FEATURED NEWS

MTI Achieves Production Readiness on New Hi-Tech Forging Line

Metal Technology (MTI) announced that it has achieved production readiness on a new state-of-the-art forging line at its manufacturing facility located in Albany, Oregon.

“Our entire team at Metal Technology is fully committed to being the best in the world at forging Molybdenum, Tantalum, Niobium, Copper, and other reactive and specialty metals.” said Pat Coffey, Vice President – Operations. “By coupling our computer controlled (CNC) 1200 ton hydraulic press with our new multi station digital rotary hearth  furnace we are able to achieve some of the highest quality and repeatability levels in the industry. We are able to tune our process by adjusting heat, tonnage, speed, and travel, programmatically allowing us to create a recipe that will yield the ideal microstructure for each application. This was an absolute must given the unique demands of the defense, scientific, and space exploration customer base we serve.”

“Our new forging capability combined with our precision machine shop further strengthens MTI’s competitive position by allowing us to provide fully comprehensive end-to-end solutions for our customers. We are now able to forge components to near net shape with superior grain structure saving time and material due to our controlled forging process. We can then machine those components in house to final geometry and back it up with AS9100 level inspection using the most sophisticated precision measuring equipment in the industry to assure the highest quality standards.” said Gary Cosmer, Chief Executive Officer.

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Global Fastener Company Orders Mesh Belt Heat Treatment System

A contract to design and supply a mesh belt heat treat system with a production capacity of 4,000 lb/hr of high quality automotive fasteners was recently awarded. CAN-ENG was entrusted with this contract from a new European based client. This system was chosen based on its proven reliability, efficiency, and soft-part-handling features. The new, high-volume fastener system features: an atmosphere controlled mesh belt hardening system, oil quench, post wash system, temper furnace, soluble oil system, bi-directional conveyor discharge, and CAN-ENG’s PETTM Level 2 SCADA system. By integrating CAN-ENG’s Level 2 Automation, the automotive supplier provides themselves access to vital tracking of their products’ status, detailed process data for continuous process improvements, comprehensive equipment diagnostics, cost analysis, & inventory management. The top-of-the-line system also utilizes Can-Eng’s Energy Reduction System (ERSTM), significantly reducing the energy requirements of the system.  The system is scheduled to be commissioned Q4 – 2017.

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Major Automotive Aluminum Expansion in China

  Source:  Global Casting Magazine

The Sinolion Industry Group is planning a two phase construction project to help mark Sinolion as the major automotive components producer in China. This article refers to the Chinese currency “RMB.” As of today (6/13/17), one $1 = 6.8 RMB.

Read More: Aluminum Casting Industrial Park Launched in Qinhuangdao

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Automotive and Aerospace Industries to Benefit from New Research Center

  Source:  Worcester Polytechnic Institute

The Automotive and Aerospace industries will be benefiting from Worcester Polytechnic Institute’s new research center.  The new center will be improving upon data collection and computer modeling techniques which will lead to the development of  better equipment and materials used by these industries.

Read More: WPI Launches New Center for Materials Processing Data

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SlewPro Acquires Rhino Gear

  Source:  Slew Pro

Various types of heat treating, grinding or specialty coatings are performed at Slew Pro.  With the new acquisition of RhinoGear, SlewPro can now produce internal and external gears, ring gears, timing pulleys, sprockets, internal and external splines, keyways, custom broached internal shapes and CNC machined products.

Read more: SlewPro Acquires Rhino Gear by Richard Potesta

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Precision Resource Brings Heat Treating In House

Precision Resource is pleased to announce that its Mexico Division has officially opened a heat treat facility in Saltillo.

Heat treating is a specialized process that aids in hardening material to meet customer part strength requirements. While Precision Resource was providing this service using outside suppliers, adding this strategically located facility will help PRMX be more responsive to local demand.

