tanks and three drop bottom furnaces and needed the third quench tank in order to optimize quench loads per day.
  • During the 2019 CCAI Annual Meeting in Hilton Head, South Carolina, the Chemical Coaters Association International held their annual awards ceremony to recognize the CCAI Chapter Users and Suppliers of the Year and announce the 2019 James F. & David J. Wright Lifetime Achievement Award recipient. The 2018-19 Chapter Award winners are: Central States Chapter – Frank Laster, A-1 Paint Powder and Sandblasting LLC and Ron Cudzilo, George Koch Sons LLC; Georgia Chapter – Wayne Pettyjohn, Georgia Power Company; Las Vegas Chapter – Tony Sclafani, AR Iron, LLC and Sercy Spears, TIGER Drylac, Inc. USA; Northern Illinois Chapter – Matt Ambrose, Henkel Corporation; Salt Lake City Chapter – Ginny Phommavongsay, Martin Door Mfg.; Southern California Chapter – Shivie Dhillon, Sundial Powder Coating, Tony Sclafani, AR Iron, LLC and Luis Hernandez, Coral Chemical Co.; Twin Cities Chapter – Mark Walsworth, Retired and Jim Henningsen, Troy Chemical; West Michigan Chapter – In memory of Herb Knape, Knape Industries Inc., and Jason Meekof, Industrial Metal Cleaning; and Wisconsin Chapter – Justin Jarmuz, Wacker Neuson Corp. and Matt Roeser, DuBois Chemical Co.
  • During the July 9th Collier County Board of County Commissioners meeting, Pelican Wire was named the Collier County ‘Business of the Month’ and was recognized by the Board for being a manufacturing leader in Collier County for over forty years.
  • On July 11th, Solar Atmospheres hosted 28 high school students enrolled in the Summer Engineering Institute (SEI) at Lehigh University. The group also included a few members of Lehigh University undergraduate students and staff. The SEI program, under the guidance of Director Dr. Laura Moyer, is a two-week residential program, running two sessions back to back. Students are nominated by faculty of local high schools, and the program specifically targets under-represented groups including girls, first-generation students, and students who might otherwise have limited opportunities to study in the fields of science, technology, engineering, and math (STEM).

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Thomas Persson recently joined Therma-Tron-X Inc. as their newest HTF (Heat Treat Furnace) sales engineer.
  • Chromalox has announced the opening of its new sales and operations office in Korea.
  • Thomas “Tucker” Hamling II was recently appointed to the position of sales manager with ZIRCAR Refractory Composites, Inc., responsible for domestic technical sales while also providing technical guidance to the company’s customers.
  • A definitive agreement has been reached between Tenaris S.A. and PAO TMK, a Russian company and manufacturer of steel pipe, to acquire 100% of the shares of PAO TMK’s wholly owned U.S. subsidiary IPSCO Tubulars, Inc.
  • Beaumont Machine has relocated to a new larger manufacturing facility, still in the Cincinnati area, to expand the machine line for components for new markets such as semiconductor materials processing and land-based power generation, particularly turbine blades.
  • The American Foundry Society is pleased to welcome Tom Dore as Technical Director. Formerly a vice president at AFS Corporate Member Alu-Bra Foundry, Dore has years of hands-on experience in foundry operations, including plant engineering, heat treating, sand casting, customer quality, and sales.
  • Mike Winkelmann, an industry veteran, has been appointed the new General Manager of the fast-growing Mechanical Services division of Plibrico Company, LLC.
  • Paulo recently announced three leadership changes to the Operations team. Kyle Moore has been promoted to Plant Manager of the St. Louis Division, Tim Mohr has been promoted to Director of Strategic Programs, and Tee Rassieur has been promoted to Vice President Operations.

 Equipment Chatter

  • A Tier 1 automotive manufacturer recently chose Can-Eng Furnaces International Ltd to design and commission a high-capacity, heat-treatment system, providing T-6 and T-7 processing capabilities for lightweight aluminum High Pressure Die Casting (HPDC) automotive components.
  • A medical device manufacturer required an oven to preheat an aluminum mold for a silicone part that was to be filled and cured in the next manufacturing step and contracted with Despatch. The company develops innovative products that improve patient outcomes by enabling minimally invasive surgery.
  • A company that requires the heat treating of automotive parts in baskets recently purchased the No. 1040, a 2200°F (1204°C), inert atmosphere pit furnace, from Grieve Corporation.

