Nucor Corporation

16 Quick Heat Treat News Chatter Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel & Company Chatter

  • Global aluminum producer Constellium SE recently announced that its casting and rolling operations in Singen, Germany, will offer ASI-certified aluminum rolled solutions, having been granted the chain of custody certification by the Aluminium Stewardship Initiative (ASI).
  • An insulated metal panel manufacturing company was recently acquired by Nucor Corporation. TrueCore LLC, with a facility in Laurens, South Carolina, produces insulated metal panels serving the cold storage market, with future plans for additional commercial and industrial applications.
  • Michael K. Smith has joined Magnetic Specialties, Inc., as the company’s business development manager.
  • Leon J. Topalian and John H. Walker have been elected by the board of directors of Nucor Corporation as a director and non-executive chairman, respectively. Topalian is the president and COO of Nucor and will become the CEO on January 1, 2020. Walker, who has more than 35 years of experience in metal-related manufacturing and fabricating industries, has served as a member of Nucor’s Board of Directors since 2008 and as lead director since 2017.
  • Don P. Newman will join Allegheny Technologies Incorporated as senior vice president, finance and chief financial officer, effective January 6, 2020. Newman succeeds Pat DeCourcy, who will remain as senior vice president and special advisor to the CEO until his retirement on March 31, 2020, after a 31-year career with the company.
  • Mike Otero has been appointed chief operating officer of Braidy Industries, effective January 6, 2020.
  • GFG Alliance, owned by British commodities tycoon Sanjeev Gupta, recently reached an agreement to purchase the Duffel aluminum plant in Belgium from Novelis.
  • James K. Kamsickas has recently been elected president and CEO of Dana Incorporated. The board of directors elected Kamsickas to the additional post of chairman of the board. In addition, Keith E. Wandell, who has served on Dana’s board since July 2008 and as non-executive chairman since September 2016, will continue on the board as lead independent director.
  • The acquisition of Essar Steel India Ltd (ESIL) has reached completion. ArcelorMittal in a joint venture with Nippon Steel Corp. completed the acquisition. The venture, hereby called ArcelorMittal Nippon Steel India Ltd. (AM/NS India) will own and operate ESIL.
  • To support rapid growth within their mechanical testing department, Solar Atmospheres of Western Pennsylvania has recently invested in a new Haas ST-10 CNC lathe.
  • A new special walk-in oven, No. 942, from Grieve Corporation, is currently being used for curing epoxy at the customer’s facility.
  • An Ecomelt-PS150 melting furnace and two tiltable holding and casting furnaces have been supplied to Otto Fuchs KG and installed in the company’s Meinerzhagen casthouse by Hertwich Engineering, a company of SMS group.
  • A new rotary furnace for recycling aluminum scrap was recently started at the Villadangos, Spain, facility of Latem Aluminium. The new 30-ton furnace was designed by GHI Smart Furnaces.
  • Process Cooling Systems Inc was recently chosen along with 15 other companies to receive the Sixteenth Annual Team Massachusetts Economic Impact Award. MassEcon, the state’s private sector partner in promoting business growth in Massachusetts, recognized the sixteen companies for their outstanding contributions to the Massachusetts economy. The companies were selected on the basis of job growth, facility expansion, investment, and community involvement since January 1, 2018. The winners were honored at a luncheon on November 26, 2019.