“This new heat treatment facility will use new state of the art furnaces with advanced process control capabilities in order to reduce process variation resulting in the more repeatable performance of our customers’ components” said Kaveh Vafaei, Precision Resource’s Director of International Operations.  “Vertically integrating heat treating within our plant in Saltillo, creates a specific opportunity to improve the total quality of our products requiring heat treatment. Being able to fineblank and heat treat in adjacent facilities will create a constant feedback loop in real time in order to improve the overall quality and consistency of our products”.

Located in Saltillo, Coahuila, the Precision Resource Mexico specializes in the supply of high-volume and high-tonnage fineblanked components and assemblies.  The division supplies its products primarily to the automotive and heavy-duty markets.  The division also employs an array of secondary finishing technologies, including grinding and machining that coupled with heat treating enables them to supply complete ready to assemble component solutions to its customers.

Fineblanking is a high precision metal forming process used extensively in the automotive, heavy duty, electronics, medical, lawn and garden, and general industrial industries.  This unique process creates parts with very tight dimensional tolerances, excellent flatness, and with very little variation from part-to-part throughout long production runs.  These characteristics lead designers to specify fineblanked components for their most critical applications.

Precision Resource has seven production facilities globally.  The company operates plants in Huntington Beach, CA; Shelton, CT; Mt. Sterling, KY; Vernon Hills, IL; Cambridge, Ontario, Hangzhou, China and Saltillo, Mexico as well as a Technical Center in Canada.

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Heat Treating Gun Barrels: An Outdoorsman’s Perspective

  Source:  Idaho State Journal

Smokey Merkley has taught orienteering, marksmanship, self-defense, fencing, scuba diving and boxing.  He wrote an outdoors commentary for the Idaho State Journal on the heat treatment process used in the production of gun barrels.

Read more: Which is Better?  Nitriding or Chrome Lining by Smokey Merkley

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Light Weighting Automotive Suspension Component Manufacturer Expands Production

A leading North American manufacturer of forged aluminum suspension components recently awarded a contract to Can-Eng Furnaces International Limited. This project reflects a long list of recent projects involving Automotive Light Weighting initiates.  Automotive manufacturers continue to pressure supply partners in developing systems and components that deliver weight reduction benefits yielding reduced vehicle fuel consumption. The furnace system will be integrated into a completely automated forging cell expansion, with a sophisticated controls & part tracking system, for heating aluminum billets prior to forging of automotive suspension components. Can-Eng’s patented rotary hearth furnace technology was utilized in this application as it provided optimal part handling and temperature profile parameter flexibility within the smallest manufacturing floor space.  Can-Eng’s Rotary Furnace Systems continues to replace conventional in-line continuous belt style heating systems as they offer superior footprint, energy consumption and maintenance requirement benefits.

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Toyota Eyes Aluminum

  Source:  Automotive News

Toyota CEO Jim Lentz discussed the car company’s planned expansion into aluminum car bodies. Speaking at the company’s R&D facility expansion where $154 million will be invested, Mr.Lentz went into some detail about where aluminum will first be used. New developments in high-strength steels were also discussed.

Read more: Toyota Eyes Aluminum as Trump Targets Trade Sanctions by Eric Kulisch

 

 

 

 

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NADCAP 24 Month Merit Status Awarded

A Nadcap 24-month merit status has been awarded to Solar Atmospheres of Western PA.

“Congratulations to Solar Atmospheres on successfully passing what may be the aerospace industry’s most stringent process capability assessment audit,” said Joe Pinto, Executive Vice President and Chief Operating Officer at the Performance Review Institute. “Nadcap audit criteria are widely acknowledged to be hard to meet and companies like Solar Atmospheres who succeed at doing so, rightfully deserve recognition.”

Susan Generalovich, Quality Manager says: “The only way to achieve high quality standards is to have every member pulling in the same direction.  That is what we have here at Solar Atmospheres of Western PA.  From top management to the guys on the floor, everyone is focused on quality.  We know this from our visitors and our customers.  They appreciate the care they see used on their products and on our facility.”

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