VACUUM FURNACES NEWS

ALP Aviation Increases Production Capacity with Vacuum Furnace

HTD Size-PR LogoHeat treater ALP Aviation is increasing its production capacity and expanding process capability with a vacuum furnace. The furnace is dedicated to low pressure carburizing of transmission components for helicopters and other aircraft.

Sławomir Woźniak, SECO/WARWICK Branded
Sławomir Woźniak
CEO
SECO/WARWICK
Source: secowarwick.com

The new vacuum furnace is configured with horizontal charge loading, a maximum cooling gas pressure of 15 bar of argon and nitrogen, and a 900mm x 900mm x 1200mm (W x H x L) charge area.

This Vector vacuum furnace is the heat treater's 4th installation in a 13-year cooperation with SECO/WARWICK, the parent company of North American-based SECO/VACUUM. "Our 13-year relationship with ALP AVIATION continues to be of mutual benefit on all technical and managerial levels," says Sławomir Woźniak, CEO of SECO/WARWICK Group. "[We provide] the technology, equipment and process knowledge which has enabled our client to grow their business. Our Group values working close to the customer."

(photo source: Hunter Matthews at unsplash.com)

(photo source: Gerd Altmanna at Pixabay.com)

 

 

 

 

 

 

 

 

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Captive Heat Treater to Receive Vacuum Furnace

HTD Size-PR LogoA captive heat treater in New England will receive a 10-bar gas quenching vacuum furnace. The model features high pressure gas quenching and vacuum carburizing. With temperature uniformity of ±10°F, it is consistent with AMS2750F requirements.

Jason Davidson
Northeast Regional Sales Manager
Solar
Source: solarmfg.com

"The research and development done with our sister company, Solar Atmospheres, on the alloy selection, carburizing, and recipe process development, was instrumental to the sale of the furnace," states Jason Davidson, Northeast regional sales manager at Solar. He adds that the customer valued the additional resource that the sister company had to offer.

The furnace has a graphite insulated hot zone with a work area measuring 24” wide x 24” high x 36” deep and a load weight capacity up to 2,000 pounds. Its maximum operating temperature of 2400°F.

You can see these dimensions in the video below that the supplier, Solar Manufacturing, shared on Twitter.

(photo source: Solar Manufacturing)

 

 

 

 

 

 

 

 

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HTA Group To Receive Vacuum Aluminum Brazing Furnace

HTD Size-PR LogoGlobal commercial heat treater HTA Group (HTA) ordered a vacuum aluminum brazing furnace. It will operate within a tight temperature tolerance of +/- 3° C, as dictated by AMS2750F, allowing HTA to continue to provide accredited heat treatment processing services to the global aerospace industry.

Norm Tucker
Director
HTA Group
Source:
manmonthly.com.au

With three locations in Australia and one in the United States, HTA will be using this furnace to braze aluminum parts for applications where the use of brazing flux is not permitted due to corrosion. This is the seventh furnace -- and the 3rd vacuum brazing furnace -- that SECO/WARWICK will be providing to HTA.

"Our team of experienced heat treatment professionals appreciate working with SECO/WARWICK experts and technologies," said Norm Tucker, director at HTA Group. "We demand high quality, precision solutions due to the stringent requirements of the aerospace applications that we work with."

The vacuum aluminum brazing system has been designed with 6 temperature control zones in order to meet the temperature requirements of +/- 3° C as specified by the AMS2750F pyrometry specification. Additionally, the furnace provides the deep vacuum and perfect temperature uniformity to meet the Class 1 requirements of the pyrometry specification. The powerful high vacuum system will be equipped with a large diffusion pump and built to accommodate loads up to 800 x 800 x 1600mm (W x H x D). The furnace will be equipped with an external gas cooling system, which will both accelerate the process and improve the part quality after brazing.

(photo source: Jordan Sanchez at unsplash.com)

 

 

 

 

 

 

 

 

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Vacuum Furnace to be Shipped to Heat Treater in South Carolina

HTD Size-PR LogoA heat treater in Greenville, South Carolina, Solar Atmospheres, will receive a vacuum furnace from its sister company in Sellersville, Pennsylvania. The 12 foot horizontal, car bottom-loading vacuum furnace is capable of processing up to 50,000 lbs of material.

The sister company providing the furnace, Solar Manufacturing, has it painted and ready to go. Check out the video that they posted on Twitter to see preparations for the vacuum furnace’s shipment.

 

 

Images and video sourced from Solar Manufacturing Twitter Account.

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Heat Treatment of a Large H13 Liner is a Success

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Bob Hill
President
Solar Atmospheres of Western PA

Lake Park Tool and Machine, located in Youngstown Ohio, produced a massive H13 liner which Solar Atmospheres of Western PA (SAWPA)recently heat treated. The liner measured over 100” OAL and weighed a total of 16,000 pounds. The liner was turned on Lake Park’s new large capacity lathe with 34” max diameter and 200” max length.

This H13 liner was heat treated in, what SAWPA says is, "the fastest cooling large vacuum furnace in the industry." Solar Manufacturing, sister company to SAWPA, recently completed this 10 bar vacuum furnace several months ago. It is equipped with a hot zone measuring 48” wide x 108” OAL. Additionally, the furnace has a 600 HP blower motor for increased cooling power. The critical cooling rate, to obtain optimum properties for H13 hot worked tool steel, was achieved in the as-quenched hardness of HRC 54-55. The part was then double tempered to the customer’s specification of HRC 46 to 48.