    Paulo announces that three of its facilities have been awarded Gulfstream approval
  • Paulo announces that three of its facilities have been awarded Gulfstream approval following on-site audits in St. Louis, Cleveland, and Kansas City. The scope of the approval encompasses several Gulfstream specifications for various materials and processes. Paulo is approved for GAMPS 5101, 5102, 5103, 5104, 5105. Paulo’s Cleveland facility was also approved for hot isostatic pressing and furnace brazing.
  • LAI International marks its 40-year anniversary as a global leader in advanced manufacturing technologies for the aerospace, defense, medical, and industrial sectors. Founded in 1979 as a regional contract manufacturer specializing in laser welding and laser heat-treating processes, the company expanded its capabilities with proprietary waterjet machining, laser drilling, and additive manufacturing capabilities. Over the years, LAI has manufactured highly engineered components for some of the world’s leading innovators, including Lockheed Martin, Northrup Grumman, and GE.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to editor@heattreattoday.com

16 Quick Heat Treat News Chatter Items to Keep You Current Read More »

20 Quick Heat Treat News Chatter Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel & Company Chatter

  • Bharat Forge America Inc. will build an aluminum forging plant to manufacture automobile components in Sanford, North Carolina.
  • Ipsen USA recently announced the completion of an initiative to expand aftermarket services across the United States and Canada. Five regional sales engineers (RSEs) were hired over the last six months to assist customers with replacement parts, retrofits, upgrades, service, and technical support for any brand of atmosphere or vacuum heat-treating system.
  • An industrial heating technology company, Kanthal, recently launched an additive manufacturing service that will produce heating elements and components, as well as developing a new iron-chromium-aluminum alloy called Kanthal AM100.
  • GKN Aerospace has been selected as a key supplier on the new Gulfstream G700 business jet. The company is using its expertise in the design and manufacture of business jet empennages and thermoplastic components on the advanced aircraft. The rudder and elevators that are part of the empennage, as well as the floorboards, feature the latest thermoplastic technology. GKN Aerospace also produces the bonded fuselage panels for the new fuselage.
  • A ribbon-cutting ceremony recently marked the opening the new corporate headquarters and manufacturing facility of Process Cooling Systems, Inc. in Massachusetts.
  • Gasbarre Thermal Processing Systems recently partnered with Humberto Bastidas from Thermal Technic Furnace Solutions.  Gasbarre will be working with Humberto and his team to launch a Spanish version of Gasbarre.com in the coming weeks and will assist with other marketing efforts in that region.
  • A manufacturer of products from carbon recently provided large, custom Sigrabond Performance CFC fixtures to a North American aerospace company. By replacing the current alloy fixture with the new CFC fixtures from SGL Carbon, the customer increased part/fixture weight ratio from 62/38 to 87/13.
  • Two electrically heated multi-zone curing ovens were recently shipped to the composites industry by Wisconsin Oven for the purpose of curing carbon fiber threads.
  • A Model FB1046 floor-standing box furnace has been shipped by L&L Special Furnace Co, Inc., to a worldwide leader of high tech aerospace and associated components located in the Southeastern United States. The furnace will be used for processing aerospace parts and various thermal applications.
  • Danieli Olivotto Ferrè recently started up a tube roller hearth annealing furnace at Tenaris Tamsa, in Veracruz, part of one of the world’s largest manufacturers of steel pipe for the energy and automotive industries. The furnace is designed to treat steel tubes coming from cold or hot processing with a maximum throughput of 5 tons/h. The flexible furnace is able to perform different heat-treatment cycles, including normalizing, annealing, tempering and stress relieving. In addition, Danieli has been selected to supply the new electric arc furnace (EAF) melt shop and plate-/steckel-mill, as well as an electrical and automation package provided by Danieli Automation, for Nucor Corporation and its new greenfield plate steel mill complex in Brandenburg, Kentucky.
  • Dana Incorporated announced the expansion of a joint engineering agreement with Fendt, a worldwide brand of AGCO.  Over the past three years, the companies have co-developed advanced Spicer® 980 independent suspended axles for the new Fendt 900 Vario series of large tractors.
  • Allegheny Technologies Incorporated announced it signed another 1-year agreement to extend and expand carbon steel hot-rolling conversion services for NLMK USA at its world-class hot rolling and processing facility, or HRPF, located in Brackenridge, Pennsylvania.
  • A global leading stainless steel manufacturer with headquarters in Spain, Acerinox, S.A., has reached an agreement for the acquisition from Lindsay Goldberg Vogel GmbH and Falcon Metals BV. of VDM Metals Holding GmbH, with headquarters in Germany and leading producer of specialty alloys.
  • A vacuum furnace for processing additive manufactured parts has been shipped to a large science and technology laboratory by Solar Manufacturing. The lab requires the furnace to further research and development work.
  • Through its subsidiary, Tenova Goodfellow Inc., Canada, Tenova installed and commissioned a peak shaver at VINA Kyoei Steel, Vietnam, providing continuous improvement for melt shop operations.
  • A Ph.D. student at the University of Strathclyde in Glasgow, Scotland, Lewis Print is the inaugural winner of an international student award in industrial heating, the Kanthal® Student Award, presented by industrial heating technology company Kanthal. The award has been made for his work on the development of new technology for the production of silicon carbide (SiC) heating elements used in high-temperature industrial processes operating in the range 2012°F-2912°F (1100°C-1600°C).
  • At the October fall meeting in Vancouver, Canada, the Metal Treating Institute (MTI) recognized Mary Springer from Thermtech in Waukesha, Wisconsin, with the Heritage Award. The Heritage Award is MTI’s most prestigious award.
  • The Center for Materials Processing Data (CMPD) recently announced three organizations have committed to the Center’s inaugural Industry Member class: Pratt & Whitney (a founding industry member), MTS Systems Corporation, and Weber Metals. This commitment, operating to solidify its formation, has allowed CMPD to greenlight a pilot project focused on the material flow behavior as a function of temperature, strain rate, composition, and prior microstructure processing.
  • Pelican Wire was named the winner of the 25th annual Southwest Florida Blue Chip Community Business Award at this year’s luncheon and awards ceremony. Chosen by an independent panel of judges, the criteria are centered around overcoming adversity to achieve success.
  • ASB Industries, Barberton, Ohio, announced that Charles Kay, ASB vice president, was recognized as an ASM Fellow at the annual ASM Awards Banquet in October. The award citation states, “For global technical leadership in innovative thermal spray technologies, mentoring thermal spray practitioners, and sustained dedicated volunteer service to the thermal spray community.”