Kudos Chatter

  • Dr. Valery Rudnev, FASM IFHTSE Fellow, the Director of Science & Technology at Inductoheat Inc., was recently appointed this year’s speaker at the Woodside Lecture of the Detroit Chapter of ASM. The Woodside Lecture is named for William P. Woodside, the founder of ASM in Detroit (1913). Dr. Rudnev will be discussing “Recent Theoretical and Practical Novelties in Induction Heat Treatment.”
  • Saint-Gobain recently announced that Neha Dave, business manager of Specialty Materials at Saint-Gobain Ceramics & Plastics, has been named a 2019 STEP Ahead Emerging Leader by The Manufacturing Institute. Additionally, the institute is recognizing Silham El Kasmi, operational director for Saint-Gobain Crystals in France, as a 2019 STEP Ahead Award Honoree. Dave and El Kasmi were recently honored during an Awards Dinner Gala in Washington, D.C.
  • The world’s largest wind-turbine blade—351 feet (107 meters) long—has been manufactured by LM Wind Power in Cherbourg, France, as part of a GE Renewable Energy Haliade-X 12-MW offshore turbine. The blade is comprised of multiple thin layers of glass-and-carbon fibers with wood, fused together with resin.
  • In addition, the largest rotary tilting furnace in the world has been manufactured and supplied by GHI Smart Furnaces, in a project subsidized by the Basque Government in which the company has worked together with Befesa and Tecnalia. This is the second time the company has reached a world record.

  • Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

15 Quick Heat Treat News Items to Keep You Current Read More »

A Dozen & a Half Quick Heat Treat News Items to Keep You Current

A Dozen & a Half Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Dustin Lawhon was recently promoted to Regional Sales Manager at Paulo, responsible for establishing relationships with new customers in the Great Lakes Region.
  • A manufacturer of metal components for the automotive industry recently inaugurated its new plant in San Luis Potosí, Mexico. Gestamp‘s new plant for manufacturing chassis parts will be equipped with state-of-the-art machinery for hot stamping and hydroforming, among other technologies.
  • A large oil pipeline project in South America will have its nickel-based, flat-rolled products supplied by Allegheny Technologies Incorporated (ATI), with shipments beginning in second quarter 2019 and scheduled to be completed by year-end.
  • A company providing machine safeguarding solutions announced that it has launched a new Combustion Safety division that provides turnkey solutions for organizations that use thermal processes in their operations. Rockford Systems LLC‘s new expanded division will be led by Robert Sanderson P.E. who has been appointed to the position of Director of Business Development.
  • A mutual cooperation has been declared for the realization of a revolutionary concept for a significantly CO2-reduced steel production, commonly developed by two companies: Tenova–a company of the Techint Group specialized in innovative solutions for the metals and mining industries–and Salzgitter AG– among the leaders in innovative and sustainable steel and technology products. The name of the concept is SALCOS (SAlzgitter Low CO2 Steelmaking) and its aim is to undergo a stepwise transformation process of the integrated steelmaking route, moving from carbon-intensive steel production based on Blast-Furnaces towards a Direct Reduction and Electric Arc Furnace route, including the flexible incremental utilization of hydrogen. This concept is capable of reducing CO2 emissions up to 95% with respect to the entire steel production route.
  • Vacuum heat treating has been added to Paulo’s Monterrey Division plant which has been focusing on stress relieving and ferritic nitrocarburizing since startup. Since startup processing has been focused on stress relieving and ferritic nitrocarburizing.  Adding vacuum equipment is the first step to expanding critical aerospace brazing to include both argon and nitrogen quenching.  The working zone measures 48”x48”x48” with a 3500lb capacity and a maximum temperature of 2400F. The installation will include tempering and testing equipment to support both annealing and hardening processes for a variety of materials.
  • Timothy J. Harris will join ATI as Senior Vice President, Chief Digital and Information Officer, effective May 6, 2019.
  • A Cleveland-based distributor of heat treat furnaces, pumps, and products, Mountain Rep, has partnered with RÜBIG, an Austrian industrial furnace manufacturer.
  • Andrew Yazot will move from his position as International Sales Manager for Ipsen to Midwest Regional Sales Owner, effective immediately. In this position Yazot covers nine states in the Midwest, replacing former Midwest Regional Sales Owner Matt Clinite, who was promoted to Ipsen Customer Service Sales Manager last month. Yazot, who joined the company in 2009, holds a degree in mechanical engineering and has worked in technical sales for more than two decades.

