Scott Phillips

Metal A.M. Solutions Provider Enters Initiative to Develop Processes for Titanium Alloys Aero Parts

A leading provider of metal additive manufacturing solutions recently announced that it has entered into an ambitious research and development (R&D) initiative with a metallurgist expert and one of the world leaders in high-performance steels, superalloys, titanium, and aluminum and a multinational aerospace corporation.

Sciaky EBAM®system
Sciaky EBAM®system

The goal of the R&D initiative between Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc.; Aubert & Duval; and Airbus, and piloted by the Saint Exupéry Institute for Research in Technology (IRT) is to couple traditional metallurgy—high-power closed die forging—with emerging wire fed metal 3D printing techniques—in this case, Sciaky’s groundbreaking Electron Beam Additive Manufacturing (EBAM®) process—to develop new processes for manufacturing titanium alloys aircraft parts.

The Production Engineering laboratory of the National School of Engineering in Tarbes, France, will serve as an academic partner for this project, also known as the Metallic Advanced Materials for Aeronautics (MAMA) project.

Scott Phillips, president and CEO of Sciaky, Inc
Scott Phillips, president and CEO of Sciaky, Inc

In this first phase, the project has global funding just under $4.8M (€ 4,2 M) of which 50% are supported by the French State as part of the “Investing in the Future” program (PIA – Programme Investissement d’Avenir), the other 50% being funded by its industrial partners.

“Sciaky is proud to work with the Saint Exupéry IRT, Aubert & Duval, and Airbus on this exciting project,” said Scott Phillips, president and CEO of Sciaky, Inc. “Industrial metal additive manufacturing technology continues to break new ground every day, and Sciaky is committed to keeping EBAM at the forefront of this movement.”

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AM Solutions Supplier Plans EBAM® System for Aerospace Applications

A leading metal additive manufacturing (AM) group based in Chicago recently announced that it will deliver large-scale metal 3D printing system to a supplier of highly engineered AM solutions.

Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc. (PSI)  will deliver an industry-leading Electron Beam Additive Manufacturing (EBAM®) 110 System to Burloak Technologies, a division of Samuel, Son and Co., Limited, which delivers high quality, lightweight, fully functional additive manufactured parts for a range of industries including space, aerospace, defense, energy, medical, automotive, and transportation.

Peter Adams, co-founder and president of Burloak Technologies.

“Using traditional subtractive processes, such as forging and machining, the production of titanium parts of this size could take one year while generating a significant amount of waste,” said Peter Adams, co-founder and president of Burloak Technologies. “Our EBAM 110 system will allow us to manufacture the same large-scale titanium structural parts in a matter of days. We are already engaged with several aerospace end-users who have started the qualification process with us.”

Scott Phillips, president and CEO of Sciaky, Inc.

“Sciaky’s EBAM systems are the most widely sold large-scale metal 3D printing system in the world, having qualified parts on land, sea, air, and space applications,” said Scott Phillips, president and CEO of Sciaky, Inc. “The innovators at Burloak Technologies will leverage the numerous benefits of EBAM to produce faster and cheaper parts for their customers all across the globe.”

A July 2019 delivery is scheduled for this EBAM system.

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Auto Supplier Purchase of EBAM System Represents First Asia-Pacific Installation

A leading provider of metal additive manufacturing (AM) solutions announced recently that it delivered an industry-leading Electron Beam Additive Manufacturing (EBAM®) system to the Global Research & Innovative Technology (GRIT) facility of a major Japanese automotive supplier, making it the first Asia-Pacific installation.

Scott Phillips, president and CEO of Sciaky, Inc

Hitachi Metals, Ltd., based in Kumagaya, Japan, purchased the EBAM 110 system from Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc., (PSI). The dual wirefeed configuration included in the system allows for the combination of two different metal alloys into a single melt pool, managed with independent program control, to create custom alloy parts or ingots. Users also have the option to alternate between different wire gauges for finer deposition features (thin wire) and gross deposition features (thick wire) to meet unique part specifications.

Hitachi Metals supports four business segments: specialty steel products, magnetic materials and applications, functional components and equipment, as well as wires, cables and related products.

“Sciaky is proud to extend our industry-leading technology with Hitachi Metals,” said Scott Phillips, president and CEO of Sciaky, Inc. “This is an important milestone for the industrial metal 3D printing market in Japan, and the forward-thinking leaders at Hitachi Metals are blazing a new trail for the Asia-Pacific region.”

 

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