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to editor@heattreattoday.com

20 Quick Heat Treat News Chatter Items to Keep You Current Read More »

Nucor Contracts Quenching Unit, Caster for Kentucky Plate Mill Facility

A company that provides construction and mechanical engineering for the steel and nonferrous metals industry was recently selected for the supply of new equipment for a new plate mill facility, including a quenching unit, a single-strand caster, and other key elements of the production chain.

Nucor Corporation selected The SMS Group to design and produce the single-strand caster for ultra-wide and thick slabs for an annual capacity of 1.45 million tons (1.6 million short tons) at Nucor’s new plate mill facility in Brandenburg, Kentucky. The new casting machine is expected to be one of the largest casters worldwide.

Johnny Jacobs, vice president and general manager of Nucor Brandenburg

“SMS group and Nucor make a good team, and the caster will be essential to the success of our new plate mill facility,” said Johnny Jacobs, vice president and general manager of Nucor Brandenburg.

Incorporated in the project are several special technological features, including robotic applications on the casting platform and an HD mold with fiber optics and electromagnetic stirring, as well as a customized roller apron, a quenching unit, and a second cutting line.

 

Main photo caption: (L-R) Keith Watson, SMS Group vice president; Burkhard Dahmen, SMS Group GmbH president and CEO; John Ferriola, Nucor chairman and CEO; Leon Topalian, Nucor president and COO

Nucor Contracts Quenching Unit, Caster for Kentucky Plate Mill Facility Read More »