Equipment Chatter

  • A 2200°F (1200°C) crucible furnace was shipped to a company in the energy industry by Lindberg/MPH. The crucible furnace may be used for a number of applications and processes, including annealing, ashing, carbon firing, ceramic firing, hardening, melting, metalizing, normalizing, sintering, solution treating, and stress relieving.
  • A southeastern US manufacturer of various items used in the production of heavy equipment and transportation devices has purchased a dual chamber heat treating furnace from L&L Special Furnace Co, Inc. The furnace will be used to heat treat the tooling used to manufacture these items.
  • A cooling chamber is currently being used for cooling oven trucks of steel parts at the customer’s facility. The No. 807 was supplied by Grieve Corporation.
  • A manufacturer in the composite industry has purchased a natural gas-fired heavy duty walk-in furnace from Wisconsin Oven Corporation.

Kudos Chatter

  • An aerospace maintenance and heat treatment manufacturer based in Elizabeth, Indiana, has launched a new website in order to reach clients across the U.S. and internationally. SAS-INC. is made up of Simpson Alloy Services Inc. and Simpson Aerospace Services.
  • GE Aviation was selected by Aviation Week & Space Technology as a winner of the 62nd annual Laureate Awards, honoring extraordinary achievements in aerospace.
  • PhoenixTM Ltd has been accredited in accordance with recognized International Standards ISO/IEC 17025:2017, general requirements for competence in testing or calibration laboratories.
  • Aleris has been recognized for the second consecutive year with the accredited supplier award by Airbus at a Supply Chain and Quality Improvement Program (SQIP) event in Toulouse, France.
  • Cambridge Heat Treating Inc. CFO Cheryl Mortimer is the recipient of the Women Entrepreneurship Fund and was recognized at an event with Ontario MP Bryan May. Cambridge Heat Treatment Inc. was selected to receive a contribution of up to $100,000 through the WEF program.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

 

A Dozen & a Half Quick Heat Treat News Items to Keep You Current Read More »

HIP Capabilities Expand at Heat Treating Facility

A company that specializes in the design, manufacture, installation, and support of high-pressure solutions recently supplied a Hot Isostatic Press (HIP) to a leading heat treating equipment manufacturer.

Scott Herzing, Paulo Vice President Engineering

Paulo will add hot isostatic pressing to its thermal processing services with the HIP acquisition from Quintus Technologies, which is headquartered in Västerås, Sweden. The press, model QIH 122 M URC®, is equipped with Quintus’ proprietary uniform rapid cooling (URC), a feature that improves material properties in additive manufacturing and investment casting.

“We see the market for HIP expanding, with a large part attributed to additive manufacturing,” said Scott Herzing, Paulo Vice President Engineering. “We have the leading material knowledge and process expertise to help our customers in this area. The ability to combine HIP and heat treatment will allow us to offer one-stop-shop thermal processing solutions, with faster turnaround times.”

The HIP, which operates at a maximum temperature of 2,552°F (1,400°C) and a maximum pressure of 30,000 psi (2,070 bar), will be installed in Paulo’s recently expanded Cleveland Division in Willoughby, Ohio, which provides brazing and vacuum heat treatment services.

Jan Söderström, CEO of Quintus Technologies

Paulo and Quintus Technologies have also entered into a marketing agreement where the two companies will partner in educating the industry on the use of the HPHT process.

“Paulo was very intrigued by our ability to offer a complete partnership: the system itself, the Quintus Care program including application support, and the marketing agreement,” said Jan Söderström, CEO of Quintus Technologies. “With this partnership, they see the possibility to enter the market in the best possible way.”