"This large rapid cooling vacuum furnace provides us continued diversification to our vacuum heat treating repertoire and capabilities. We’re proud of this partnership with Lake Park Tool and Machine and to assist our customers in vacuum heat treating one of the largest air hardening dies that I have personally heat treated over my 40 year career,” stated Bob Hill, president of Solar Atmospheres.

 

(photo source: Solar Atmospheres)

 

 

 

 

 

 

 

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Leading Tooling Manufacturer Purchases Furnace to Aid the Medical Industry

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Top Loading Furnace
(Source: Lucifer Furnaces)

A leading tooling manufacturer recently received a top loading furnace for the production of dies. This is the second furnace that is being used by the manufacturer in order to produce dies to cut fabric in the making of N95 masks for the medical industry.

The Warrington, Pennsylvania based supplier, Lucifer Furnaces, noted that the model has a chamber size of 48” H x 18” W x 18” L and heats to 2300°F. The supplier also detailed how the furnace design provides uniform heating.

(photo source: Obi Onyeador at unsplash.com)

 

 

 

 

 

 

 

 

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Mint of Poland Purchases Vacuum Heat Treat Furnace

HTD Size-PR LogoThe Mint of Poland, a producer of circulation and collector coins for the National Bank of Poland, has purchased a second vacuum furnace from an international heat treat supplier. The historic 250 year-old-plus institution will begin producing stamps and coins with the furnace.

SECO/VACUUM’s parent company, SECO/WARWICK, sells vacuum furnace to The Mint of Poland.
(photo source: secovacusa.com)

This is the second vacuum furnace that the Mint of Poland purchased from the parent company of North American-based SECO/VACUUM. The vacuum furnace target is equipped with 15 bar high pressure gas quenching (HPGQ) capability and is intended to increase the efficiency of the Mint of Poland. The unique design also opens up new possibilities for thin layer nitriding tests. This is an innovative application in the technological testing phase. Additionally, it will serve as a back-up resource in the event of failure or downtime due to service inspection of the current unit.

Siemowit Kalukiewicz
Production and Operations Director
at Mennica Polska SA
(photo source: www.mennica.com.pl)

“Considering the nature of the mint’s operation, including the security of the coin and tool production process,” says Piotr Kraszewski, director of the production department at Mennica Polska SA, “an important aspect is duplicating the device in order to maintain the continuity of heat treatment in any situation and to ensure that the entire technological line is carried out on the premises of the mint.”

Siemowit Kalukiewicz, production and operations director at Mennica Polska SA, added, “In our long-term cooperation with SECO/WARWICK… we value the most their technological and service support, which allows us to try innovative solutions, rare or unheard of on the market. In our opinion, the technological knowledge and individual approach of engineers to the challenges that we set before them are as valuable and unique as our products.”

 

 

 

 

All images are taken from https://en.mennica.com.pl/ unless otherwise noted.

 

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Heat Treater Commissions Vacuum Oil Quench Furnace

pr logoAn international manufacturer has commissioned a vacuum oil quench furnace. The batch system, with isolated graphite heating chamber, is capable of processing 12” wide by 12” high by 36” long loads weighing up to 500 pounds, and is rated to 3000°F.

The supplier, Gasbarre Thermal Processing Systems, notes that the modular furnace design will give the customer the capability of utilizing the 2 BAR gas quench in the heating chamber, or transferring through internal doors to the oil quench module.

 

 

 

 

(photo source: Gasbarre)

 

 

 

 

 

 

 

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Strategic Heat Treat Partnership to Open Options for Customers

pr logoA recent strategic partnership between a North American commercial heat treater and a hot isostatic pressing service provider will open up more immediate options for heat treating customers.

(Source: Solar Atmospheres, CA)

Solar Atmospheres of California, providing vacuum heat treating services, and Kittyhawk, offering hot isostatic pressing (HIP) services for the aerospace, commercial, military, medical, automotive, firearms and oil and gas industries, will partner to offer heat treating and hot isostatic pressing services.

Brandon Creason
President 
Kittyhawk

“This partnership,” says Brandon Creason, president of Kittyhawk, “allows the customer to take advantage of hot isostatic pressing and heat treat without having to look further. I am very excited about the future, and more importantly, providing our customers with two of the best options in the service industry.”

Derek Dennis
President
Solar Atmospheres California

Derek Dennis, president of Solar Atmospheres of California, adds, “In response to the needs and requirements of our valued customers, Solar Atmosphere is delighted to partner with a high caliber organization like Kittyhawk to provide hot isostatic pressing services.”

 

 

 

 

 

(photo source: National Cancer Institute at unsplash.com)

(photo source: NASA at unsplash.com)

 

 

 

 

 

 

 

 

(photo source: Defense Imagery at pixabay.com)

 

 

 

 

 

 

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Global Manufacturer of Energy to Receive Hot Zone Replacement

pr logoOne of the leading global power, aviation and renewable energy providers has selected a vacuum furnace hot zone replacement. The replacement and modernization of this hot zone is to be updated in a 20+ year old furnace. Once the furnace is updated, it will be installed at the client's facility in Hungary, Europe.

The supplier, SECO/WARWICK, replaced the hot zone of a horizontal vacuum furnace so that it could be integrated with the new, technologically advanced materials in the industry.

(photo source: Matthew Henry at unsplash.com)

(photo source: SECO/WARWICK)

 

 

 

 

 

 

 

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