A Dozen Quick Heat Treat News Items to Keep You Current

A Dozen Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Recent changes in leadership at Nucor Corporation include the following: Retired U.S. Army Lieutenant General Nadja Y. West has been elected to join the board of directors, effective immediately. General West retired earlier this year after 37 years with the U.S. Army. In addition, John J. Ferriola will retire as chairman and CEO on December 31, 2019; the board of directors elected Leon J. Topalian to be president and COO, effective September 5, 2019, and to succeed Mr. Ferriola as CEO on January 1, 2020.
  • StandardAero has acquired Safe Aviation Solutions (including Safe Fuel, Accel, and B&E ACR), formerly the MRO services subsidiary of the B&E Group, which will continue to expand StandardAero’s Components, Helicopters & Accessories (CH&A) division and its portfolio of MRO and component repair services.
  • Dana Incorporated announced the acquisition of Nordresa Motors, Inc., a prominent integration and application engineering expert for the development and commercialization of electric powertrains for commercial vehicles.
  • Central Machine & Tool, a manufacturer and global distributor of quick connect/disconnect couplings, castings, clamps and bandings and provider of heat treating, fabrication, machining, and injection molding services, will now be known as PT World Headquarters. The launch of the new branding and signage included employees, staff, and guests. Matt Parrish, president, and Amy Parrish, vice-president of corporate communications, spoke about the new branding and the direction of the Enid, Oklahoma, company.
  • Allison Transmission Holdings Inc., a global manufacturer of medium- and heavy-duty fully automatic transmissions, announced that it has acquired the assets and certain liabilities of Walker Die Casting located in Lewisburg, Tennessee, and C&R Tool and Engineering located in Muscle Shoals, Alabama. Walker produces aluminum castings and has been a supplier to Allison for 20 years. Allison is committed to continuing the 60-year-old company’s legacy. C&R Tool and Engineering is a leading supplier of metalworking tools for use at Walker and other companies.
  • Constellium N.V., Amsterdam, announces that it will be the primary supplier of aluminum auto body sheet for the new Mercedes-Benz CLS model, which entered the market in March 2018.
  • A company operating in the nuclear sector recently purchased an advanced heat treatment vacuum furnace with a maximum temperature of 2408°F (1320°C) from TAV Vacuum Furnaces Spa.
  • A prominent aerospace equipment manufacturer is working with SECO/VACUUM Technologies (SVT) to bring the company’s low pressure carburizing and hardening work in-house. SVT will be supplying a CaseMaster Evolution® (CMe) dual-chamber vacuum oil quench furnace.
  • An electrically heated heavy-duty Ferris wheel batch oven has been shipped to a company in the aerospace industry by Wisconsin Oven Corporation. This Ferris wheel oven will be used to cure epoxy resins & varnishes on assorted aerospace parts. In addition, Wisconsin Oven shipped a natural gas-fired conveyor oven to the automation industry, which will be used to cure a resin formed mat.
  • Primetals Technologies will build a combined aluminum hot rolling mill for the production of heavy plate and strip for BaoWu Aluminium Technology Ltd., which is part of BaoWu Iron and Steel Group Co., Ltd, the highest-profile steel producer in China. The new rolling mill will be built in Sanmenxia, in the Henan province, and have an annual production capacity of 300,000 metric tons.
  • Onex, Inc., recently received a plant visit from Pennsylvania State Representative Lee James. Talks surrounded the need for skilled labor in manufacturing and the valuable careers available at Onex and in the industry.
  • Thermal-Vac Technology is proud to be included on Inc. magazine’s prestigious Inc. 5000 list for 2019. Inc. 5000 lists the fastest-growing private companies in the United States. Thermal-Vac has grown 64 percent in the last three years. “We are excited to have our team’s hard work recognized by Inc. magazine,” CEO Heather Falcone said. “As a service business, we only grow by delivering what we promise. I think everyone at Thermal-Vac can be proud of what we’ve built.”

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com

A Dozen Quick Heat Treat News Items to Keep You Current Read More »

Steel Manufacturer Expands South Carolina Bar Mill

A North American steel manufacturer recently made an investment with intent to expand its services at its South Carolina bar mill.