“Working with a market-leading company like Quintus is a good fit for Paulo,” says Herzing. “This partnership will allow us to continue to do what we have always done, help our customers succeed.”

 

HIP Capabilities Expand at Heat Treating Facility Read More »

Combining Strength, Ductility in Alloys Using Enhanced Property Treatments

 

Source: Paulo

 

One of the rules in metallurgy is: “As strength increases, ductility decreases.”

What if it were possible to combine both strength and ductility in the same material? This is the challenge that a team of metallurgists took on at a leading heat treating company located in Willoughby, Ohio, starting with tests that compared enhanced property 4140 steel to vacuum arc re-melted (VAR) 4340 steel.

When all was said and done, Paulo Heat Treating, Brazing and Metal Finishing “developed a family of enhanced property processes that allow manufacturers to replace costly high-performance materials with much more cost effective 4140 steel.”

“Manufacturers could save time and money if lower-cost materials like 4140 exhibited the enhanced mechanical properties of VAR 4340 or other similar alloys.

It motivated us to develop a family of processes that would overcome one of metallurgy’s general rules: As strength increases, ductility decreases. Our goal was to enhance both strength and ductility, and we developed treatments featuring both gas and oil quenches to do it.” ~ Paulo

Here is just a peek at the results:

Enhanced gas quench thermal process SAE 4140 comparison
The chart above compares a sample 4140 part treated this way versus a conventionally heat treated 4140 part and a VAR 4340 part.

 

Read more: “Enhanced Property Treatments: Ordinary Alloys Punch Above Their Weight”

 

Combining Strength, Ductility in Alloys Using Enhanced Property Treatments Read More »

Heat Treaters, First Article Inspection, and AS9102 Compliance

 

Source: Paulo

 

Aerospace, automotive, medical and all other industries require FAI — first article inspection, the systematic inspection of new parts to ensure they’ll perform as designed. This includes parts that are subject to heat treatment, which adheres to its own process-specific set of FAI requirements.  This week’s Technical Tuesday feature provides an examination of the exhaustive FAI documentation process for heat treatment of aerospace parts and why it’s so critical.

“Heat treatment almost always distorts parts—it’s the price that comes with enhancing mechanical properties. First article inspections help heat treaters and customers determine whether specified processes will result in acceptable amounts of distortion or if design, material, manufacturing and processing specs need to change.” ~ Paulo

 

 

Read more: “First Article Inspections and AS9102 Compliance: How Heat Treaters Fit In”

Heat Treaters, First Article Inspection, and AS9102 Compliance Read More »

10 Quick Heat Treat News Items to Keep You Current

10 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • A Berwick, Pennsylvania, machining company which offers heat treating among its services was recently acquired by precision machining provider DPMS, based in Santa Clara, California. K-Fab Inc. operates a 22,000-sq.-ft. precision machine shop that manufactures parts for the aerospace, defense, and semiconductor sectors.
  • GKN Powder Metallurgy recently announced a strategic collaboration with HP Inc, becoming the first to deploy the just-launched HP Metal Jet, a groundbreaking binder jetting technology, into its factories to produce functional metal parts for auto and industrial leaders, including Volkswagen and Wilo, and for companies around the world.
  • Joshua Farrell recently took over the Operations Manager position at Mid-South Metallurgical, based in Murfreesboro, Tennessee.

