GKN Powder Metallurgy

22 News Chatter to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry. Enjoy these 22 news items, including Advanced Heat Treat Corp.’s expansion of induction hardening and gas nitriding capacity in Alabama, Dauch Corporation’s acquisition of Dowlais Group, CAN-ENG Furnaces International’s new certification as a FANUC Authorized System Integrator, and more!


Equipment

1. Urschel Laboratories, a manufacturer of precision food-cutting equipment, has ordered a new MetalMaster HR vacuum furnace from Ipsen USA to support in-house heat treating of stainless steel components used in its machines. The system will replace a furnace that has been operating since 1986 and marks Urschel’s sixth furnace purchase from Ipsen, reflecting a decades-long partnership. The upgrade is expected to strengthen Urschel’s manufacturing efficiency and product reliability, reinforcing equipment performance across the global food processing industry it serves.

2. BTOMEC Ferramentaria e Usinagem de Precisão Ltda., a manufacturer of multi-cavity injection molds, has invested in a Vector vacuum furnace from SECO/WARWICK to bring die and tooling hardening in-house. The move enables the company to reduce reliance on external heat treaters while gaining greater control over production timelines, costs, and quality. The investment reflects a broader industry trend of manufacturers establishing internal heat treat capabilities as production volumes grow.

3. JISCO Carbon Steel has commissioned a new integrated CSP®-HSM production line at its Jiayuguan facility, combining Compact Strip Production casting with a hot strip mill in a fully automated system supplied by SMS Group. The upgrade doubles the plant’s annual production capacity from about 2 million to 4.5 million tons while improving operational flexibility and process integration between casting and rolling. The project strengthens JISCO’s ability to deliver consistent flat-steel products for global manufacturing markets.

4. Grace Manufacturing has installed a new TITAN H2 vacuum furnace from Ipsen at its Russellville, Arkansas facility to expand heat treating capabilities for thin martensitic stainless steel components used in medical devices. The system replaces an aging furnace and was selected after third-party testing confirmed it met the company’s processing requirements. The upgrade strengthens production reliability and metallurgical control for precision medical manufacturing.

5. An international aircraft motion-control manufacturer has ordered an additional low-temperature vacuum tempering furnace from SECO/WARWICK’s U.S. subsidiary to expand its heat treat capacity for precision aerospace components. The system will support tempering, aging, and other sub-critical heat treat processes while meeting stringent aerospace thermal-processing standards.

6. Pratt & Whitney, an RTX business, is investing $200 million to expand its Columbus, Georgia, manufacturing site with a seventh isothermal forging press to produce rotating compressor and turbine disks for commercial and military jet engines. The new equipment is expected to increase output of these critical engine components by about 30% and is scheduled to be operational in 2028. The expansion strengthens production capacity for next-generation aerospace engine programs and supports growing global demand for aircraft propulsion systems.

7. A defense-sector firearm manufacturer has selected a vacuum furnace system from SECO/WARWICK to support carburizing and heat treatment of steel components used in firearm production. The new equipment will enhance control over case hardening processes, helping improve durability and performance of critical firearm parts. The investment strengthens thermal processing capacity within the defense manufacturing supply chain.

8. Advanced Heat Treat Corp. (AHT) has expanded induction hardening and gas nitriding capacity at its Cullman, Alabama facility, adding a larger induction system and an additional nitriding unit. The upgrade enables the processing of larger and more complex components while supporting higher production volumes. The investment strengthens surface hardening capabilities for manufacturers by improving throughput and maintaining fast turnaround times for industrial parts.

9. Bodycote has installed a new diffusion hardening treatment vessel at its Mooresville, North Carolina facility, expanding stainless steel processing capabilities in North America. The system enables the company to surface-harden larger components using its ADM® low-temperature diffusion hardening process. The investment broadens capacity for industries such as oil and gas, food and beverage, and medical technology by improving durability of stainless steel parts while maintaining corrosion resistance.