Nucor Corporation announced plans to add vacuum degassing to its engineered bar services at its bar mill in Darlington, South Carolina. Nucor hopes that by providing this service the mill will be better equipped to produce engineered bar products according to high-quality specifications in the industry. The vacuum degassing system is expected to begin operating in late 2020.

John Ferriola, Chairman, CEO, and President of Nucor Corporation

“This strategic investment complements our existing bar mills that primarily produce engineered bar products in Norfolk, Nebraska, Memphis, Tennessee, and Wallingford, Connecticut. It will position us to better serve our customers in the Southeastern United States and support the growing demand in the region for higher quality automotive and other specialty steel applications,” said John Ferriola, Chairman, CEO, and President of Nucor.

Nucor Steel South Carolina, the first steel mill Nucor built, now employs more than 450 teammates and will recognize its 50th anniversary this summer at the Darlington facility.

Producing steel by means of melting recycled scrap in an electric arc furnace (“EAF”), the mill influenced the way steel is now made in the United States. Today, Nucor estimates that approximately 70 percent of the steel made in this country is produced using EAFs.

Steel Manufacturer Expands South Carolina Bar Mill Read More »

Tubing Company with Heat Treat Capabilities Acquired by Steelmaker

A major steel manufacturer recently acquired certain assets from a carbon steel tubing provider that supplies induction heat-treated tubes for automotive applications.

Nucor Corp acquired the assets from Century Tube LLC, based in Madison, Indiana, which supplies carbon steel tubing for automotive and other mechanical and structural applications. The company offers round, square, rectangular, oval and other special welded shapes of mechanical steel tubing, and is a leader in supplying induction heat-treated tubes for automotive applications. Since 1993, Century Tube has produced more than 300 million door impact beams for use in Toyota, Honda, Ford, FCA, Subaru, Nissan, and Mitsubishi vehicles.

Tubing Company with Heat Treat Capabilities Acquired by Steelmaker Read More »

A Dozen & a Half Quick Heat Treat News Items to Keep You Current

A Dozen & a Half Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Mike Woolery has recently joined Plibrico Company, LLC,  as its purchasing manager. Woolery will report directly to the company’s Chief Financial Officer, Rob Wasieleski.
  • The recent acquisition of the SME Group by Dana Incorporated, as well as the Drive Systems segment of Oerlikon Group, including the Graziano and Fairfield brands, has resulted in the addition of five facilities throughout China.
  • Gasbarre Industrial Furnace Systems is pleased to announce the promotion of Mike Harrison to Engineering Manager for Gasbarre (formerly J.L. Becker), in Plymouth, MI.
  • A global investment firm recently announced that it has closed its purchase of StandardAero. The Carlyle Group completed the purchase from Veritas Capital. StandardAero is a global provider of repair and maintenance services to the aviation industry.
  • R. Joseph Stratman, Chief Digital Officer and Executive Vice President of Nucor Corporation, recently announced plans to retire on June 8, 2019, after more than 29 years of service with Nucor. Effective May 19, 2019, MaryEmily Slate will be promoted to Executive Vice President and will assume responsibilities for the Tubular Products Group, logistics and certain joint ventures.
  • Saint-Gobain Coating Solutions, Amherst, N.Y., has recently appointed Tim Vitorino, a member of the ASM Thermal Spray Society, to the position of Product Manager for Thermal Spray Powders. In this role, he will have global responsibility for the current TSP portfolio and for new product development.