Equipment Chatter

  • California-based Delta H Technologies, LLC, recently delivered a commissioned dual chamber aerospace heat treating system — the largest and most advanced to date — to a leading U.S. military aircraft manufacturer. Both chambers are certified for heating parts up to 1200°F and capable of solution heat treating, aging, annealing aluminum, stress relieving titanium and ferrous castings, weldments, and aging of PH stainless steel.
  • An auto parts manufacturer recently received shipment of a customized oxidation nitriding furnace, manufactured by JGEF Furnace, a vacuum heat treating  equipment supplier with U.S. offices in San Francisco, California. The pit furnace, which has useful dimensions of 43.3 inches (1,100 mm) in diameter x 70.9 inches (1,800 mm) high, has a maximum temperature rating of 1292°F (700°C). The goal for this project was to represent an advanced solution for metallic parts. The furnace includes an advanced oxidation system that ensures the workpieces are preheated in a controlled oxidizing atmosphere and guarantees corrosion resistance, which in turn facilitates nitrogen uptake and growth of the nitride compound layer.
  • A large capacity fastener hardening furnace system has been commissioned by a tier one automotive supplier based in Detroit, Michigan. CAN-ENG Furnaces International Ltd has been contracted to design and commission the system for the company, which offers heat treating among its services.
  • A large capacity SECO/Warwick vacuum furnace was delivered to U.K.-based Wallwork Heat Treatment company just before Christmas.

Kudos Chatter

  • America Makes recently announced the awardees of a Directed Project Opportunity on advancing additive manufacturing (AM) post-processing techniques (AAPT), funded by the Air Force Research Laboratory (AFRL), Materials and Manufacturing Directorate, Manufacturing and Industrial Base Technology Division. Awardee #1 is Arizona State University, in conjunction with Quintus Technologies; Phoenix Heat Treating, Inc.; and Phoenix Analysis & Design Technologies, Inc. Awardee #2 is ASTM International Additive Manufacturing Center of Excellence (AM CoE), a collaborative, which includes ASTM International, Auburn University, EWI, the National Aeronautics and Space Administration (NASA), Wichita State University – National Institute for Aviation Research (NIAR), in conjunction with Quintus Technologies, Carpenter Technologies Corporation, Aerojet Rocketdyne, Rolls Royce Corporation, Honeywell Aerospace, GE Aviation, and Raytheon.
  • Paulo recently announced the recent addition of the St. Louis Division to the approved heat treat sources list for General Motors High-Pressure Die Casting Die Insert Material. The approval list references AWQ49658 which includes the heat treatment specifications for Hot Work Tool Steels for GM High-Pressure Die Casting applications.  The St. Louis Division joins Paulo’s Nashville plant on the approval list, which includes only seven approved locations in the US. AWQ49657 covers approved material providers, heat treaters, and testing labs. Paulo is the only US source with two facilities on the list.
  • Nominations are open for the ASM HTS/Surface Combustion Emerging Leader Award, which recognizes an outstanding early-to-midcareer heat treating professional whose accomplishments exhibit exceptional achievements in the heat treating industry. The award was created in recognition of Surface Combustion’s 100-year anniversary in 2015. The winning young professional will best exemplify the ethics, education, ingenuity, and future leadership of our industry. Deadline for the nomination is February 1, 2019. Past winners include Olga Rowan of Caterpillar in 2015 and Lee Rothleutner of Timken in 2017. For nomination rules and forms, visit the Heat Treating Society website at hts.asminternational.org and click on Membership & Networking and Society Awards.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