10. Gasbarre Thermal Processing Systems will supply a custom-engineered box furnace and loading system to a U.S. government manufacturing facility to expand a previously validated high-temperature thermal process. The system, designed to meet strict space and operational constraints, will operate up to 2100°F in an air atmosphere and represents the largest configuration the facility can accommodate. The installation enables the government manufacturer to scale production while maintaining specialized thermal processing capabilities.

11. A China-based manufacturer of vacuum circuit breakers has ordered two vacuum furnaces from SECO/WARWICK to add vacuum brazing capability for producing vacuum interrupter components used in power distribution systems. The installation expands the manufacturer’s ability to produce brazed, hermetically sealed interrupter assemblies used in circuit breakers that interrupt electrical current in industrial and utility power networks.

12. PSW Group has opened a new High Integrity Diecasting Center at its Magretech plant in Bellevue, Ohio, focused on semi-solid casting technologies for aluminum and magnesium components. Led by Dr. Tao Wang, the facility allows OEMs, Tier 1 suppliers, and die casters to trial, develop, and scale advanced casting processes using semi-solid and high-pressure die-casting methods. The center aims to accelerate development of lighter, stronger, and lower-carbon metal components, supporting innovation and faster time-to-market across the automotive and light-metal manufacturing sectors.

Company & Personnel

13. Dauch Corporation has completed its acquisition of Dowlais Group plc, bringing together major automotive manufacturing operations including GKN Automotive and GKN Powder Metallurgy. The combined company expands global capabilities in driveline systems, metal forming, and powder metallurgy under the leadership of CEO David C. Dauch. The move strengthens supply and engineering capacity for internal combustion, hybrid, and electric vehicle platforms across the global automotive industry.

14. U.S. Aluminum Company has signed an agreement with Emirates Global Aluminum (EGA) and Century Aluminum to explore building a downstream aluminum fabrication facility in Inola, Oklahoma, near a planned primary aluminum smelter. The proposed plant would convert molten aluminum into value-added products for sectors such as electrical, defense, aerospace, automotive, and machinery manufacturing. The project aims to strengthen U.S. aluminum supply chains and help expand domestic primary aluminum production capacity.

15. The AICHELIN Group has appointed Daniel Panny as head of United Process Controls (UPC) in Göppingen and Mike Löpke as head of QMULUS in Düsseldorf as part of organizational changes following the integration of NITREX. The leadership updates strengthen the group’s focus on automation, plant control, and IIoT-driven digital solutions for heat treatment operations. The move supports closer integration of furnace technology, process expertise, and data-driven optimization across the global heat treat industry.

16. SECO/WARWICK has appointed Pan Gaojun as managing director of SECO/WARWICK China, following a succession process within the company. Gaojun, who joined the group in 2010, will lead operational development and strengthen the company’s presence in key technologies such as CAB lines and vacuum furnaces in the Asian market. The leadership change is intended to support continued growth and strengthen SECO/WARWICK’s position in China’s expanding heat treat and thermal-processing sector.

17. Vienna-based refractory manufacturer RATH AG has appointed Christian Morawetz as chief operating officer, bringing the experienced operations executive onto its Executive Board to oversee production, purchasing, R&D, quality management, and IT across the company’s global manufacturing operations. Morawetz’s leadership and industrial management experience are expected to strengthen operational efficiency and innovation as the company undertakes a broader transformation of its product portfolio and production structures to better serve high-temperature industries such as steel, glass, and ceramics.

Kudos

18. The U.S. Department of War (formerly Department of Defense) has awarded contracts through the Defense Logistics Agency to 24 manufacturers to supply additively manufactured metal and polymer parts under the Joint Additive Manufacturing Acceptability (JAMA) IV pilot program. The firm-fixed-price IDIQ contract, valued at up to $9.8 million with a base period through Feb. 2027, allows the Pentagon to issue task orders for 3D-printed components supporting U.S. military programs.