Equipment Chatter

  • A modified shelf oven, No. 879 from Grieve Corporation, heats to 350°F (177°C) and is currently used for pre-heating bulk friction material in trays at the customer’s facility.
  • A continuous annealing and chemical pretreatment line for processing strip coils for the aluminum market has been contracted by Henan Tongren Aluminum Co. Ltd, which specializes in aluminum products. Tenova will deliver the new line, which will process automotive and aircraft aluminum alloys, family series 2XXX, 5XXX, 6XXX and 7XXX.
  • A new 12’ long car-bottom vacuum furnace with advanced pumping system and rapid cooling capability has been ordered for Solar Atmospheres’ Greenville, South Carolina, facility. The horizontal vacuum furnace has been manufactured by sister company Solar Manufacturing; installation is scheduled for early 2020.
  • Two CaseMaster Evolution® (CMe) vacuum furnaces have recently been delivered to an aerospace components manufacturer, and an additional CMefurnace has gone to a performance automotive manufacturer, from SECO/WARWICK Group.
  • A Gruenberg explosion resistant truck-in oven has been shipped to the defense security industry by Thermal Product Solutions.
  • An electrically heated horizontal solution treat system with a maximum oven operating temperature of 1,100°F and a chiller system has been shipped to a manufacturer in the aerospace industry by Wisconsin Oven Corporation. Guaranteed temperature uniformity of ±10°F at set points of 870°F, 920°F, & 985°F was documented with a twelve (12) point profile test in an empty oven chamber under static operating conditions and was performed in accordance with BAC 5621F specifications.
  • A 2012°F (1100°C) crucible furnace has been shipped to a research and development laboratory in the nuclear industry by Lindberg/MPH. This crucible furnace will be used for a wide variety of laboratory melting applications, including annealing, ashing, carbon firing, ceramic firing, hardening, melting, nitriding, normalizing, sintering, solution treating, and stress relieving.

 

Kudos Chatter

StandardAero recently celebrated the delivery of the company’s 500th CFM International CFM56-7B turbofan engine from its overhaul facility in Winnipeg, MB, Canada. This milestone engine powered a Boeing 737 Next Generation passenger jet operated by a major North American airline supported by StandardAero via offload agreements with its valued partner GE Aviation. StandardAero launched its CFM56-7B program in June 2009,

Precision Micro is now certified to ISO 13485 – the internationally recognized quality management system for medical device manufacturers. The accreditation was awarded following a successful site audit conducted by the British Standards Institution (BSI), the national standards body of the United Kingdom.

Stratolaunch Systems Corporation recently completed the first flight of the world’s largest all-composite aircraft, the Stratolaunch. With a dual fuselage design and wingspan greater than the length of an American football field, the Stratolaunch aircraft took flight at 0658 PDT from the Mojave Air and Space Port. Achieving a maximum speed of 189 miles per hour, the plane flew for 2.5 hours over the Mojave Desert at altitudes up to 17,000 feet. As part of the initial flight, the pilots evaluated aircraft performance and handling qualities before landing successfully back at the Mojave Air and Space Port.

JTEKT North America (JNA), a supplier of steering systems, driveline components and bearing technologies was recognized with an Excellent Award in Technology & Development from Toyota Motor North America, Inc. (TMNA) at its Annual Supplier Business Meeting (ABM) in March.

The leading producer of flat-rolled aluminum products recently hosted a ribbon cutting celebration to commemorate a $4.5 million investment at its facility in Warren, Ohio. Through this investment, Novelis, Inc., will provide greater versatility for pretreatments, improves operational efficiency and reduces costs over time.


 

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

 

 

 

A Dozen & a Half Quick Heat Treat News Items to Keep You Current Read More »

Heat Treated Steel to be Produced at Ohio River Plate Mill

A steel manufacturer recently announced that it will build its new state of the art steel plate mill in Brandenburg, Kentucky, producing cut-to-length, coiled, heat-treated, and discrete plate.

Nucor Corporation will invest approximately $1.35 billion to build the mill along the Ohio River southwest of Louisville, which will be capable of producing 1.2 million tons per year of steel plate products and is expected to be fully operational in 2022, pending permit and regulatory approvals.