10 Quick Heat Treat News Items to Keep You Current Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Mike Paponetti recently accepted the position of Sales Manager at Solar Atmospheres South Carolina. Prior to accepting this position, Mike was the Regional Sales Manager at Solar’s Hermitage, Pennsylvania, facility.
  • Alliance Steel LLC has announced plans to relocate the company from the northwest suburbs of Chicago, Illinois, to Gary, Indiana, where a new plant will allow the company to consolidate its multi-structure facility into a single-structure facility.
  • William M. Brown, Harris Corporation Chairman, President, and CEO, has been named chairman of the Aerospace Industries Association (AIA) Board of Governors for 2019. He succeeds outgoing AIA Chairman Tom Kennedy, chairman and CEO of Raytheon.
  • A new 107000-square-foot facility will focus on additive manufacturing, advanced composites, assembly, and industry 4.0 processes for aerospace design and manufacturing. GKN Aerospace’s new Global Technology Centre in Bristol, United Kingdom, has received support through the UK Governments Aerospace Technology Institute.
  • A provider of heat treatments and specialist thermal processing services held an official opening ceremony last week at its brand new facility on the Advanced Manufacturing Park (AMP), Rotherham, Yorkshire. Bodycote‘s new advanced heat treatment center, now fully operational and supporting customer requirements, offers a range of heat treatment services and has been established to support the aerospace and power generation markets in the UK and Europe.
  • An Iowa-based foundry recently sold its operating assets to its Galesburg, Illinois-based sister company, Aluminum Castings Company, an aluminum sand castings foundry. The transition will include the relocation of the ALCAST Midwest Works LLC‘s heat treating and grinding operations back to the Fairfield facility from their Clarence, Missouri, facility.
  • A supplier of live tooling for the North American machine tool industry, Prospect Heights, Illinois-based Heimatec Inc., has become part of a new corporation, Platinum Tooling Technologies Inc.
  • German car maker Porsche AG and Schuler, Inc., a Canton, MI-based provider of metalforming technologies and products announced plans to build an innovative press shop together for the car factory of the future. The objective of Schuler and Porsche’s joint venture is to create a so-called Smart Press Shop as part of a networked Industry 4.0 approach. The new press shop’s pioneering technologies will enable the highly flexible production of complex car body parts; whereby the focus will be on aluminum body panels and small batch production.
  • Constellium contracted with Tri-Arrows Aluminum Holding Inc. (TAAH) for the supply of cold coils from its Logan plant in Kentucky for up to five years as part of its agreement with UACJ Corporation and TAAH, its U.S. subsidiary, to acquire TAAH’s 49% stake in Constellium-UACJ ABS, LLC. Constellium’s plant in Muscle Shoals, Alabama, will continue to ramp-up its Auto Body Sheet substrate capability to gradually become Bowling Green’s sole supplier of cold coils.

Equipment Chatter

  •  A Japanese customer has placed an order with EBNER to expand an existing HICON/H2® bell annealer facility. The facility, which spheroidizes and recrystallizes coils of steel strip, will be upgraded with two additional gas-fired heating bells.
  • A natural gas-fired conveyor oven was shipped to a supplier of the oil and gas industry by Wisconsin Oven Corporation. This conveyor oven will be used for the preheating and powder coating of couplings. This conveyor oven has sufficient capability to heat 1,000 pounds per hour of steel parts from 70° F to 1000° F. In addition, Wisconsin Oven Corporation announced the shipment of a natural gas-fired conveyor oven to a leader in the forging industry. This conveyor oven will be used as a preheating oven for aluminum billets.
  • A Gruenberg truck-in-oven was recently shipped to the oil and gas industry by Thermal Product Solutions. The truck in oven will be used to test parts used for downhole drilling.

Kudos Chatter

  • Alloy Engineering Company, an industry leader in the design and manufacture of alloy equipment for high-temperature and corrosive industrial applications, celebrated its 75th anniversary in the month of November. The Berea, Ohio, company’s equipment is used for both commercial and in-house heat treating, and for processes such as annealing, hardening, carbo-nitriding, carburizing, nitriding, tempering, brazing, and sintering.

    SMS Group has won the German Design Award in 2018.
  • Paulo is celebrating its milestone 75th year in business. The company was founded in 1943 in St. Louis, conceived originally as Paulo Products Company was originally conceived as a manufacturer with heat treatment provided as a secondary service. Helping customers succeed by offering thermal processing solutions is where the company excelled. Founders husband and wife Ben and Pauline Rassieur had previously worked for Central Mine Equipment Company. Pauline, after whom Paulo is named, was one of the first women to earn an engineering degree from the University of Missouri.
  • SMS Group has won the German Design Award 2019 in the category “Industry” for the additively manufactured 3D spray header. The component for which plant and mechanical engineering company SMS group has received the German Design Award 2019 in the category “Industry” is a spray head used to cool dies in forging presses.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sector to the editor at editor@heattreattoday.com.