19. CAN-ENG Furnaces International Ltd. has been certified as a FANUC Authorized System Integrator, expanding its capabilities in robotic automation for industrial furnace and thermal-processing systems. The certification allows CAN-ENG to design and integrate FANUC robots into heat treat operations, including material handling and high-volume furnace automation. The partnership strengthens automation options for manufacturers seeking greater efficiency, reliability, and safety in heat treat and thermal processing environments.

20. Burloak Technologies Inc., based in Oakville, Ontario, has completed its latest Nadcap audit, enabling its heat treatment capabilities to support demanding industries. The certification reinforces the company’s thermal processing services — including hot isostatic pressing (HIP), vacuum heat treatment, and alloy heat treat cycles — used in sectors such as aerospace, defense, automotive, and medical manufacturing.

21. Stack Metallurgical Group announced that its Salt Lake City facility, Aerospace Aluminum Processing (ASAP), has achieved AS9100D certification following an audit completed with zero findings. The accreditation strengthens the facility’s quality credentials for aerospace aluminum heat treating and related processing, reinforcing its role in supporting high-spec aerospace manufacturing and positioning other Stack facilities to pursue similar approvals.

22. Aalberts surface technologies announced that its Cleveland, Ohio, and Kansas City facilities have earned Nadcap 24-Month Merit Accreditation for heat treating, effective February 10, 2026. The designation — achieved after years of near-zero audit findings and strict AMS2750 pyrometry compliance — signals strong process discipline and quality systems for aerospace heat treat operations, helping reduce supplier risk and strengthen reliability across the aerospace manufacturing supply chain.

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Global Automotive Supplier Acquisition Expands Operations

Dauch Corporation has completed its acquisition of Dowlais Group plc, combining two global automotive manufacturers in a move that expands driveline, metal forming, and powder metallurgy operations worldwide. The transaction broadens manufacturing capabilities and strengthens support for internal combustion, hybrid, and electric vehicle platforms across global markets.

David C. Dauch
Chairman and CEO
Dauch Corporation
Image Credit: Detroit Regional Chamber

Dauch Corporation finalized its previously announce acquisition of Dowlais Group plc, including subsidiaries GKN Automotive and GKN Powder Metallurgy. David C. Dauch, chairman and chief executive officer, said the closing marks an important step in bringing together complementary engineering and manufacturing capabilities under one organization.

The combined business will operate under the Dauch Corporation name and remain headquartered in Detroit. The board of directors will expand to include Simon Mackenzie Smith and Fiona MacAulay as independent directors, effective February 5, 2026.

The leadership structure includes Michael J. Lynch as president of driveline and Markus Bannert as president of metal forming, along with executives overseeing finance, strategy, human resources, communications, and legal functions. Business unit leadership includes Tolga Oal as president of axle systems; Mark Gabriel as president of sideshafts, propshafts, and ePowertrain; Jake Stiteler leading forging operations; and Jean-Marc Durbuis leading powder metallurgy operations.

Dauch Corporation supplies driveline and metal forming products to the global automotive industry and reports operations in 24 countries with more than 175 locations worldwide.

Press release is available in its original form here.

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Inside GKN Powder Metallurgy’s Acquisition of Forecast 3D

Picture two men sitting at a bar table watching a video on a smartphone. As they enthuse about how much they love it, a bystander might be tempted to think they’re just killing time goofing off. “It’s fantastic technology,” the man with the phone, Forecast 3D founder and CEO Corey Weber, says of the Multi Jet Fusion (MJF) process featured in the time-lapse video that shows a Californian facility in the dead of night illuminated only by the passing of a dozen lights flashing over a dozen powder beds through until the morning. As he pulls back his smartphone, he and Guido Degen, GKN Powder Metallurgy’s President of Additive Manufacturing, look pleased with both the technology and themselves.