John Ferriola, Chairman, CEO & President of Nucor Corporation

“This strategic investment will enable us to build a clear market leadership position in the U.S. plate market. Kentucky is an excellent location for this mill, right in the center of America’s largest plate consuming region,” said John Ferriola, Chairman, CEO & President of Nucor Corporation. “Our acquisition of the Gallatin sheet mill in Ghent, Kentucky five years ago has been a tremendous success, and we are pleased to add a second mill in the state.”

The new plate mill will give Nucor the ability to produce 97 percent of the products demanded in the domestic plate market, including the specialty higher-margin products, including the discrete plate ranging from 60 to 160 inches wide, and in gauges from 3/16 of an inch to 14 inches. The selected location on the Ohio River will give Nucor logistical advantages in sourcing raw materials and serving customers throughout the Midwest. Nucor currently operates plate mills in North Carolina, Alabama, and Texas.

Nucor has two additional major investment projects underway at its Gallatin sheet mill in Kentucky. Nucor Steel Gallatin’s new galvanizing line will be operational during the second quarter of this year. And, its project to increase Gallatin’s hot-rolled coil capacity at expanded widths of up to 73 inches is expected to come online during 2021. The new plate mill and the projects at Nucor Steel Gallatin represent more than $2 billion in investments in the state of Kentucky.

 

Heat Treated Steel to be Produced at Ohio River Plate Mill Read More »

Planned Steel Plate Mill to Include Heat Treat Processing

A North American steel and steel products manufacturer recently announced plans to build a state-of-the-art plate mill with heat treating included in its range of processing.

Leon Topalian, Nucor’s Executive Vice President of Beam and Plate products

Nucor Corporation, based in Charlotte, North Carolina, will invest $1.35 billion to build the mill, which will be based in the U.S. Midwest and produce cut-to-length, coiled, heat-treated, and discrete plate ranging from 60 to 160 inches wide, and in gauges from 3/16 of an inch to 14 inches in thickness, enabling Nucor to supply plate products that the Company does not currently offer.

“By building this state-of-the-art plate mill in the Midwest – the largest plate-consuming area in the United States – we will enhance our ability to serve our customers in the region while also furthering our goal of meeting all the steel needs of our customers around the country,” said Leon Topalian, Nucor’s Executive Vice President of Beam and Plate products. “We expect to select a site for the new mill early this year.  Our team is poised and ready to take the next step in advancing our position in steel plate products.”

Nucor’s Board of Directors has approved an investment of $1.35 billion to build the mill, which is expected to be fully operational in 2022 and will be capable of producing 1.2 million tons per year of steel plate products.

John Ferriola, Chairman, CEO & President of Nucor

“This investment is consistent with our drive to continue delivering sustainable, profitable growth and superior returns for shareholders,” said John Ferriola, Chairman, CEO & President of Nucor. “Together with the significant share repurchases completed in 2018, the Board’s decision to fund this high-return opportunity demonstrates our commitment to balanced capital allocation. We have a strong foundation to build upon as we advance our goal of leading in every market in which we compete.”

Nucor currently operates plate mills in North Carolina, Alabama, and Texas.

 

Photo credit: GlassDoor.com

 

Planned Steel Plate Mill to Include Heat Treat Processing Read More »