15 Quick Heat Treat News Items to Keep You Current Read More »

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Ashleigh Walters, president of Onex, Inc., recently participated in Penn State’s 2018 Fall Engineering Speaker Series, addressing how leadership can create impact through focusing on teamwork, creativity, improved processes, and mission.
  • Wallwork Heat Treatment’s Richard Burslem recently received the Meritorious Service to Heat Treatment Industry Award at the annual Surface Engineering and Heat Treatments Awards, presented on October 12th at the Radisson Blu in Manchester by Alan Hick, the secretary of the Contract Heat Treatment Association (CHTA).
  • A high tech provider of vacuum solutions for multiple markets recently opened a new 27,000-sq ft building in Nashua, New Hampshire, to house the company’s North American headquarters for administration, sales, product management, marketing and customer care. Pfeiffer Vacuum will convert the former 24,000 square foot administration building into a Service Center of Excellence, bringing together under one roof all service activities for the major part of the Pfeiffer Vacuum product portfolio.
  • A mobile heating station where ceramic components can be heated uniformly to 400ºC has been introduced by StrikoWestofen, allowing the components of dosing furnaces to be heated up on site.
  • StandardAero recently extended its long-running relationship with leading aviation services provider Dumont Group, LLC, through a follow-on contract for Pratt & Whitney Canada (P&WC) JT15D-5R engine overhauls.
  • Novelis Inc. recently made several newsworthy announcements: 1) The company announced that it expects its new $300 million automotive aluminum sheet manufacturing plant in Guthrie, Kentucky, to be in production in mid-2020 where it will operate heat treatment and pre-treatment lines that prepare aluminum for use in vehicle parts. 2) Novelis has agreed to partner with Impression Technologies to explore innovative ways to increase the broader adoption of aluminum through the hot stamping process. Impression Technologies has the exclusive rights to Hot Form Quench (HFQ®), a unique technology used to design and manufacture components using ultra high-strength aluminum for the high volume automotive and transport markets. 3) Finally, the company unveiled plans to establish a global network of Customer Solution Centers (CSCs) to accelerate collaborative innovation between Novelis and automakers for the next generation of vehicle design.

Equipment Chatter

  • Ipsen USA recently posted a record month of sales with orders for nine TITAN® vacuum furnaces to be shipped for use in a variety of applications for companies in aerospace, automotive and commercial heat-treating industries. In addition,  Ipsen also sold seven custom units, including MetalMaster®, TurboTreater® and vacuum aluminum brazing furnaces.
  • A Hot Isostatic Press from Quintus Technologies has been purchased by Paulo to be installed in the Cleveland Division’s recent expansion and primarily support densification and heat treatment of investment castings and additively manufactured parts.
  • GE Additive and GE Aviation recently announced that the Federal Aviation Administration (FAA) has given ‘change in design’ approval to replace a conventionally manufactured power door opening system (PDOS) bracket, used on GE Aviation’s GEnx-2B commercial airline engines that power the Boeing 747-8, with an additively manufactured bracket.
  • An order for a complete walking hearth furnace plant has been received by ANDRITZ Group from Deutsche Edelstahlwerke Specialty Steel GmbH & Co. KG, Germany, for its facility in Witten, Germany. Production is scheduled to start in the second quarter of 2020.
  • The expansion agreement for an existing bell annealer facility is expected to begin production next month. Guang Xi Zheng Run New Material Technology Co., Ltd. placed an order with EBNER® for the expansion this summer. The agreement includes three HICON® workbases employing 100 % argon as a process atmosphere, two heating bells, and one cooling bell.

Kudos Chatter

  • Solar Atmospheres – Greenville, SC, announces that it has been awarded Nadcap 18-month Merit status for Heat Treating, Brazing and Carburizing. We are extremely pleased PRI has recognized our corporate commitment to quality. Achieving 18-month merit has been a goal set by Solar’s employees since opening its doors in 2015. The adherence to strict specification requirements, flawless process execution, and a daily commitment to quality processing is evident among all employees of Solar Atmospheres. The Solar Atmospheres Greenville facility has held Nadcap accreditation since 2015.
  • Meron Medical, LLC, announces the successful transition to ISO 13485:2016. Safety and quality are non-negotiables in the medical devices industry. Regulatory requirements are increasingly stringent throughout every step of a product’s life cycle, including service and delivery. With greater attention on the organization’s ability to meet applicable customer and regulatory requirements, ISO 13485:2016 focuses on the entire supply chain of the medical device industry, with added emphasis on risk management.

 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

A Baker’s Dozen Quick Heat Treat News Items to Keep You Current Read More »

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