Corey and Donovan Weber, Forecast 3D, and Guido Degen, GKN

GKN Powder Metallurgy’s acquisition of Forecast 3D appears to be natural synergy. Much of Forecast 3D’s expertise exists in polymer 3D printing, serving the aerospace and medical markets on the West Coast. GKN’s focus is metal parts, the bulk of which is for the automotive market in Central Europe and the Midwest of the United States. When GKN highlighted the contrasting technological expertise that exists in both companies, the figureheads at Forecast were on the same wavelength.

Corey and Donovan Weber, the two brothers who founded Forecast 3D, shown in 2017 at their 3D Manufacturing Facility in Carlsbad, California.

“We knew that the opportunity is much bigger than the size of our pockets,” Weber acknowledges. “We needed resources and our goal was to get someone that shared our vision. We found those with GKN. . . . And, honestly, it’s kind of a relief because now we can really focus on polymers and let them handle metals.”

To read more from the original article, click here: https://www.tctmagazine.com/3d-printing-news/gkn-powder-metallurgy-forecast-acquisition-deal/

 

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Metals Services Provider Opens PM, AM Facilities

A leading full metal shapes solutions provider has announced the opening of its new North American Powder Metallurgy Headquarters and Additive Manufacturing (AM) Customer Center. The 38,260 square foot facility, located in Auburn Hills, Michigan, expands the company’s global 3D printing network and extends its scope of in-house powder metallurgy capabilities.

GKN PM Powder Metal Compaction Press (Source: GKN Powder Metallurgy)
GKN PM Powder Metal Compaction Press (Source: GKN Powder Metallurgy)

Housing over 80 employees from the three GKN Powder Metallurgy’s businesses, Hoeganaes, GKN Sinter Metals and GKN Additive, the space is designed to inspire teamwork and enhance exceptional customer experiences. The building includes 20,700 square feet of collaborative working areas and 17,700 square feet of shop floor space to complete the cohesive working environment.

“We are excited to start a new journey in Auburn Hills with a space that is dedicated to our team, our community and the advanced technology we create for our customers,” said Reid Southby, President, GKN Sinter Metals Large Segment.  “This building reinforces our commitment to the North American market and continued global growth.”

The building includes a 3,200 square foot AM Customer Center, equipped with two EOS M290 Direct

GKN Powder Metallurgy celebrated the opening of its North American PM Headquarter and AM Customer Center with an internal celebration on April 8.
GKN Powder Metallurgy celebrated the opening of its North American PM Headquarter and AM Customer Center with an internal celebration on April 8.

Metal Laser Sinter (DMLS) printers. The DMLS machines incorporate powder bed fusion technology, creating functional prototypes within a two-week lead time and allowing customers to test factors such as usability, ergonomics, manufacturability and materials in the early stages of the development process.

“GKN Powder Metallurgy is at an exhilarating point in its journey of growth and innovation,” Southby added. “We now have the opportunity to provide our customers and strategic partners with local and exceptional support on all fronts of our business.

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10 Quick Heat Treat News Items to Keep You Current

10 Quick Heat Treat News Items to Keep You Current

Heat Treat Today offers News Chatter, a feature highlighting representative moves, transactions, and kudos from around the industry.

Personnel and Company Chatter

  • A Berwick, Pennsylvania, machining company which offers heat treating among its services was recently acquired by precision machining provider DPMS, based in Santa Clara, California. K-Fab Inc. operates a 22,000-sq.-ft. precision machine shop that manufactures parts for the aerospace, defense, and semiconductor sectors.
  • GKN Powder Metallurgy recently announced a strategic collaboration with HP Inc, becoming the first to deploy the just-launched HP Metal Jet, a groundbreaking binder jetting technology, into its factories to produce functional metal parts for auto and industrial leaders, including Volkswagen and Wilo, and for companies around the world.
  • Joshua Farrell recently took over the Operations Manager position at Mid-South Metallurgical, based in Murfreesboro, Tennessee.