15 Quick Heat Treat News Items to Keep You Current

15 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • Tracy Dougherty has been named Vice President of Sales at AFC-Holcroft. Dougherty has been with AFC-Holcroft since 2008 and served in several sales-related roles, most recently as the company’s Sales Manager. As Vice President of Sales, Dougherty will now have a number of added responsibilities, including overseeing the company’s activities in Europe.
  • Retech Systems, which has been manufacturing vacuum melting systems in Northern California, will transition much of the manufacturing and assembly to facilities in Świebodzin, Poland. All of the future work done at the SECO/Warwick facilities in Poland will be per the established Retech standards with the focus on maintaining all expectations associated with the Retech brand. The Ukiah office will be downsized and will retain engineers, technical directors, technologists, and service staff. Retech’s unique R&D Center will continue to be built up, maintaining a west coast office along with the recently opened east coast office in Buffalo, NY.
  • Philip Wrisley, Project Manager at Plibrico‘s Salem, Ohio, office, is the recipient of an API STD 936 Refractory Personnel Certification from the American Petroleum Institute (API). This internationally recognized certification verifies Wrisley’s knowledge of API Refractory Installation Quality Control Guidelines for field-testing of monolithic refractory materials, as well as best practices in the installation and repair of refractory linings.
  • A new 57,500 square foot building dedicated to vacuum furnace manufacturing is under construction at Solar Manufacturing‘s campus in Sellersville, Pennsylvania. As can be seen in the photo below, the four bridge cranes are in place, the full plant and office roof is complete, and much of the concrete floor poured.
  • A thermal technology company recently announced the opening of its new sales and operations office in Norway. Chromalox, based in Pittsburgh, Pennsylvania, manufactures process heating and heat tracing products.
  • A global leader in aluminum rolling and recycling recently announced an expansion at the company’s Pindamonhangaba, Brazil, plant. This $175 million investment of its flagship facility in South America will bolster Novelis‘s capacity with 100 kilotonnes of additional rolling production and 60 kilotonnes of increased recycling and bring total capacity of the Pindamonhangaba facility to approximately 680 kilotonnes per year of aluminum sheet and 450 kilotonnes annually of recycled metal.
  • Nucor Corporation has announced that it is acquiring Corporacion POK, S.A. de C.V. (POK), a fully integrated precision castings company with a facility in Guadalajara, Mexico. POK produces complex castings and precision machined products used by the oil and gas, mining and sugar processing industries.
  • A new automotive structures facility opened in Zilina, Slovakia, dedicated to the production of aluminum crash management systems and body structure components. Constellium‘s 5,200 square meter facility in Zilina features advanced technologies for forming, machining, welding, and heat-treating aluminum automotive components, along with a state-of-the-art quality lab to ensure products meet customer specifications. Constellium plans to expand its facility to 15,000 square meters by mid-2019.

Equipment Chatter

  • A Japanese manufacturer of precision tool steels components recently commissioned a precision vacuum furnace system from SECO/WARWICK. This specialized system reduces energy consumption through power optimization and cycle time reduction, customized to work within the tight physical space limitations.
  • In addition, an American manufacturer which produces transportation components recently ordered a new precision gas nitriding furnace with ZeroFlow® from SECO/VACUUM (SVT), a SECO/WARWICK Group company.
  • L&L Special Furnace Co., Inc., has supplied a custom designed and manufactured oil quench tank to a metal stamping manufacturer in the Midwest. The quench tank is specifically used to quench metal stamping dies that are heated to 1,550°F.
  • Advanced Heat Treat Corp recently posted to Facebook a video of the installation of one of three new nitriding vessels delivered to the company’s MidPort Blvd location as part of an ongoing building expansion.
  • An international heat treating equipment manufacturer with a location in California, JGEF Furnace, recently sold 6 furnaces to a Japanese heat treating company. Four nitriding horizontal furnaces are front-loading and designed specifically for precision gas nitriding in a retort style with vacuum purge, and two tempering horizontal furnaces are designed to temper workloads after hardening.

Kudos Chatter

  • Hydro Extruded Solutions Hoogezand B.V. (Netherlands), which produces aluminum profiles as well as anodized and painted components, has become the first aluminum extrusion company to be certified with ASI’s Performance Standard for environmental, social and governance performance.
  • SECO/WARWICK was recently awarded the Honorary Badge for Meritorious Performance in the area of innovation in a badge award ceremony held at the Royal Castle as part of the celebrations of the 100-year anniversary of the Patent Office and industrial property protection system in Poland. The badge, given to entities and organizations having outstanding achievements in their pro-development activities, was received by Bartosz Klinowski, Managing Director (Europe), Member of the Management Board of SECO/WARWICK.
Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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