Equipment Chatter

  • California-based Delta H Technologies, LLC, recently delivered a commissioned dual chamber aerospace heat treating system — the largest and most advanced to date — to a leading U.S. military aircraft manufacturer. Both chambers are certified for heating parts up to 1200°F and capable of solution heat treating, aging, annealing aluminum, stress relieving titanium and ferrous castings, weldments, and aging of PH stainless steel.
  • An auto parts manufacturer recently received shipment of a customized oxidation nitriding furnace, manufactured by JGEF Furnace, a vacuum heat treating  equipment supplier with U.S. offices in San Francisco, California. The pit furnace, which has useful dimensions of 43.3 inches (1,100 mm) in diameter x 70.9 inches (1,800 mm) high, has a maximum temperature rating of 1292°F (700°C). The goal for this project was to represent an advanced solution for metallic parts. The furnace includes an advanced oxidation system that ensures the workpieces are preheated in a controlled oxidizing atmosphere and guarantees corrosion resistance, which in turn facilitates nitrogen uptake and growth of the nitride compound layer.
  • A large capacity fastener hardening furnace system has been commissioned by a tier one automotive supplier based in Detroit, Michigan. CAN-ENG Furnaces International Ltd has been contracted to design and commission the system for the company, which offers heat treating among its services.
  • A large capacity SECO/Warwick vacuum furnace was delivered to U.K.-based Wallwork Heat Treatment company just before Christmas.

Kudos Chatter

  • America Makes recently announced the awardees of a Directed Project Opportunity on advancing additive manufacturing (AM) post-processing techniques (AAPT), funded by the Air Force Research Laboratory (AFRL), Materials and Manufacturing Directorate, Manufacturing and Industrial Base Technology Division. Awardee #1 is Arizona State University, in conjunction with Quintus Technologies; Phoenix Heat Treating, Inc.; and Phoenix Analysis & Design Technologies, Inc. Awardee #2 is ASTM International Additive Manufacturing Center of Excellence (AM CoE), a collaborative, which includes ASTM International, Auburn University, EWI, the National Aeronautics and Space Administration (NASA), Wichita State University – National Institute for Aviation Research (NIAR), in conjunction with Quintus Technologies, Carpenter Technologies Corporation, Aerojet Rocketdyne, Rolls Royce Corporation, Honeywell Aerospace, GE Aviation, and Raytheon.
  • Paulo recently announced the recent addition of the St. Louis Division to the approved heat treat sources list for General Motors High-Pressure Die Casting Die Insert Material. The approval list references AWQ49658 which includes the heat treatment specifications for Hot Work Tool Steels for GM High-Pressure Die Casting applications.  The St. Louis Division joins Paulo’s Nashville plant on the approval list, which includes only seven approved locations in the US. AWQ49657 covers approved material providers, heat treaters, and testing labs. Paulo is the only US source with two facilities on the list.
  • Nominations are open for the ASM HTS/Surface Combustion Emerging Leader Award, which recognizes an outstanding early-to-midcareer heat treating professional whose accomplishments exhibit exceptional achievements in the heat treating industry. The award was created in recognition of Surface Combustion’s 100-year anniversary in 2015. The winning young professional will best exemplify the ethics, education, ingenuity, and future leadership of our industry. Deadline for the nomination is February 1, 2019. Past winners include Olga Rowan of Caterpillar in 2015 and Lee Rothleutner of Timken in 2017. For nomination rules and forms, visit the Heat Treating Society website at hts.asminternational.org and click on Membership & Networking and Society Awards.

Heat Treat Today is pleased to join in the announcements of growth and achievement throughout the industry by highlighting them here on our News Chatter page. Please send any information you feel may be of interest to manufacturers with in-house heat treat departments especially in the aerospace, automotive, medical, and energy sectors to the editor at editor@heattreattoday.com.

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